KR20210117722A - Cap ply cord fabric and manufacturing method of the same - Google Patents

Abstract

According to the present invention, a cap ply cord fabric is a weft woven cord fabric, which includes: a warp yarn comprising a hybrid cord; and a synthetic yarn higher than a melting point of a low melting point yarn and the low melting point yarn. The present invention may include a heat-melting portion which is formed by performing heat-melting of the low-melting yarn by heat treatment at the intersection of a warp and weft. The present invention provides a cap ply cord fabric having improved warp loss when splitting the fabric and a method for manufacturing the same.

Description

CAP PLY CORD FABRIC AND MANUFACTURING METHOD OF THE SAME

The present invention relates to a cap ply cord fabric and a method for manufacturing the same.

Recently, the performance of tires has been continuously improved due to the improvement of the road environment and the improvement of the performance of the vehicle. In accordance with this trend of increasing tire safety requirements, safety standards for tires are also changing, and studies on methods for providing safety to tires are being actively conducted in the tire industry.

A method of providing a cap ply to a tire for a passenger vehicle has also been widely used as one of the methods for imparting safety to the tire. A cap ply is a part that is continuously wound in the circumferential direction of the tire between the tire tread and part and the steel cord layer for reinforcing the belt, and plays a role in maintaining the shape stability of the tire. It is usually reinforced using When the vehicle is driven, a load is applied in the axial direction of the tire cord, and the tire cord is repeatedly deformed and restored in the axial direction by this load. The curves occur along different curves. Here, the work loss of the tire cord itself occurs due to the difference between the deformation due to the tensile load and the recovery curve when the load is removed. This work loss contributes to an increase in the temperature of the tire and the tire cord. Also, the work loss causes the tire to lose energy while rotating, thereby causing energy loss while driving. This energy loss causes the rolling resistance of the vehicle. In general, when a material having a high energy loss characteristic is used, the fuel efficiency of the vehicle increases due to the increase in the rolling resistance of the tire and the temperature of the tire increases due to driving. do. The role of the cap ply material is to prevent the size of the tire from increasing during driving by contracting the cap ply when the temperature of the tire increases due to vehicle driving. In this case, since the size of the tire does not increase, an increase in the tire rotational inertia is prevented. As a result, energy consumption is reduced and heat generation of the tire is suppressed, so that an increase in fatigue life and an increase in durability can be imparted to the tire.

This cap ply was manufactured by a rolling process in which a rubber was applied to a dip paper, then divided into a predetermined width and wound by inserting a release paper. Since the manufacturing method goes through the rolling process, there is no problem of the inclination falling out when dividing, but the use of rubber occurs due to the rolling process, the process of dividing the cord after rolling is added, and the process such as having to be used after dividing and winding It had a complicated drawback. In addition, the cap ply cord (rolled product) manufactured by the conventional method increases the tire weight due to the use of rubber, and not only requires a split process after rolling, but also has shortcomings in that the use period of the cord after rolling is short. is becoming

An object of the present invention is to provide a cap ply cord fabric and a method for manufacturing the same in which the warp loss problem is improved when the fabric is divided by using a low-melting point yarn as a weft yarn.

More specifically, the present invention relates to a case in which a hybrid cord comprising an aramid yarn and a nylon yarn is used as a warp, as the thermal fusion of the nylon low-melting point yarn, which is the weft, does not occur with the aramid yarn, the nylon yarn and the weft yarn of the hybrid cord In order to increase the heat-sealing portion of the nylon low-melting yarn of aim to

Cap ply cord fabric according to an embodiment of the present invention includes a warp yarn comprising a hybrid cord; and a low melting point yarn and a weft yarn woven including a synthetic yarn higher than the melting point of the low melting point yarn, wherein the low melting point yarn is heat-sealed by heat treatment at the intersection of the warp and the weft yarn It may include a formed thermal fusion portion.

In this case, the hybrid cord may include an aramid yarn and a nylon yarn.

In addition, the weft yarns may be arranged at intervals of 7 to 15 mm.

In addition, the weft yarn may be an interlace yarn in which the synthetic yarn and the low melting point yarn are entangled in air, and the synthetic yarn and the low melting point yarn are interlaced in a ratio of 1:1 to 1:3. have. In addition, the weft yarn may be 100 to 500 denier.

In addition, the melting point of the low melting point yarn may be 80 ~ 240 ℃.

In addition, the heat treatment may be performed at a temperature higher than the melting point of the low melting point yarn.

According to an embodiment of the present invention, as thermal fusion occurs at the intersection of warp and weft during heat treatment using a low-melting yarn and a ply containing the same as the weft of the cap ply cord fabric, the problem of warp loss can be solved. .

In addition, the cap ply cord fabric of the present invention can omit the rolling process as the adhesive performance is imparted, which not only has the effect of reducing the cost and weight of the tire due to the shortening of the tire manufacturing process and the reduction of the amount of rubber used, It is possible to provide a radial tire with improved fuel efficiency and improved flat spots due to tire weight reduction.

1 is a view schematically showing a method of manufacturing a cap ply cord fabric according to an embodiment of the present invention.

Since the present invention can have various changes and can have various forms, specific embodiments are illustrated in the drawings and described in detail in the text. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents and substitutes included in the spirit and scope of the present invention.

In the present application, terms such as “comprise” or “have” are intended to designate that a feature, number, step, operation, component, part, or combination thereof described in the specification exists, but one or more other features It is to be understood that it does not preclude the possibility of the presence or addition of numbers, steps, operations, components, parts, or combinations thereof. Also, when a part of a layer, film, region, plate, etc. is said to be "on" another part, this includes not only the case where it is "directly on" another part, but also the case where another part is in the middle. Conversely, when a part of a layer, film, region, plate, etc. is said to be “under” another part, this includes not only cases where it is “directly under” another part, but also cases where another part is in between. In addition, in the present application, “on” may include the case of being disposed not only on the upper part but also on the lower part.

Hereinafter, embodiments of the present invention will be described in more detail.

A cap ply cord fabric according to an embodiment includes a warp yarn comprising a hybrid cord; and a low melting point yarn and a weft yarn woven including a synthetic yarn higher than the melting point of the low melting point yarn, wherein the low melting point yarn is heat-sealed by heat treatment at the intersection of the warp and the weft yarn It may include a formed thermal fusion portion.

At this time, when using a hybrid cord comprising an aramid yarn and a nylon yarn in the warp, thermal fusion of the low-melting-point yarn, which is the weft, does not occur with the aramid yarn.

Accordingly, in the present invention, in order to increase the heat-sealing portion of the nylon yarn of the hybrid cord and the nylon low-melting yarn of the weft, by reducing the distance between the weft yarns and reducing the denier of the weft yarn in proportion to the narrowed interval, the amount of weft yarn input per unit length The main feature is to make it the same as in the prior art. Accordingly, it is possible to provide a cap ply cord fabric having an improved warp loss problem when splitting the fabric.

A method of manufacturing a cap ply cord fabric according to the present invention comprises the steps of weaving a fabric using a raw cord obtained by twisting a yarn as a warp, and using a low melting point yarn and a synthetic yarn higher than the melting point of the low melting point yarn as a weft yarn; heat-sealing the weft at the intersection of the warp and the weft by heat-treating the fabric; and applying an adhesive solution to the fabric.

First, in the step of weaving the fabric, the raw cord is used as a warp, and the warp is arranged at 10-35 EPI (End Per Inch), and the warp can be woven with the weft so that the warp is not scattered. In this case, the width of the fabric may be 10 to 200 cm, and the length may be 200 to 4000 m. In addition, the spacing between the wefts is preferably 7 to 15mm weaving.

On the other hand, the yarn used as the raw cord is not particularly limited as long as it is a synthetic fiber, but may be selected from the group consisting of nylon fibers, polyester fibers (eg, polyethylene terephthalate fibers), aramid fibers and hybrid fibers.

In the present invention, it is characterized in that a hybrid cord comprising nylon fibers and aramid fibers is used as the raw cord.

At this time, the nylon fiber may be manufactured by a spin-draw method in which the melt melted in the extruder is passed through a spinneret and spun, and then drawn-heat-set-relaxation is simultaneously performed while passing through multi-stage rollers. Hereinafter, a method for producing a nylon fiber will be described in detail.

Specifically, nylon fibers are prepared by (A) melt-extruding polyhexamethylene adipamide containing 85 mol% or more of hexamethylene adipamide repeating units through a spinneret, (B) using a cooling gas under the spinneret. It may be manufactured by solidifying by cooling and taking the undrawn yarn, (C) winding the drawn yarn through multi-stage drawing of the untwisted yarn, heat treatment and relaxation.

The polyhexamethylene adipamide polymer used in the present invention contains at least 85 mol % of hexamethylene adipamide repeating units, and preferably consists only of hexamethylene adipamide units.

Optionally, any polyamide homopolymers and copolymers may be used instead of the polyhexamethyleneadipamide. These polyamides are predominantly aliphatic. poly(hexamethylene adipamide) (nylon 66); poly(e-caproamide) (nylon 6); and widely used nylon polymers such as copolymers thereof can be used. Nylon 66 is most preferred. Other nylon polymers that may be advantageously used are nylon 12, nylon 46, nylon 610 and nylon 612.

The polyhexamethylene adipamide chip can be added in an amount such that the residual amount of copper metal in the final polymer is 50 to 80 ppm in order to improve thermal stability. Thermal decomposition occurs, and when it is more than 80 ppm, more than necessary copper metal acts as a foreign material, which becomes a problem during radiation.

The polyhexamethylene adipamide chips are fiberized according to the method of the present invention.

In step (A), polyhexamethylene adipamide chips are passed through a pack and a nozzle, preferably at a spinning temperature of 270 to 310° C., preferably with a spinning draft ratio of 20 to 200 (linear velocity on the first winding roller/ By low-temperature melt spinning at a linear velocity at the nozzle), it is possible to prevent a decrease in the viscosity of the polymer due to thermal decomposition. If the spinning draft ratio is less than 20, the uniformity of the filament cross-section deteriorates, and the drawing workability is remarkably deteriorated.

Also, in the present invention, it is an important factor to adjust the filter residence time in the pack to 3 to 30 seconds. If the filter residence time in the pack is less than 3 seconds, the filtering effect of foreign substances is insufficient, and if it is more than 30 seconds, thermal decomposition is severe due to excessive pack pressure increase.

In addition, in the present invention, it is preferable that the L/D (length/diameter) of the extruder screw is set to 10 to 40, which means that if the L/D of the screw is less than 10, uniform melting is difficult, and if it exceeds 40, molecular weight due to excessive shear stress The deterioration is severe and the physical properties are deteriorated.

In step (B), the melt-discharged yarn of step (A) is passed through a cooling zone to rapidly cool and solidify.

In the cooling zone, depending on the method of blowing cooling air, open quenching method, circular closed quenching method, and radial outflow quenching method can be applied. quenching) method is preferred. Then, the solidified discharged sand while passing through the cooling zone may be oiled to 0.5 to 1.0% by the emulsion applying device.

In step (C), the preferred spinning speed of the undrawn yarn is 200 to 1,000 m/min.

On the other hand, the present invention is characterized in that the birefringence of the undrawn yarn is reduced. To this end, the internal temperature of the spinneret is kept low in the manufacturing process to reduce the birefringence of the undrawn yarn.

The radiation tube has a cylindrical structure with the top and bottom open, and is composed of a length of 2~5M. By exhausting the lower part of the spinneret, the air flow in the spinneret in the direction of undrawn yarn is obtained. In order to lower the temperature inside the spinneret, cold air was injected into the spinneret separately from the cooling air.

The internal temperature of the spinneret as described above is maintained at 65° C. or less, and it is a characteristic of the present invention that the ratio of the internal temperature of the spinneret to the melting temperature (spin tube internal temperature/melting temperature) is 5 to 50%. When the ratio of the temperature is less than 5% or more than 50%, the birefringence of the undrawn yarn is increased, thereby causing a problem of yarn breakage in the stretching section due to the decrease in stretchability.

Meanwhile, the final drawn yarn is obtained by drawing the yarn that has passed through the first drawing roller at a total draw ratio of 4.0 times or more, preferably 4.5 to 6.5 while passing a series of drawing rollers by a spin draw method.

The multi-stage stretching process of the present invention consists of a primary stretching process performed at a low stretching temperature and a secondary stretching process performed at a high temperature.

In the secondary stretching process of the present invention, crystallization by heat proceeds at a high temperature. Crystals by heat at such a high temperature affect the heat shrinkage of the fabric in the hot air dryer, which is a drying process after refining. In the secondary stretching process of the present invention, the preferred stretching temperature is 200 to 250 °C, and the draw ratio is 3.0 times or less. cause damage to the In addition, when the draw ratio exceeds 3.0 times, the elongation of the yarn sharply decreases.

On the other hand, in the case of producing nylon 66 high tenacity yarn by the spin-draw method, nylon 66 copolymer chips having a sulfuric acid relative viscosity of 2.7 to 3.6 are melted in an extruder, transferred to a spinneret through a gear pump, and then extruded and cooled After solidification, an oil agent is applied using an oil agent applying device, and the mixture is spun at a spinning speed of 400 to 1,000 m/min, and then stretched-heat-set-relaxed while passing through several pairs of godet rollers. At this time, the draw ratio between the first godet roller and the second godet roller is 1.01 to 2.0, the draw ratio between the second godet roller and the third godet roller is 1.0 to 2.0, and the third godet roller and the fourth godet roller The draw ratio between the godet rollers is set to 1.0 to 2.0, the total draw ratio is set to 4.0 to 6.0, and then the coil is wound at a speed of 2,000 to 4,000 m/min to which a relaxation process is applied at a level of 0 to 12%. The temperature of the first godet roller is room temperature, the temperature of the second godet roller is room temperature to 90 °C, the temperature of the third godet roller is 120 to 230 °C, the temperature of the fourth godet roller is 180 to 250 °C, The temperature of the fifth godet roller is preferably from room temperature to 150°C.

Hereinafter, the manufacturing method of the aramid fiber used in the present invention will be described in detail.

An apparatus for manufacturing aramid fibers includes: a dope supply unit; spinneret; coagulation section; Doedoe, the coagulation unit, the coagulation tank is located in the lower portion of the spinneret and containing the coagulation solution; a first coagulation tube located in the lower portion of the coagulation tank to provide a discharge passage for the coagulation solution; a nozzle attached to one side of the first coagulation tube at an angle of 20 to 40° to inject a secondary coagulation solution; a second coagulation tube attached to the lower end of the injection port; Is configured, the second coagulation tube has a concave-convex shape.

The dope containing the aromatic polyamide provided from the dope supply unit is extruded through a spinneret and then solidified while passing through the coagulation unit to form multifilaments. The aromatic polyamide is para-aramid having high strength and high modulus of elasticity, polyparaphenylene terephthalamide (PPD-T), poly(4,4'-benzanilide terephthalamide), poly(paraphenylene-4). ,4'-biphenylene-dicarboxylic acid amide), poly(paraphenylene-2,6-naphthalenedicarboxylic acid amide), or a mixture of two or more thereof. The aromatic polyamide may be prepared by the following method. First, an inorganic salt is added to an organic solvent to prepare a polymerization solvent. Examples of the organic solvent include N-methyl-2-pyrrolidone (NMP), N, N'-dimethylacetamide (DMAc), hexamethylphosphoamide (HMPA), N, N, N', N'-tetra Methyl urea (TMU), N,N-dimethylformamide (DMF) or mixtures thereof may be used. CaCl2, LiCl, NaCl, KCl, LiBr, KBr, or a mixture thereof may be used as the inorganic salt. The inorganic salt is added to increase the degree of polymerization of the aromatic polyamide. However, when the inorganic salt is added in excess, the inorganic salt that is not dissolved may be present in the polymerization solvent. Therefore, the content of the inorganic salt in the polymerization solvent is preferably 10% by weight or less. Since the inorganic salt has poor solubility in an organic solvent, the final polymerization solvent can be prepared by adding water to completely dissolve the inorganic salt, and then removing water through a dehydration process.

Then, an aromatic diamine is dissolved in the polymerization solvent to prepare a mixed solution. The aromatic diamine may be para-phenylenediamine, 4,4'-diaminobiphenyl, 2,6-naphthalenediamine, 1,5-naphthalenediamine, or 4,4'-diaminobenzanilide. Next, primary polymerization is performed by adding a predetermined amount of an aromatic diecide halide to the mixed solution while stirring. The aromatic diecide halide may be terephthaloyl dichloride, 4,4'-benzoyl dichloride, 2,6-naphthalenedicarboxylic acid dichloride, or 1,5-naphthalenedicarboxylic acid dichloride. A prepolymer is formed in the polymerization solvent through the first polymerization. Then, secondary polymerization is performed by further adding an aromatic diecide halide to the polymerization solvent, and an aromatic polyamide is finally obtained through the secondary polymerization. The aromatic polyamide may be polyparaphenylene terephthalamide (PPD-T), poly(4,4'-benzanilide terephthalamide), poly(paraphenylene- 4,4'-biphenylene-dicarboxylic acid amide), or poly(paraphenylene-2,6-naphthalenedicarboxylic acid amide).

Then, an alkali compound such as _{NaOH, Li 2} CO ₃ , CaCO ₃ , LiH, CaH ₂ , LiOH, Ca(OH) ₂ , Li ₂ O, CaO is added to the polymerization solution to neutralize the hydrochloric acid generated during the polymerization reaction. do. On the other hand, it may be advantageous to perform subsequent processes by adding water to the polymerization solution obtained through the primary and secondary polymerization processes to form a slurry state to improve the fluidity thereof. In this case, the neutralization process and the slurry preparation process may be simultaneously performed by adding water in which an alkali compound is dissolved to the polymerization solution.

Then, a polymerization solvent is extracted from the polymerization solution. This extraction process is the most effective and economical to perform using water. For example, by installing a filter in a bathtub having an outlet, placing a polymer on the filter, and pouring water, the polymerization solvent contained in the polymer may be discharged through the outlet along with the water. On the other hand, if the particle size of the aromatic polyamide present in the polymerization solution is too large, it takes a lot of time to extract the polymerization solvent, which may decrease productivity. Therefore, before the polymerization solvent extraction process, the grinding process of the aromatic polyamide may be performed.

Then, water remaining in the aromatic polyamide is removed through dehydration and drying processes. The dope prepared by the above method is provided to a spinneret through a dope supply unit and then extruded. The spinneret has a plurality of capillaries having a diameter of 0.1 mm or less. If the diameter of the capillary formed in the spinneret exceeds 0.1 mm, the molecular orientation of the produced monofilament deteriorates, resulting in lower strength of the multifilament. The concave-convex shape is a structure designed to promote the generation of turbulence, and the second solidified tube has a cross-sectional area of 8 to 11 mm in diameter and a radius of 0.5 to 1.5 mm. The sum of the length of the first coagulation tube and the second coagulation tube is preferably 100 ~ 150mm. If the sum of the lengths is less than 100mm, the effect due to irregularities is insufficient, so uniform solidification is not achieved, such as early separation of the clotting liquid. can fall The injection port is attached to one side of the first coagulation tube, preferably at an angle of 20 to 40°, preferably at an angle of 30°. If it is attached outside the angle, that is, 20 to 40°, the pumping ability for the coagulating solution is too slow and high-speed spinning is impossible. The secondary coagulation liquid injected through the injection port is prepared so that the composition and temperature of the primary coagulation liquid and the solvent are different. This is also to promote the generation of turbulence as in the concave-convex shape of the second coagulation tube. Acceleration of the generation of turbulence can improve the extraction of residual solvents, particularly sulfuric acid, to prevent deterioration of the physical properties of the finally produced aramid fibers.

The physical properties of the aramid fiber may include elongation and tensile strength. However, the present invention is not necessarily limited thereto and includes all physical properties that can be measured by those skilled in the art.

Thereafter, a raw cord can be prepared by twisting the prepared one piece of nylon yarn and one piece of aramid yarn using a direct twisting machine in which false twisting and plying are simultaneously performed.

In this case, the twisted yarn may be manufactured by applying a cable twist to the yarn after applying a ply twist to the yarn and then plying the yarn, and the upper and lower twists may be provided with the same number of years or different number of years as needed.

The number of years of the raw code may be 200/200 twist per meter (TPM) to 430/430 TPM with the same upper and lower edges. When the upper and lower edges are twisted with the same numerical value, the manufactured cord does not rotate or twist and it is easy to maintain a straight line, thereby maximizing the expression of physical properties. On the other hand, when the number of years of the upper/lower edge is less than 250/250 TPM, the cord cutoff is reduced and fatigue resistance is easily reduced.

The present invention is characterized in that it comprises a low melting point (low melting) yarn as a weft yarn. The melting point of the low melting point yarn is preferably 80 to 210 ℃, more preferably 100 to 190 ℃ may be.

On the other hand, when using only low-melting-point yarns as weft yarns, it is preferable to use low-melting-point yarns by braiding general yarns having higher melting points than low-melting-point yarns because the low-melting-point yarns may be completely melted and broken by heat treatment to be described later. At this time, the braided yarn may be manufactured in a ratio of 1:1 to 1:3 between the general yarn and the low-melting point yarn. In addition, since normal yarn and low melting point yarn can be separated when simple braiding of normal yarn and low melting point yarn, it is used by making interlace yarn (ITY) by using air entanglement and making monofilaments tangled with each other. It is preferable to do A raw cord may be manufactured by twisting two such interlaced yarns using a direct twisting machine in which false twisting and plying are simultaneously performed. In this case, continuous speech and training are the same as described above, and overlapping contents will be omitted.

In addition, when using a hybrid cord containing aramid fibers, aramid fibers have a characteristic that they do not melt even when heat is applied. will occur

Accordingly, in the present invention, as shown in FIG. 1 , in the case of including a hybrid cord including an aramid ply as a warp, the weft spacing in order to heat-seal more wefts containing a low-melting-point yarn to a ply other than the aramid ply. It is characterized in that the weft yarn is used thinly in proportion to the narrowed interval. As a result, as the number of times of contact between the nylon yarn portion of the warp hybrid cord and the low-melting yarn portion of the weft yarn increases, the adhesive force between the warp yarn and the weft yarn is excellent, so that the warp loss problem when dividing the fabric can be improved. Specifically, the spacing between the wefts is preferably 7 to 15mm, the wefts may be 100 to 500 denier, preferably 100 to 400 denier, and more preferably 100 to 200 denier.

Thereafter, a step of applying an adhesive solution to the fabric may be performed.

After the fabric is immersed in the dipping solution, heat treatment can be performed to heat-seal the low-melting yarn at the intersection of the warp and weft yarns, and a dipping paper with a resin layer attached to the surface of the dough can be manufactured. Here, the heat treatment temperature is preferably performed at a temperature higher than the melting point of the low melting point yarn, and may be 100 to 250 °C, 100 to 240 °C, 100 to 230 °C, or 100 to 220 °C. In addition, the heat treatment may be performed by passing it through a hot plate or a roller that is easy to heat treatment.

As the fabric is heat treated at a temperature higher than the melting point of the low-melting yarn, the low-melting yarn is melted and fused at the intersection of the warp and weft yarns. Due to this, it is possible to solve the problem of the warp falling out when dividing the cap ply cord fabric.

In the above process, dipping refers to impregnating the surface of the fiber with a resin layer called RFL (Resorcinol Formaline Latex). This is originally implemented in order to improve the disadvantages of the tire cord fiber, which has poor adhesion to rubber.

In the present invention, the adhesive solution for bonding the cord and rubber may be manufactured using the following method.

First, 29.4 wt% resorcinol 45.6 parts by weight; 255.5 parts by weight of distilled water; 37% formalin 20 parts by weight; And after preparing a solution containing 3.8 parts by weight of 10 wt% sodium hydroxide and reacting at 25 ° C. for 5 hours with stirring, the following components are added.

40 wt% VP-latex 300 parts by weight; 129 parts by weight of distilled water; After adding 23.8 parts by weight of 28% aqueous ammonia, it is aged at 25° C. for 20 hours to maintain a solid concentration of 19.05%.

After drying the raw fabric, the adhesive is applied. In order to control the amount of adhesion of the adhesive, 0 to 4% stretch is required, and preferably 1 to 2% stretch can be achieved. If the elongation ratio is too high, the adhesion amount of the adhesive liquid can be controlled, but the elongation is reduced, resulting in reduced fatigue resistance.

The adhesion amount of the adhesive is preferably 1.5 to 5.5% based on the weight of the fiber based on the solid content. After passing through the adhesive, the dip paper is dried at 120 to 170°C. Drying times can be 180-220 seconds, and the dip in the drying process can stretch by 1-2%. When the elongation ratio is low, the core and cut elongation of the cord may increase, indicating physical properties that are difficult to be applied to a tire cord. On the other hand, when the elongation ratio exceeds 3%, the mid-strength level is appropriate, but the short stature becomes too small, and fatigue resistance may decrease.

After drying, it is heat-treated in a temperature range of 130 to 250 °C. During the heat treatment, the elongation ratio is maintained between -2 to 2.0%, and the heat treatment time is appropriately 50 to 90 seconds. If heat treatment is performed for less than 50 seconds, the reaction time of the adhesive solution is insufficient, resulting in lower adhesive strength. have.

The cap ply cord fabric manufactured as described above may be divided into a cap ply tape. The present invention can solve the warp omission problem during division, as thermal fusion occurs at the intersection of warp and weft during heat treatment including low-melting yarn as weft yarn of cap ply cord fabric.

In addition, the cap ply cord fabric according to the present invention can omit the rolling process of applying the adhesive rubber, thereby reducing the cost and weight of the tire due to the shortening of the tire manufacturing process and the reduction in the amount of rubber used, It is possible to provide a radial tire with improved fuel efficiency and improved flat spots due to tire weight reduction.

Hereinafter, the present invention will be described in detail through examples. However, the following examples are merely illustrative of the present invention, and the present invention is not limited by the following examples.

[Example 1]

A raw cord was prepared by plying one nylon fiber 1260 denier for tire cord and one 1500 denier aramid fiber to 370TPM upper and 370TPM.

1400 of the raw cords were aligned to form a warp, and the weft yarns were aligned with this at intervals of 7 to 15 mm to obtain a cord fabric. At this time, as the weft yarn, as shown in Table 1 below, an interlaced yarn in which a low-melting point nylon yarn having a melting point of 125 to 130° C. and a nylon yarn having a melting point of 235 to 250° C. were air entangled was used. At this time, the denier of the weft yarn used was 150 denier, which was smaller than the denier of the existing weft yarn.

After the fabric is immersed in a treatment solution consisting of resorcinol-formalin-rubber latex (RFL), it is dried at 100° C. for 100 seconds, and then stretching heat treatment and relaxation heat treatment are performed at 240° C. for 60 seconds, followed by a cap ply cord fabric. was prepared. The cord paper was cut in a direction perpendicular to the produced cord and used for tire molding.

[Comparative Examples 1 to 3]

A cap ply cord fabric was prepared in the same manner as in Example 1, except that the composition of the weft yarn and warp yarn, the denier of the weft yarn and the spacing between the weft yarns were adjusted as described in Table 1 below.

[Experimental example]

The adhesive force evaluation of the cap ply cords prepared in Examples and Comparative Examples was performed, and the results are shown in Table 1 below. At this time, the adhesive strength was evaluated by performing a tensile test while pulling out the warp from the side to evaluate the adhesive strength with the weft yarn.

Comparative Example 1 Comparative Example 2 Comparative Example 3 Example 1 weft construction Nylon + Cotton Nylon + Low Melting Point Yarn Nylon + Low Melting Point Yarn Nylon + Low Melting Point Yarn inclined configuration Nylon 2ply Nylon 2ply Hybrid (Nylon + Aramid) Hybrid (Nylon + Aramid) Weft Denier 231d 300d 300d 150d spacing between wefts 15-25mm 15-25mm 15-25mm 7-15mm Warp-Weft Adhesion 0.00 kgf 0.09 kgf 0.02 kgf 0.06 kgf

As can be seen from Table 1, in the case where the low-melting-point yarn is not included as the weft yarn (Comparative Example 1), the adhesive force between the warp and the weft yarn is 0 kgf, and the warp loss problem occurs when the fabric is divided. In addition, when the warp is made of only nylon (Comparative Example 2), by applying the low-melting yarn as the weft yarn, the adhesive force between the warp and the weft yarn is excellent, so that the warp loss problem can be solved.

On the other hand, when the warp is a hybrid cord containing an aramid yarn (Comparative Example 3), despite the application of the low-melting yarn, when the spacing between the wefts is 15 mm or more, the adhesion between the aramid yarn and the low-melting yarn does not occur. As a result, it was confirmed that the adhesion between warp and weft was very low at 0.02 kgf level.

On the other hand, when the spacing between wefts is reduced to 15 mm or less, preferably 7 to 15 mm, as in Example 1, the warp-to-weft adhesion is improved, so that the warp dropout problem when dividing the fabric can be solved. Accordingly, the weft yarn to which the low-melting point yarn is applied is not heat-sealed with the aramid, but increases the number of times of contact between the nylon yarn portion of the hybrid cord and the weft yarn low-melting yarn portion, and at this time, the weft yarn is applied thinly in proportion to the narrowed interval, The same effect as the low-melting-point yarn application (Comparative Example 2) whose warp is nylon yarn can be expected.

Although the above has been described with reference to the preferred embodiment of the present invention, those skilled in the art or those having ordinary knowledge in the technical field will not depart from the spirit and technical scope of the present invention described in the claims to be described later. It will be understood that various modifications and variations of the present invention can be made without departing from the scope of the present invention.

Accordingly, the technical scope of the present invention should not be limited to the contents described in the detailed description of the specification, but should be defined by the claims.

Claims (7)

a slope comprising a hybrid cord; And a low melting point (low melting) yarn and a weft yarn woven cord fabric comprising a synthetic yarn higher than the melting point of the low melting point yarn,
A cap ply cord fabric comprising a heat-sealed portion formed by heat-sealing the low-melting yarn at the intersection of the warp and the weft yarn by heat treatment. According to claim 1,
The hybrid cord is a cap ply cord fabric comprising an aramid yarn and a nylon yarn. According to claim 1,
The weft yarns are arranged at intervals of 7 to 15 mm cap ply cord fabric. According to claim 1,
The weft yarn is an interlace yarn (Interlace Yarn) in which the synthetic yarn and the low melting point yarn are air entangled, and the cap ply cord fabric is 100 to 500 denier. 5. The method of claim 4,
The interlaced yarn is a cap ply cord fabric in which the synthetic yarn and the low-melting yarn are entangled in a ratio of 1:1 to 1:3. According to claim 1,
The melting point of the low-melting yarn is 80 ~ 210 ℃ cap ply cord fabric. According to claim 1,
The heat treatment is a cap ply cord fabric that is performed at a temperature higher than the melting point of the low-melting yarn.

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