KR20210114671A - BiFeO3-BaTiO3 BASED ENVIRONMENT FRIENDLY LEAD-FREE PIEZOCERAMICS WITH PHYSICAL PROPERTIES AND MANUFACTURING METHOD THEREOF - Google Patents

BiFeO3-BaTiO3 BASED ENVIRONMENT FRIENDLY LEAD-FREE PIEZOCERAMICS WITH PHYSICAL PROPERTIES AND MANUFACTURING METHOD THEREOF Download PDF

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KR20210114671A
KR20210114671A KR1020200030055A KR20200030055A KR20210114671A KR 20210114671 A KR20210114671 A KR 20210114671A KR 1020200030055 A KR1020200030055 A KR 1020200030055A KR 20200030055 A KR20200030055 A KR 20200030055A KR 20210114671 A KR20210114671 A KR 20210114671A
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이명환
송태권
김다정
최해인
정성수
전호익
김해진
최재승
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창원대학교 산학협력단
정성수
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Abstract

The present invention relates to eco-friendly lead-free piezoelectric ceramics expressed by (1-x)Bi_(1.03)FeO_3-x(Ba_(1-2y)Li_yAl_y)TiO_3 and a manufacturing method thereof, wherein 0.225 <= x <= 0.300 and 0.005<= y <= 0.020. Since the eco-friendly lead-free piezoelectric ceramics has excellent mechanical quality factor (Q_m), electromechanical coupling factor (k_P), and static piezoelectric constant (d_(33)) value while simultaneously having the high phase transition temperature of 300℃ or higher, the present invention can be usefully used as a core material for various ultrasonic elements or devices such as ultrasonic sensors, ultrasonic cleaners, and ultrasonic humidifiers.

Description

우수한 물성을 가지는 비스무스 페라이트-티탄산 바륨계 친환경 무연 압전 세라믹스 및 그 제조방법{BiFeO3-BaTiO3 BASED ENVIRONMENT FRIENDLY LEAD-FREE PIEZOCERAMICS WITH PHYSICAL PROPERTIES AND MANUFACTURING METHOD THEREOF}BiFeO3-BaTiO3 BASED ENVIRONMENT FRIENDLY LEAD-FREE PIEZOCERAMICS WITH PHYSICAL PROPERTIES AND MANUFACTURING METHOD THEREOF

본 발명은 무연 압전 세라믹스 및 그 제조방법에 대한 것으로서, 보다 상세하게는 우수한 물성을 가져 상용 PZT 압전 세라믹스를 대체할 수 있는 친환경 무연 압전 세라믹스 및 그 제조방법에 관한 것이다. The present invention relates to lead-free piezoelectric ceramics and a method for manufacturing the same, and more particularly, to an environmentally friendly lead-free piezoelectric ceramics that can replace commercial PZT piezoelectric ceramics with excellent physical properties and a method for manufacturing the same.

현재, Pb(Zr,Ti)O3(PZT)를 중심으로 납(Pb)이 들어 있는 압전재료는 연료분사기, 정밀센서, 액추에이터 등과 같은 산업계 전반에 걸쳐 널리 사용되고 있다. 하지만, 무게의 60% 이상을 차지하는 중금속인 납은 낮은 녹는점을 가지고 있으며 500~600 ℃ 사이에서 상당한 양의 흄(fume)이 발생하여 인체 호흡기를 통해서 신경계에 작용하기 때문에 엄격한 규제가 시행되고 있다. Currently, a piezoelectric material containing lead (Pb) centered on Pb(Zr,Ti)O 3 (PZT) is widely used throughout industries such as fuel injectors, precision sensors, and actuators. However, lead, a heavy metal that accounts for more than 60% of its weight, has a low melting point, and a significant amount of fumes are generated between 500 and 600 ° C and act on the nervous system through the human respiratory system. .

특히, 유럽 연합을 중심으로 2003년 2월에 '특정유해물질 사용제한에 관한 지침(Restriction of Hazardous Substance, RoHS)이 공포되어 2006년 7월부터 납(Pb), 카드늄(Cd), 수은(Hg), 6가 크롬(Cr), 브롬(Br)계의 난연재 2종의 사용이 금지되었다. 또한, 2005년 8월 폐기전기전자제품처리지침(Waste Electrical and Electronic Equipment, WEEE)이 공포되어 생산부터 폐기까지 산업계 전반에 걸쳐 유해물질 사용이 엄격하게 제한되고 있다. In particular, the 'Restriction of Hazardous Substance (RoHS)' was promulgated in February 2003, mainly in the European Union, and in July 2006, lead (Pb), cadnium (Cd), mercury (Hg) ), hexavalent chromium (Cr), and bromine (Br)-based flame retardants are prohibited from being used. In addition, in August 2005, the Waste Electrical and Electronic Equipment (WEEE) was promulgated, which severely restricts the use of hazardous substances throughout the industry from production to disposal.

세계적인 환경규제에 대응하여 압전체 산업에서 중금속이 들어 있지 않은 비납계 (무연계) 압전재료의 개발이 최근에 활발하게 연구되고 있다. 산업체에서 주력으로 사용되고 있는 PZT계 세라믹스의 높은 압전특성과 더불어 400 ℃ 이상으로 매우 높은 상전이 온도를 가지고 있다. 하지만, 열에 의한 탈분극과 높은 온도에서 발생하는 누설전류로 인해서 실제 응용을 위한 동작 온도는 상전이 온도에 절반에 제한되고 있다. 따라서, 비납계 압전체가 PZT계를 실질적으로 대체하기 위해서는 높은 압전상수와 더불어 높은 상전이 온도가 필요하다. In response to global environmental regulations, the development of lead-free (lead-free) piezoelectric materials that do not contain heavy metals in the piezoelectric industry has been actively researched in recent years. In addition to the high piezoelectric properties of PZT-based ceramics, which are mainly used in industries, it has a very high phase transition temperature of 400 °C or higher. However, due to thermal depolarization and leakage current generated at high temperatures, the operating temperature for practical applications is limited to half the phase transition temperature. Therefore, in order for the lead-free piezoelectric material to substantially replace the PZT-based material, a high piezoelectric constant and a high phase transition temperature are required.

PZT 세라믹스를 대체하기 위해서, 비스무스 층 구조, 텅스텐-브론즈 등의 연구가 있으나, 현재는 PZT와 동일한 페로브스카이트 (ABO3) 결정 구조를 가지는 재료에서 활발히 연구가 이루어지고 있다. 대표적으로 비스무스(Bi) 기반의 (Bi0.5Na0.5)TiO3(BNT), (Bi0.5K0.5)TiO3(BKT)와 Na, K와 같은 알칼리 금속 기반의 NaNbO3(NN)과 KNbO3(KN)의 고용체인 KNN을 중심으로 PZT와 경쟁할 수 있는 우수한 압전상수를 가지는 결과를 보이고 있다. 하지만, Na2CO3, K2CO3 등의 알칼리 금속 원료 물질들의 높은 흡습성 및 소결 중의 휘발성으로 인하여 만들기 어렵다는 문제와 더불어 우수한 압전특성을 나타내는 조성영역이 상온 근처이거나 상전이 온도가 ~ 200 oC 아래에서 형성되는 문제로 인하여 실제 응용에 제약이 있다. In order to replace PZT ceramics, there are studies on a bismuth layer structure, tungsten-bronze, etc., but currently, studies are being actively made on a material having the same perovskite (ABO 3 ) crystal structure as PZT. Typically, bismuth (Bi)-based (Bi 0.5 Na 0.5 )TiO 3 (BNT), (Bi 0.5 K 0.5 )TiO 3 (BKT) and alkali metal-based NaNbO 3 (NN) and KNbO 3 ( Centering on KNN, which is a solid solution of KN), the results have been shown to have excellent piezoelectric constants that can compete with PZT. However, due to the high hygroscopicity of alkali metal raw materials such as Na 2 CO 3 , K 2 CO 3 and the volatility during sintering, the composition region showing excellent piezoelectric properties is near room temperature or the phase transition temperature is below ~200 o C. There are limitations in practical application due to problems formed in

하지만, 최근 BNT, BKT, KNN 의 조성과는 전혀 다른 물성을 가지는 친환경 무연 압전세라믹스 BiFeO3-BaTiO3 (BF-BT) 고용체가 상용 PZT와 비교할 수 있는 높은 300 oC 이상의 상전이 온도, 0.3 이상의 전기기계결합계수 (k P) 및 300 pC/N 이상의 높은 정압전 압전(d 33)특성을 가지고 있어서 많은 연구가 진행되고 있다. However, recently, an eco-friendly lead-free piezoceramics BiFeO 3 -BaTiO 3 (BF-BT) solid solution with properties completely different from those of BNT, BKT, and KNN has a high phase transition temperature of 300 o C or higher, which is comparable to that of commercial PZT, and electrical power of 0.3 or higher. Because it has a mechanical coupling coefficient ( k P ) and a high static piezoelectric piezoelectric ( d 33 ) characteristic of more than 300 pC/N, many studies are being conducted.

압전 세라믹스를 초음파 진동자, 센서, 발진자 등과 같은 응용품으로 이용하기 위해서는 전기기계 품질계수 (k P), 기계적 품질계수 (Q m) 혹은 압전계수(d 33)가 동시에 높은 값을 가지는 것이 바람직하다. 하지만, 인듐(In)과 같은 lead free solder 사용에 따른 reflow 온도상승에 따라서 높은 상전이 온도가 더욱 더 요구되고 있다. 하지만, 현재 개발된 친환경 무연압전체 BF-BT 계는 우수한 압전특성과 더불어 높은 상전이 온도를 가지고 있지만, Q m 값이 50 이하로 실제 응용품에 적용하기에는 미흡한 부분이 있다. In order to use piezoelectric ceramics for applications such as ultrasonic vibrators, sensors, and oscillators, it is desirable that the electromechanical quality factor ( k P ), the mechanical quality factor ( Q m ), or the piezoelectric coefficient ( d 33 ) have high values at the same time. However, as the reflow temperature rises due to the use of lead-free solder such as indium (In), a high phase transition temperature is more and more required. However, the currently developed eco-friendly lead-free piezoelectric body BF-BT system has excellent piezoelectric properties and a high phase transition temperature, but the Q m value is less than 50, which is insufficient for practical application.

따라서, 실제 소재가 응용품으로 사용되기 되기 위해서는 친환경 무연 압전 세라믹스 BiFeO3-BaTiO3 (BF-BT)계에서 가지는 높은 상전이 온도를 유지하며 더불어 우수한 기계적인 품질계수를 가지는 조성 및 기술개발이 요구된다.Therefore, in order for the actual material to be used as an application, it is required to develop a composition and technology that maintains the high phase transition temperature of the eco-friendly lead-free piezoelectric ceramics BiFeO 3 -BaTiO 3 (BF-BT) system and has an excellent mechanical quality factor. .

한국 공개특허공보 제10-2010-0046634호 (공개일 : 2010.05.07.)Korean Patent Publication No. 10-2010-0046634 (published on: 2010.05.07.) 한국 공개특허공보 제10-2015-0090853호 (공개일 : 2015.08.06.)Korean Patent Laid-Open Publication No. 10-2015-0090853 (published on: August 6, 2015)

본 발명이 해결하고자 하는 기술적 과제는 기존 무연 압전 세라믹스가 가지는 문제점인 낮은 상전이 온도(T c) 혹은 열 열화 온도(T d)를 해결하여 초음파 센서, 레조네이터, 가습기 등의 산업 분야에 직접 적용할 수 있는 우수한 기계적 품질계수 (Q m) 및 높은 상전이 온도를 가지는 신규 무연 압전 세라믹스 및 그 제조방법을 제공하는 것이다. The technical problem to be solved by the present invention is to solve the low phase transition temperature ( T c ) or thermal deterioration temperature ( T d ), which is a problem with the existing lead-free piezoelectric ceramics, so that it can be directly applied to industrial fields such as ultrasonic sensors, resonators, humidifiers, etc. It is to provide a novel lead-free piezoelectric ceramics having an excellent mechanical quality factor ( Q m ) and a high phase transition temperature and a method for manufacturing the same.

본 발명은 전술한 기술적 과제를 해결하기 위해, 하기 화학식으로 표시되는 무연 압전 세라믹스를 제공한다: In order to solve the above technical problem, the present invention provides a lead-free piezoelectric ceramic represented by the following chemical formula:

[화학식][Formula]

(1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3 (1-x)Bi 1.03 FeO 3 -x(Ba 1-2y Li y Al y )TiO 3

(상기 화학식에서, 0.225 ≤ x ≤ 0.300이며, 0.005 ≤ y ≤ 0.020임).(In the above formula, 0.225 ≤ x ≤ 0.300, and 0.005 ≤ y ≤ 0.020).

또한, 본 발명은 0.775Bi1.03FeO3-0.225(Ba0.99Li0.005Al0.005)TiO3로 표시되는 것을 특징으로 하는 무연 압전 세라믹스를 제공한다. Further, the present invention provides a lead-free piezoelectric ceramics, characterized in that it is represented by 0.775Bi 1.03 FeO 3 -0.225 (Ba 0.99 Li 0.005 Al 0.005 ) TiO 3 .

또한, 본 발명은 기계적 품질계수(Q m)는 253이고, 정압전상수(d 33)는 58 pC/N이고, 전기기계 결합계수(K p)는 0.20이고, 상전이 온도(T C)는 308 ℃인 것을 특징으로 하는 무연 압전 세라믹스를 제공한다. In addition, in the present invention, the mechanical quality factor ( Q m ) is 253, the static voltage constant ( d 33 ) is 58 pC/N, the electromechanical coupling coefficient ( K p ) is 0.20, and the phase transition temperature ( T C ) is 308 ° C. It provides a lead-free piezoelectric ceramics, characterized in that.

나아가, 본 발명은 상기 무연 압전 세라믹스의 제조방법으로서, (a) Bi2O3 분말, Fe2O3 분말, BaCO3 분말, TiO2 분말, Li2CO3 분말 및 Al2O3 분말을 포함하는 혼합 분말을 분쇄하고 하소(calcination)시켜 원료 분말을 제조하는 단계; (b) 상기 단계 (a)에서 제조한 원료 분말을 이용해 성형체를 제조한 후 970 내지 1000 ℃에서 소결하는 단계; 및 (c) 상기 단계 (b)에서 얻어진 소결체를 급속 냉각(quenching)하는 단계;를 포함하는 무연 압전 세라믹스의 제조방법을 제공한다. Furthermore, the present invention provides a method for manufacturing the lead-free piezoelectric ceramics, including (a) Bi 2 O 3 powder, Fe 2 O 3 powder, BaCO 3 powder, TiO 2 powder, Li 2 CO 3 powder, and Al 2 O 3 powder pulverizing and calcining the mixed powder to prepare a raw material powder; (b) sintering at 970 to 1000° C. after preparing a compact using the raw powder prepared in step (a); and (c) rapidly cooling the sintered body obtained in step (b); of ceramics A manufacturing method is provided.

또한, 본 발명은 상기 단계 (a)에서 원료 분말을 제조하는 공정을 2회 이상 수행하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법을 제공한다. In addition, the present invention is a lead-free piezoelectric, characterized in that the step (a) for producing the raw material powder is performed twice or more of ceramics A manufacturing method is provided.

또한, 본 발명은 최종적으로 얻어지는 무연 압전 세라믹스 내에 갈륨(Ga) 및/또는 망가니즈(Mn) 이온을 도입하기 위해 상기 단계 (a)에서 혼합 분말에 Ga2O3 및 Mn2O3에서 선택된 1종 이상의 금속산화물 분말을 더 포함하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법을 제공한다. In addition, the present invention provides a powder selected from Ga 2 O 3 and Mn 2 O 3 in the mixed powder in step (a) to introduce gallium (Ga) and/or manganese (Mn) ions into the finally obtained lead-free piezoelectric ceramics. Lead-free piezoelectric, characterized in that it further comprises more than one type of metal oxide powder of ceramics A manufacturing method is provided.

또한, 본 발명은 상기 단계 (a)에서 혼합 분말에 소결 조제로서 CuO 및 MnO에서 선택된 1종 이상의 금속산화물 분말을 더 첨가하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법을 제공한다. In addition, the present invention is a lead-free piezoelectric, characterized in that further adding at least one metal oxide powder selected from CuO and MnO as a sintering aid to the mixed powder in step (a) of ceramics A manufacturing method is provided.

또한, 본 발명은 상기 단계 (c)에서 상기 소결체를 소결 온도에서 상온까지 공냉(air cooling)하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법을 제공한다.In addition, the present invention is a lead-free piezoelectric, characterized in that the air-cooling (air-cooling) the sintered body from the sintering temperature to room temperature in the step (c) of ceramics A manufacturing method is provided.

또한, 본 발명은 상기 단계 (a) 내지 (c)를 수행해 얻어진 급속 냉각한 무연 압전 세라믹스 소결체 표면에 전극을 형성시킨 후, 상전이 온도 이하의 온도인 200 ℃에서 저온 소성하여 커패시터 구조체를 제조하는 단계를 더 포함하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법을 제공한다. In addition, the present invention comprises the steps of forming an electrode on the surface of the rapidly cooled lead-free piezoelectric ceramics sintered body obtained by performing the above steps (a) to (c), and then calcining at a low temperature at 200 ° C., which is a temperature below the phase transition temperature, to prepare a capacitor structure. Lead-free piezoelectric, characterized in that it further comprises of ceramics A manufacturing method is provided.

그리고, 본 발명은 발명의 또 다른 측면에서 상기 친환경 무연 압전 세라믹스를 포함하는 초음파 센서, 초음파 세척기, 초음파 가습기 등의 초음파 디바이스를 제공한다.And, in another aspect of the present invention, the eco-friendly lead-free piezoelectric Provided are ultrasonic devices including ceramics, ultrasonic sensors, ultrasonic cleaners, ultrasonic humidifiers, and the like.

본 발명에 따른 (1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3 (0.225 ≤ x ≤ 0.300, 0.005≤ y ≤ 0.020)로 표시되는 무연 압전 세라믹스는, 우수한 기계적 품질계수(Q m), 전기기계 결합계수(k P) 및 정압전 상수(d 33) 값을 가지며 동시에 300℃ 이상의 높은 상전이 온도를 가져, 초음파 센서, 초음파 세척기, 초음파 가습기 등 각종 초음파 소자 또는 장치의 소재로서 유용하게 사용될 수 있다. The lead-free piezoelectric ceramics represented by (1-x)Bi 1.03 FeO 3 -x(Ba 1-2y Li y Al y )TiO 3 (0.225 ≤ x ≤ 0.300, 0.005 ≤ y ≤ 0.020) according to the present invention has excellent mechanical properties. It has a quality factor ( Q m ), an electromechanical coupling factor ( k P ), and a static piezoelectric constant ( d 33 ), and at the same time has a high phase transition temperature of 300°C or higher, and various ultrasonic elements or devices such as ultrasonic sensors, ultrasonic cleaners, and ultrasonic humidifiers. It can be usefully used as a material for

또한, 상기 본 발명에 따른 무연 압전 세라믹스의 제조방법은, 혼합 원료 분말을 970 내지 1000 ℃의 온도에서 저온 소결한 후 급속 냉각(quenching) 공정을 실시해 압전 세라믹스를 제조함으로써, 결함 생성을 감소시키고 공정 시간을 기존의 일반적인 세라믹 소성 공정에 비해 2배 이상 단축할 수 있는 장점을 가지며, 또한, 저온에서 소결이 이루어지기 때문에 Pt(백금) 및 Pd(팔라듐)와 같은 고가의 전극 재료를 상대적으로 저렴한 Ag(은), Ni(니켈), Cu(구리) 등과 같은 금속과 혼합하여 사용하여 전극과 세라믹을 동시 소성(co-firing)할 수 있다는 이점을 가진다. In addition, in the method for manufacturing lead-free piezoelectric ceramics according to the present invention, the piezoelectric ceramics are manufactured by performing a quenching process after low-temperature sintering of the mixed raw material powder at a temperature of 970 to 1000 ℃, thereby reducing defect generation and the process It has the advantage of being able to shorten the time by more than 2 times compared to the conventional ceramic firing process, and also, because sintering is performed at low temperature, expensive electrode materials such as Pt (platinum) and Pd (palladium) are relatively inexpensive Ag (Silver), Ni (nickel), Cu (copper), etc. by mixing and using a metal has the advantage of co-firing (co-firing) the electrode and the ceramic.

도 1은 본원 실시예 2에서 제조한, 표면에 은:팔라듐 혼합 전극이 코팅된 디스크 형상의 (1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3 (x=0.225, 0.250, 0.275, 0.300, y=0.005) 세라믹스 시편의 모식도이다.
도 2는 본원 실시예 1에서 제조한 (1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3 (x=0.225, 0.250, 0.275, 0.300, y=0.005)의 조성을 가지는 압전 세라믹스의 X선 회절 패턴(XRD) 분석 결과를 나타낸 그래프이다.
도 3은 본원 실시예 2에서 제조한 커패시터 구조의 무연 압전 세라믹스의 강유전 이력곡선 및 잔류 분극 측정 결과를 나타낸 그래프이다.
도 4는 본원 실시예 2에서 제조한 커패시터 구조의 무연 압전 세라믹스의 정압전 상수(d 33)의 측정 결과를 나타낸 그래프이다.
도 5는 본원 실시예 2에서 제조한 커패시터 구조의 무연 압전 세라믹스의 전기기계 결합계수(K p) 와 기계적 품질계수(Q m)를 나타낸 그래프이다.
도 6은 본원 실시예 2에서 제조한 커패시터 구조의 무연 압전 세라믹스의 온도에 따른 유전 상수의 측정 결과를 나타낸 그래프이다.
1 is a disk-shaped (1-x)Bi 1.03 FeO 3 -x (Ba 1-2y Li y Al y )TiO 3 (x= 0.225, 0.250, 0.275, 0.300, y=0.005) A schematic diagram of a ceramic specimen.
2 is a composition of (1-x)Bi 1.03 FeO 3 -x (Ba 1-2y Li y Al y )TiO 3 (x=0.225, 0.250, 0.275, 0.300, y=0.005) prepared in Example 1 of the present application. It is a graph showing the results of X-ray diffraction pattern (XRD) analysis of piezoelectric ceramics.
3 is a graph showing a ferroelectric hysteresis curve and residual polarization measurement results of lead-free piezoelectric ceramics having a capacitor structure prepared in Example 2 of the present application.
4 is a graph showing the measurement result of the static piezoelectric constant (d 33 ) of the lead-free piezoelectric ceramics of the capacitor structure prepared in Example 2 of the present application.
5 is a graph showing the electromechanical coupling coefficient (K p ) and the mechanical quality factor ( Q m ) of the lead-free piezoelectric ceramics of the capacitor structure prepared in Example 2 of the present application.
6 is a graph showing the measurement result of the dielectric constant according to the temperature of the lead-free piezoelectric ceramics of the capacitor structure prepared in Example 2 of the present application.

본 발명을 설명함에 있어서 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략할 것이다.In describing the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted.

본 발명의 개념에 따른 실시예는 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있으므로 특정 실시예들을 도면에 예시하고 본 명세서 또는 출원에 상세하게 설명하고자 한다. 그러나 이는 본 발명의 개념에 따른 실시 예를 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Since the embodiment according to the concept of the present invention may have various changes and may have various forms, specific embodiments will be illustrated in the drawings and described in detail in the present specification or application. However, this is not intended to limit the embodiment according to the concept of the present invention with respect to a specific disclosed form, and should be understood to include all changes, equivalents or substitutes included in the spirit and scope of the present invention.

본 명세서에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 설시된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used herein are used only to describe specific embodiments, and are not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise. In this specification, terms such as "comprises" or "have" are intended to designate that the described features, numbers, steps, operations, components, parts, or combinations thereof exist, and include one or more other features or numbers. , it is to be understood that it does not preclude the possibility of the presence or addition of steps, operations, components, parts, or combinations thereof.

이하, 본 발명을 자세히 설명한다.Hereinafter, the present invention will be described in detail.

본 발명은 PZT계 압전 세라믹스가 가지는 환경 및 인체에 유해한 납을 사용하지 않으며, BiFeO3-BaTiO3 (BF-BT)계 압전 세라믹스의 장점인 높은 상전이 온도를 유지하면서 더불어 우수한 기계적인 품질계수를 가지는 새로운 친환경 무연 압전 세라믹스로서, 하기 화학식으로 표시되는 비스무스 페라이트-티탄산 바륨계 친환경무연 압전 세라믹스를 제공한다. The present invention does not use lead, which is harmful to the environment and human body, of PZT-based piezoelectric ceramics, and maintains a high phase transition temperature, which is an advantage of BiFeO 3 -BaTiO 3 (BF-BT)-based piezoelectric ceramics, and has an excellent mechanical quality factor. As a new eco-friendly lead-free piezoelectric ceramics, a bismuth ferrite-barium titanate-based eco-friendly lead-free piezoelectric ceramics represented by the following chemical formula is provided.

[화학식][Formula]

(1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3 (1-x)Bi 1.03 FeO 3 -x(Ba 1-2y Li y Al y )TiO 3

(상기 화학식에서, 0.225 ≤ x ≤ 0.300이며, 0.005 ≤ y ≤ 0.020임).(In the above formula, 0.225 ≤ x ≤ 0.300, and 0.005 ≤ y ≤ 0.020).

상기 무연 압전 세라믹스의 일례로 0.775Bi1.03FeO3-0.225(Ba0.99Li0.005Al0.005)TiO3로 표시되는 것을 특징으로 하는 무연 압전 세라믹스를 들 수 있으며, 해당 무연 압전 세라믹스는 기계적 품질계수(Q m)는 253이고, 정압전상수(d 33)는 58 pC/N이고, 전기기계 결합계수(K p)는 0.20이고, 상전이 온도(T C)는 308 ℃로서 본 발명이 달성하고자 하는 목적에 부합하는 물성을 나타낸다. An example of the lead-free piezoelectric ceramics is 0.775Bi 1.03 FeO 3 -0.225 (Ba 0.99 Li 0.005 Al 0.005 ) TiO 3 There may be mentioned lead-free piezoelectric ceramics, characterized in that the lead-free piezoelectric ceramics have a mechanical quality factor ( Q m ) is 253, the static voltage constant ( d 33 ) is 58 pC / N, the electromechanical coupling coefficient ( K p ) is 0.20, and the phase transition temperature ( T C ) is 308 ° C. indicates physical properties.

한편, 상기 본 발명에 따른 무연 압전 세라믹스는, (a) Bi2O3 분말, Fe2O3 분말, BaCO3 분말, TiO2 분말, Li2CO3 분말 및 Al2O3 분말을 포함하는 혼합 분말을 분쇄하고 하소(calcination)시켜 원료 분말을 제조하는 단계; (b) 상기 단계 (a)에서 제조한 원료 분말을 이용해 성형체를 제조한 후 970 내지 1000 ℃에서 소결하는 단계; 및 (c) 상기 단계 (b)에서 얻어진 소결체를 급속 냉각(quenching)하는 단계;를 거쳐 제조할 수 있다. On the other hand, the lead-free piezoelectric ceramics according to the present invention, (a) Bi 2 O 3 powder, Fe 2 O 3 powder, BaCO 3 powder, TiO 2 powder, Li 2 CO 3 powder and Al 2 O 3 A mixture comprising a powder pulverizing the powder and calcining to prepare a raw powder; (b) sintering at 970 to 1000° C. after preparing a compact using the raw powder prepared in step (a); and (c) rapidly cooling the sintered body obtained in step (b);

이때, 상기 단계 (a)에서는 상기 화학식으로 표시된 조성의 무연 압전 세라믹스를 제조하기 위한 혼합 원료 분말을 제조한다. In this case, in step (a), a mixed raw material powder for manufacturing lead-free piezoelectric ceramics having the composition represented by the above formula is prepared.

먼저, 최종적으로 얻고자 하는 조성에 맞춰 Bi2O3 분말, Fe2O3 분말, BaCO3 분말, TiO2 분말, Li2CO3 분말 및 Al2O3 분말을 칭량하고 혼합해 혼합 분말을 준비하고, 상기 혼합 분말을 분쇄한다. First, according to the composition to be finally obtained, Bi 2 O 3 powder, Fe 2 O 3 powder, BaCO 3 powder, TiO 2 powder, Li 2 CO 3 powder, and Al 2 O 3 powder are weighed and mixed to prepare a mixed powder and pulverize the mixed powder.

이때, 상기 혼합 분말을 분쇄하는 방법으로는 지르코니아(ZrO2) 볼 및 에탄올(ethanol)을 함께 날진(Nalgene) 재질의 볼통에 혼합하고, 밀링기를 이용하여 볼 밀(ball mill)을 진행하여 분쇄하는 볼 밀링 방법을 대표적인 예로 들 수 있다. At this time, as a method of pulverizing the mixed powder, zirconia (ZrO 2 ) balls and ethanol are mixed together in a ball barrel made of Nalgene material, and a ball mill is performed using a milling machine to pulverize. A typical example is the ball milling method.

이어서, 상기 분쇄된 혼합 분말을 건조한 후 하소시켜 상기 혼합 분말에 포함된 유기물, 불순물 또는 휘발성 가스 등을 제거한다. Then, the pulverized mixed powder is dried and calcined to remove organic matter, impurities or volatile gas contained in the mixed powder.

상기 혼합 분말의 하소 공정은 650 내지 750 ℃에서 1시간 이상 동안 실시하는 것이 바람직하고, 보다 바람직하게는 700 ℃에서 2시간 동안 실시할 수 있다. The calcination process of the mixed powder is preferably performed at 650 to 750° C. for 1 hour or more, and more preferably at 700° C. for 2 hours.

한편, 원료 분말 입자의 분포 미 입도의 균일성을 향상시키기 위해 필요에 따라 본 단계 (a)를 2회 이상 반복하도록 구성할 수 있다.On the other hand, in order to improve the uniformity of the particle size distribution of the raw powder particles, this step (a) may be repeated two or more times as needed.

또한, 본 단계 (a)에서는 필요에 따라 상기 혼합 분말에 Ga2O3 및 Mn2O3 중에서 선택된 1종 이상의 금속산화물 분말을 더 첨가할 수 있다. In addition, in this step (a), if necessary, one or more metal oxide powder selected from Ga 2 O 3 and Mn 2 O 3 may be further added to the mixed powder.

상기와 같이 원료 분말에 Ga2O3 및/또는 Mn2O3 분말을 추가할 경우, 무연 압전 세라믹스 내에 갈륨(Ga) 및/또는 망가니즈(Mn) 이온을 추가로 도핑하여 무연 압전 세라믹스의 압전 특성의 추가적인 향상 및/또는 제어를 꾀할 수 있다. As described above, when Ga 2 O 3 and/or Mn 2 O 3 powder is added to the raw material powder, gallium (Ga) and/or manganese (Mn) ions are additionally doped into the lead-free piezoelectric ceramics to form the piezoelectricity of the lead-free piezoelectric ceramics. Further enhancement and/or control of properties may be sought.

이때, Ga2O3 및/또는 Al2O3 분말은 혼합 분말 전체 함량 기준으로 0.5 ~ 3.0 mol%의 함량으로 혼합 분말에 첨가되는 것이 바람직하다. In this case, Ga 2 O 3 and/or Al 2 O 3 powder is preferably added to the mixed powder in an amount of 0.5 to 3.0 mol% based on the total content of the mixed powder.

또한, 본 단계 (a)에서는 필요에 따라 소결 조제로서 CuO 및 MnO에서 선택된 1종 이상의 금속산화물 분말을 혼합 분말 전체 함량 기준으로 0.1 ~ 0.3 wt%의 함량으로 상기 혼합 분말에 더 첨가할 수 있다. In addition, in this step (a), if necessary, as a sintering aid, one or more metal oxide powders selected from CuO and MnO may be further added to the mixed powder in an amount of 0.1 to 0.3 wt% based on the total content of the mixed powder.

다음으로, 상기 단계 (b)에서는 상기 원료 분말을 가압하여 성형체를 제조하고 제조한 성형체를 소결한다. Next, in step (b), the raw material powder is pressed to prepare a compact, and the produced compact is sintered.

상기 성형체는 최종적으로 얻어지는 무연 압전 세라믹스의 용도 및 특성에 따라 디스크(disk) 형상 등 다양한 모양 및 크기를 가질 수 있다. The molded body may have various shapes and sizes, such as a disk shape, depending on the use and characteristics of the finally obtained lead-free piezoelectric ceramics.

상기 성형체의 소결 공정은 970 내지 1000 ℃에서 1 내지 5 시간 동안 수행하는 것이 바람직하다. The sintering process of the compact is preferably performed at 970 to 1000 °C for 1 to 5 hours.

마지막으로, 상기 단계 (c)에서는 상기 단계 (b)에서 얻어진 무연 압전 세라믹스 소결체를 급속 냉각(quenching)시키는 단계로서, 본 단계를 통해 상기 무연 압전 세라믹스의 기계적 특성을 향상시킬 수 있다.Finally, in step (c), the lead-free piezoelectric ceramics sintered body obtained in step (b) is rapidly quenched, and mechanical properties of the lead-free piezoelectric ceramics can be improved through this step.

본 단계에서는 소결체를 다양한 방법으로 급냉시킬 수 있으며, 예를 들어, 소결 공정이 완료된 소결체를 전기로(furnace)에서 꺼내 대기 중에서 소결 온도에서 상온까지 급냉하는 공냉(air cooling) 공정으로 이루어질 수 있다. 이때, 상기 공냉 공정은 고온의 소결체가 상온까지 도달하는데 5 내지 30 분의 짧은 시간 내에 수행되어 소결체의 급냉 효과를 극대화하도록 구성할 수 있다. In this step, the sintered body may be rapidly cooled in various ways, for example, an air cooling process in which the sintered body, on which the sintering process is completed, is taken out from the electric furnace and rapidly cooled from the sintering temperature to room temperature in the atmosphere. In this case, the air cooling process may be performed within a short time of 5 to 30 minutes for the high-temperature sintered body to reach room temperature to maximize the rapid cooling effect of the sintered body.

앞서 상세히 설명한 본 발명에 따른 (1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3 (0.225 ≤ x ≤ 0.300, 0.005≤ y ≤ 0.020)로 표시되는 무연 압전 세라믹스는, 우수한 기계적 품질계수(Q m), 전기기계 결합계수(k P) 및 정압전 상수(d 33) 값을 가지며 동시에 300℃ 이상의 높은 상전이 온도를 가져, 초음파 센서, 초음파 세척기, 초음파 가습기 등 각종 초음파 소자 또는 장치의 소재로서 유용하게 사용될 수 있다. The lead-free piezoelectric ceramics represented by (1-x)Bi 1.03 FeO 3 -x(Ba 1-2y Li y Al y )TiO 3 (0.225 ≤ x ≤ 0.300, 0.005 ≤ y ≤ 0.020) according to the present invention described in detail above is , excellent mechanical quality factor ( Q m ), electromechanical coupling factor ( k P ), and static piezoelectric constant ( d 33 ) values, and at the same time has a high phase transition temperature of 300 ° C or higher, It can be usefully used as a material for an element or device.

이하, 실시예를 들어 본 발명에 대해 보다 상세하게 설명하기로 한다. Hereinafter, the present invention will be described in more detail by way of examples.

본 명세서에 따른 실시예들은 여러 가지 다른 형태로 변형될 수 있으며, 본 명세서의 범위가 아래에서 상술하는 실시예들에 한정되는 것으로 해석되지 않는다. 본 명세서의 실시예들은 당업계에서 평균적인 지식을 가진 자에게 본 명세서를 보다 완전하게 설명하기 위해 제공되는 것이다. Embodiments according to the present specification may be modified in various other forms, and the scope of the present specification is not to be construed as being limited to the embodiments described below. The embodiments of the present specification are provided to more completely explain the present specification to those of ordinary skill in the art.

<실시예 1><Example 1>

1) 출발원료1) Starting material

본 발명자들은 (1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3의 조성을 갖는 세라믹 조성물을 만들기 위하여, 아래 표 1과 같은 조성에 따라 출발원료로서 Bi2O3(99.9%), Fe2O3(99.9%), Li2CO3(99.99%), Al2O3(99.99%), TiO2(99.9%), CaCO3(99.9%) 분말을 사용하여 일반적인 고상 반응법을 통해 제작하였다. The present inventors prepared a ceramic composition having a composition of (1-x)Bi 1.03 FeO 3 -x(Ba 1-2y Li y Al y )TiO 3 , Bi 2 O 3 as a starting material according to the composition shown in Table 1 below. (99.9%), Fe 2 O 3 (99.9%), Li 2 CO 3 (99.99%) , Al 2 O 3 (99.99%), TiO 2 (99.9%), CaCO 3 (99.9%) was prepared through a general solid-phase reaction method using a powder.

2) 시료의 조성2) Composition of the sample

상기 세라믹 조성물의 (1-x)Bi1.03FeO3-xBaTiO3조성에 있어서, x는 0.225 ~ 0.30 의 범위가 되도록 원료 분말들의 조성비를 선택하며, Bi1.03FeO3-BaTiO3고용체의 (Ba1-2yLiyAly)TiO3 조성에 있어서, y는 0.005의 범위가 되도록 원료 분말들의 조성비를 가지고 있다.In (1-x) Bi 1.03 FeO 3 -xBaTiO 3 The composition of the ceramic composition, x is selected, and the composition ratio of the raw material powder to be in a range of 0.225 ~ 0.30, Bi 1.03 FeO 3 -BaTiO (Ba 1- solid solution of 3 2y Li y Al y ) In the TiO 3 composition, y has a composition ratio of the raw material powders to be in the range of 0.005.

시료의 세부 조성(단위: 몰분율)Detailed composition of the sample (unit: mole fraction) 실시예Example xx yy 1-11-1 0.2250.225 0.0050.005 1-21-2 0.2500.250 0.0050.005 1-31-3 0.2750.275 0.0050.005 1-41-4 0.3000.300 0.0050.005

3) 세라믹 제조3) Ceramic manufacturing

출발 원료를 에탄올과 혼합시켜 섞어 지름 10 mm의 기계적 강도가 우수한 안정화 지르코니아(YSZ) 볼을 1:6의 무게 비율로 칭량 후 날젠 병 (Nalgene bottle)에 넣은 후 12시간 동안 볼밀링을 하여 분말을 혼합 및 분쇄 하였다. 볼밀링 후 체를 이용하여 볼을 제거 후 에탄올과 혼합된 원료분말을 90 ℃의 오븐에서 건조시키고, 건조된 분말을 700 ℃ 공기 분위기에서 2시간 동안 하소하였다. 바람직하게는 최종 분말 입자의 균질성을 높이기 위하여 볼밀링, 건조, 하소 공정을 각각 두 번 반복하여 최종분말을 얻었다.After mixing the starting material with ethanol, weighing a stabilized zirconia (YSZ) ball with a diameter of 10 mm and excellent mechanical strength at a weight ratio of 1:6, put it in a Nalgene bottle, and then ball milling for 12 hours to obtain a powder. Mix and grind. After ball milling, the balls were removed using a sieve, and the raw material powder mixed with ethanol was dried in an oven at 90° C., and the dried powder was calcined at 700° C. in an air atmosphere for 2 hours. Preferably, in order to increase the homogeneity of the final powder particles, the ball milling, drying, and calcining processes were repeated twice each to obtain a final powder.

4) 성형4) molding

최종분말에 성형을 위한 결합제로서 Poly Vinyl Alcohol(PVA)를 첨가 혼합하고 150 ㅅm 체로 체가름 하였다. 체가름 된 분말은 일축 가압 성형기를 이용하여 250 MPa의 압력을 가하여 직경 10 mm, 두께 1 mm의 디스크 형태로 제작하였다. Poly Vinyl Alcohol (PVA) was added and mixed to the final powder as a binder for molding and sieved through a 150 μm sieve. The sieved powder was produced in the form of a disk having a diameter of 10 mm and a thickness of 1 mm by applying a pressure of 250 MPa using a single screw press molding machine.

5) 소결 공정 5) sintering process

제작된 시편은 알루미나 판 위에 놓고 Bi 이온의 휘발과 알루미나 판과 시편의 직접적인 반응을 막기 위해 조성이 같은 분말에 장입하였다. 디스크 형태의 벌크 세라믹을 Box형 전기로에 넣고 결합제인 녹는점이 228 ℃로 알려진 PVA의 충분한 휘발을 고려하여 300 ℃ 의 온도에서 1시간 유지 후 10 ℃/min의 승온 속도로 각 조성을 970 ~ 1000 ℃의 온도에서 3시간 동안 소결하였다. The prepared specimen was placed on an alumina plate and charged into a powder with the same composition to prevent the volatilization of Bi ions and direct reaction between the alumina plate and the specimen. A disk-shaped bulk ceramic is placed in a box-type electric furnace, and in consideration of sufficient volatilization of PVA, which is known to have a melting point of 228 ℃, the binder is maintained at 300 ℃ for 1 hour, and then each composition is adjusted to 970 ~ 1000 ℃ at a temperature increase rate of 10 ℃/min. It was sintered at temperature for 3 hours.

6) 급속냉각 공정6) Rapid cooling process

BiFeO3 (BF) 기반의 압전 세라믹스의 열역학 연구에 따르면 447 oC ~ 767 oC의 온도 구간에서 Bi25FeO39 와 Bi2Fe4O9 과 같은 Bi 부족 혹은 Fe 부족과 같은 상당히 불안정한 상 (unstable phase)을 가지고 있는 것으로 알려져 있기 때문에, 이러한 불안정한 상을 회피하기 위하여 소결온도이 끝난 직후 자연냉각 방법이 아닌 급속냉각 공정을 이용하여 상온까지 세라믹을 냉각하였다.According to the thermodynamic study of BiFeO 3 (BF)-based piezoelectric ceramics, in the temperature range of 447 o C to 767 o C, Bi 25 FeO 39 and Bi 2 Fe 4 O 9 were Since it is known to have a fairly unstable phase such as a lack of Bi or a lack of Fe, in order to avoid such an unstable phase, the ceramic was cooled to room temperature by using a rapid cooling process rather than a natural cooling method immediately after the sintering temperature was finished. .

7) 표면연마 및 불순물 제거7) Surface polishing and removal of impurities

최종 소결공정을 마친 후 급속 냉각 공정을 거쳐 얻어진 세라믹 시편을 SiC 연마지를 이용하여 두께 0.4 mm의 두께로 표면의 양면을 연마한 후 #4000 연마지를 이용하여 최종적으로 표면 잔류응력을 최대한 줄였다. 연마된 세라믹을 초음파 세척기를 통해서 잔여 불순물을 제거한 후 90 oC 온도의 건조기에서 30분 동안 건조하였다.After finishing the final sintering process, the ceramic specimen obtained through the rapid cooling process was polished to a thickness of 0.4 mm using SiC abrasive paper on both sides of the surface, and finally surface residual stress was reduced as much as possible using #4000 abrasive paper. The polished ceramic was dried for 30 minutes in a dryer at a temperature of 90 o C after removing residual impurities through an ultrasonic cleaner.

<실시예 2> <Example 2>

전기적 특성을 측정을 위해서 상기 실시예 1에서 제조된 세라믹스를 백금 이온 스터퍼 (Pt Ion-Sputter)을 이용하여 1차 코팅을 실시하였다. 이후 Silver(은)-Palladium(팔라듐)-paste를 이용하여 2차 코팅 후 200 oC 의 건조기에서 60분간 건조하였다. 균일한 전극 표면을 얻기 위하여 1 마이크로 미터의 표면 거칠기를 가지는 연마지를 이용하여 표면을 연마하여, 최종적으로 도 1과 같은 커패시터 구조를 가지는 세라믹을 제작하였다.In order to measure the electrical properties, the ceramics prepared in Example 1 were first coated with a platinum ion stuffer (Pt Ion-Sputter). After the secondary coating using Silver (silver)-Palladium (palladium)-paste, it was dried for 60 minutes in a dryer at 200 o C. In order to obtain a uniform electrode surface, the surface was polished using abrasive paper having a surface roughness of 1 micrometer, and finally, a ceramic having a capacitor structure as shown in FIG. 1 was manufactured.

<실험예><Experimental example>

1) X-ray 회절 측정1) X-ray diffraction measurement

연마된 벌크세라믹의 구조를 분석하기 위해서 CuKα (λK a1 =1.540562 Å, λK a2 =1.544398 Å) 파장을 가지는 XRD 측정 장비(Rigaku, MiniFlex II)를 이용하여 측정하여 도 2에 나타내었다.In order to analyze the structure of the polished bulk ceramic, it was measured using an XRD measuring device (Rigaku, MiniFlex II) having a CuKα (λK a1 =1.540562 Å, λK a2 =1.544398 Å) wavelength and is shown in FIG. 2 .

그 결과, 모든 조성에서 불순물상이 없는 단일 구조의 페로브스카이트 구조를 잘 나타내고 있으며, 약 39o 부근에서 관찰되는 (111)과 (111) 픽이 x의 양이 증가할수록 낮은 각도로 이동하며, 상대적으로 많은 양의 BaTiO3가 고용된 x= 0.300 시료에서는 가장 낮은 2θ 값을 가지는 것을 확인할 수 있다. 또한, x=0.300 시료는 다른 시료와 비교하여 (111)과 (111) 2개의 픽이 뚜렷하게 구분되지 않는 것을 확인할 수 있다. 이러한 이유는 상대적으로 BaTiO3는 BiFeO3와 비교하여 무른(soft) 강유전성을 가지며 격자상수가 크기 때문이다. As a result, the perovskite structure of a single structure without an impurity phase is well represented in all compositions, and the (111) and (1 1 1) picks observed around 39 o move to a lower angle as the amount of x increases. And, it can be seen that the x = 0.300 sample in which a relatively large amount of BaTiO 3 is dissolved has the lowest 2θ value. In addition, it can be seen that the x=0.300 sample is not clearly distinguished from the two picks (111) and (1 1 1) compared to other samples. This is because BaTiO 3 has relatively soft ferroelectricity compared to BiFeO 3 and has a large lattice constant.

2) 강유전 이력곡선 측정2) Measurement of ferroelectric hysteresis curve

도 3은 세라믹 시료의 분극-전기장 (P-E) 이력 곡선을 측정하기 위하여 강유전 이력곡선 측정 장비를 (RT6000 HVS, Radiant) 이용해서 세라믹 전극의 양단에 + 극과 -극을 연결한 후 절연을 위해서 실리콘 오일 용기에 넣은 후 상온에서 80 kV/cm의 전기장에서 10 Hz 삼각파를 이용하여 P-E 이력곡선을 측정한 결과이다. 3 is a ferroelectric hysteresis curve measuring device (RT6000 HVS, Radiant) to measure the polarization-electric field ( P - E ) hysteresis curve of the ceramic sample, and then connecting the + and - poles to both ends of the ceramic electrode This is the result of measuring the P - E hysteresis curve using a 10 Hz triangular wave in an electric field of 80 kV/cm at room temperature after putting it in a silicone oil container.

그 결과, 모조성인 BiFeO3와 비교하여 상대적으로 무른(soft) 강유전성을 가지는 BaTiO3 의 고용양이 증가할수록 항전기장(E c)은 작아지고 반면에 잔류분극(P r)의 값이 커지는 것이 확인되었다. As a result, it was confirmed that the coercive electric field ( E c ) decreased as the solid solution amount of BaTiO 3 , which had relatively soft ferroelectricity, increased compared to that of the imitation BiFeO 3 , while the value of the residual polarization ( P r ) increased. became

이러한 결과는 대부분의 BNT, BKT, KNN계의 비납계 압전세라믹에서 기계품질계수의 향상을 위해서 결함화학을 바탕으로 상기 비납계 압전체에 굳은(hard) 도핑 혹은 받개(acceptor) 도핑을 하여 강유전체 이력곡선을 인위적으로 비대칭(asymmetry), 이중 이력곡선(double hysteresis loop) 혹은 반강유전성(antiferroelectrics)의 이력곡선을 가지는 것과 차별적으로 이상적인 형태인 사각형에 가까운 강유전체 이력곡선을 가지는 것이 확인되었다. These results show that in most BNT, BKT, and KNN-based lead-free piezoelectric ceramics, hard doping or acceptor doping was performed on the lead-free piezoelectric material based on defect chemistry to improve the mechanical quality factor, and the ferroelectric hysteresis curve was obtained. It was confirmed to have a ferroelectric hysteresis curve close to an ideal shape, which is different from having artificially asymmetry, double hysteresis loop, or antiferroelectrics hysteresis curves.

3) 분극처리 및 정압전 상수 측정3) Polarization treatment and static piezoelectric constant measurement

도 4는 전극 처리가 된 축전기 구조를 가지는 세라믹 시료의 강유전 분역을 정렬시키기 위해서 직류 고전압 장치(248, Keithley)를 이용해서 세라믹 전극의 양단에 + 극과 -극을 연결한 후 실리콘 오일 용기에 넣은 후 상온에서 80 kV/cm의 전기장에서 30분을 유지하여 분극처리를 하였다. 이후, 정압전 측정 장비(piezo-d 33-meter, ZJ-6B, IACAS) 를 이용하여 0.25 N의 힘과 110 Hz 주파수를 이용하여 측정하였다. 그 결과, BaTiO3의 고용양이 증가할수록 정압전 상수가 증가 [x=0.225 (d 33= 62 pC/N), x=0.25 (d 33= 112 pC/N)] 하다가 x=0.275에서 가장 높은 d 33= 212 pC/N의 값을 가지며, x=0.300에서 d 33= 195 pC/N로 다시 낮아지는 것을 확인하였다. FIG. 4 shows the + and - poles connected to both ends of the ceramic electrode using a DC high voltage device (248, Keithley) to align the ferroelectric regions of the ceramic sample having the electrode-treated capacitor structure, and then placed in a silicone oil container. After that, the polarization treatment was performed by maintaining it in an electric field of 80 kV/cm at room temperature for 30 minutes. Then, using a static piezoelectric measuring device (piezo- d 33 -meter, ZJ-6B, IACAS) was measured using a force of 0.25 N and a frequency of 110 Hz. As a result, as the solid solution amount of BaTiO 3 increased, the static piezoelectric constant increased [x=0.225 ( d 33 = 62 pC/N), x=0.25 ( d 33 = 112 pC/N)], and the highest at x=0.275 It has a value of d 33 = 212 pC/N, and it was confirmed that it was lowered again from x = 0.300 to d 33 = 195 pC/N.

4) 기계적 품질계수 및 전기기계 결합계수4) Mechanical quality factor and electromechanical coupling factor

충분히 분극이 정렬이 된 세라믹 시편을 임피던스 해석기(HP4194A, Agilent)를 이용하여 전기기계 결합계수(k p) 와 기계적 품질계수(Q m)은 다음의 식 1 및 식 2를 이용하여 계산하여 도 5에 나타내었다.Using an impedance analyzer (HP4194A, Agilent) for a ceramic specimen with sufficiently aligned polarization, the electromechanical coupling coefficient ( k p ) and the mechanical quality factor ( Q m ) are calculated using the following Equations 1 and 2 shown in

식1)Equation 1)

Figure pat00001
Figure pat00001

식2)Equation 2)

Figure pat00002
Figure pat00002

(여기서, fr는 공진주파수 (Resonant frequency, Hz), fa는 반공진주파수 (Antiresonant frequency, Hz), Zr는 공진임피던스 (Resonant resistance, Ω), C는 정전용량 (Static capacitance, F))(Where, f r is the resonant frequency (Hz), f a is the antiresonant frequency (Hz), Z r is the resonant impedance (Resonant resistance, Ω), C is the static capacitance (F) )

그 결과, x= 0.225 에서 가장 높은 기계품질계수인 Q m = 253을 가지는 것을 확인 할 수 있었다. 이는 친환경 무연 BiFeO3-BaTiO3 압전세라믹스에서 알려진 Q m = 33 의 값보다 월등히 향상된 값을 가지고 있는 것을 확인할 수 있다. 또한, 전기기계 결합계수 k p= 0.20으로 상당히 양호한 값을 가지고 있는 것을 알 수 있었다.As a result, it was confirmed that it had the highest machine quality factor, Q m = 253, at x = 0.225. It can be seen that this has a significantly improved value than the value of Q m = 33 known in the eco-friendly lead-free BiFeO 3 -BaTiO 3 piezoelectric ceramics. In addition, it was found that the electromechanical coupling coefficient k p = 0.20 had a fairly good value.

5) 온도에 따른 유전특성 및 상전이 온도 측정 5) Measurement of dielectric properties and phase transition temperature according to temperature

전극 처리가 된 벌크 세라믹을 임피던스 측정 장비(HP4194, Agilent)를 이용하여 30 ℃에서 400 ℃ 의 온도까지 1 oC/min의 속도로 승온 및 냉각을 하면서 10 kHz의 주파수 영역에서 유전상수(εr)를 측정하였으며 이를 기반으로 도 6에 가장 높은 Q m 값을 가지는 x=0.225 조성과 가장 높은 정압전 상수를 가지는 x=0.275 조성에 대해서 강유전체 상전이 온도(T c) 혹은 열 열화 온도(T d)를 나타내었다. The dielectric constant (ε r) in the frequency range of 10 kHz while heating and cooling the electrode-treated bulk ceramic at a rate of 1 o C/min from 30 ℃ to 400 ℃ using an impedance measuring device (HP4194, Agilent). ) was measured, and based on this , the ferroelectric phase transition temperature ( T c ) or thermal degradation temperature ( T d ) for the x=0.225 composition having the highest Q m value and the x=0.275 composition having the highest static piezoelectric constant in FIG. 6 . was shown.

그 결과, 압전특성 및 기계 품질계수가 가장 우수한 조성인 x= 0.225 및 0.275는 모두 300 ℃ 이상의 상전이 온도(T c) 혹은 열 열화 온도(T d)를 가지고 있는 것으로 기존에 알려진 대표적인 비납계 압전체인 BNT, BKT, KNN 조성에서 가지고 있는 상온 혹은 ~200 ℃ 이하의 온도와 비교하여 높은 온도 안정성을 가지고 있는 것으로, 실제 응용품으로 사용이 가능한 수준의 온도 특성을 가지고 있는 것을 확인 할 수 있었다. As a result, x= 0.225 and 0.275, which are the compositions with the best piezoelectric properties and mechanical quality factor, both have a phase transition temperature ( T c ) or thermal deterioration temperature ( T d ) of 300 ° C or higher, which is a typical lead-free piezoelectric material known in the past. It has high temperature stability compared to the room temperature or the temperature below ~200 ℃ in the composition of BNT, BKT, and KNN.

본 발명은 상기 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 제조될 수 있으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. The present invention is not limited to the above embodiments, but can be manufactured in various different forms, and those of ordinary skill in the art to which the present invention pertains can take other specific forms without changing the technical spirit or essential features of the present invention. It will be understood that it can be implemented as Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive.

100 : 커패시터 구조를 가지는 무연 압전 세라믹스 시편
200 : 디스크 모양의 무연 압전 세라믹스 시편
300 : 은:팔라듐 혼합 전극
100: lead-free piezoelectric ceramics specimen having a capacitor structure
200: disk-shaped lead-free piezoelectric ceramics specimen
300: silver: palladium mixed electrode

Claims (11)

하기 화학식으로 표시되는 무연 압전 세라믹스:
[화학식]
(1-x)Bi1.03FeO3-x(Ba1-2yLiyAly)TiO3
(상기 화학식에서, 0.225 ≤ x ≤ 0.300이며, 0.005≤ y ≤ 0.020임).
Lead-free piezoelectric ceramics represented by the formula:
[Formula]
(1-x)Bi 1.03 FeO 3 -x(Ba 1-2y Li y Al y )TiO 3
(In the above formula, 0.225 ≤ x ≤ 0.300, and 0.005 ≤ y ≤ 0.020).
제1항에 있어서,
0.775Bi1.03FeO3-0.225(Ba0.99Li0.005Al0.005)TiO3로 표시되는 것을 특징으로 하는 무연 압전 세라믹스.
According to claim 1,
0.775Bi 1.03 FeO 3 -0.225 (Ba 0.99 Li 0.005 Al 0.005 ) TiO 3 Lead-free piezoelectric ceramics, characterized in that it is represented.
제2항에 있어서,
기계적 품질계수(Q m)는 253이고, 정압전상수(d 33)는 58 pC/N이고, 전기기계 결합계수(K p)는 0.20이고, 상전이 온도(T C)는 308 ℃인 것을 특징으로 하는 무연 압전 세라믹스.
3. The method of claim 2,
The mechanical quality factor ( Q m ) is 253, the static piezoelectric constant ( d 33 ) is 58 pC/N, the electromechanical coupling coefficient ( K p ) is 0.20, and the phase transition temperature ( T C ) is 308 ° C. Lead-free piezoelectric ceramics.
(a) Bi2O3 분말, Fe2O3 분말, BaCO3 분말, TiO2 분말, Li2CO3 분말 및 Al2O3 분말을 포함하는 혼합 분말을 분쇄하고 하소(calcination)시켜 원료 분말을 제조하는 단계;
(b) 상기 단계 (a)에서 제조한 원료 분말을 이용해 성형체를 제조한 후 970 내지 1000 ℃에서 소결하는 단계; 및
(c) 상기 단계 (b)에서 얻어진 소결체를 급속 냉각(quenching)하는 단계;를 포함하는 무연 압전 세라믹스의 제조방법.
(a) Bi 2 O 3 powder, Fe 2 O 3 powder, BaCO 3 powder, TiO 2 powder, Li 2 CO 3 powder and Al 2 O 3 powder mixed powder containing the powder is pulverized and calcined (calcination) to obtain a raw material powder manufacturing;
(b) sintering at 970 to 1000° C. after preparing a compact using the raw powder prepared in step (a); and
(c) rapidly cooling the sintered body obtained in step (b); of ceramics manufacturing method.
제4항에 있어서,
상기 단계 (a)에서 원료 분말을 제조하는 공정을 2회 이상 수행하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법.
5. The method of claim 4,
Lead-free piezoelectric, characterized in that the process of manufacturing the raw material powder in step (a) is performed twice or more of ceramics manufacturing method.
제4항에 있어서,
상기 단계 (a)에서 상기 혼합 분말은 Ga2O3 및 Mn2O3에서 선택된 1종 이상의 금속산화물 분말을 더 포함하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법.
5. The method of claim 4,
In the step (a), the mixed powder is lead-free piezoelectric, characterized in that it further comprises one or more metal oxide powder selected from Ga 2 O 3 and Mn 2 O 3 of ceramics manufacturing method.
제4항에 있어서,
상기 단계 (a)에서 상기 혼합 분말은 소결 조제로서 CuO 및 MnO에서 선택된 1종 이상의 금속산화물 분말을 더 포함하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법.
5. The method of claim 4,
In the step (a), the mixed powder further comprises at least one metal oxide powder selected from CuO and MnO as a sintering aid. of ceramics manufacturing method.
제4항에 있어서,
상기 단계 (c)에서 상기 소결체를 소결 온도에서 상온까지 공냉(air cooling)하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법.
5. The method of claim 4,
Lead-free piezoelectric, characterized in that air-cooling the sintered body from the sintering temperature to room temperature in step (c) of ceramics manufacturing method.
제4항에 있어서,
상기 급속 냉각한 무연 압전 세라믹스 소결체 표면에 전극을 형성시킨 후, 상전이 온도 이하의 온도인 200 ℃에서 저온 소성하여 커패시터 구조체를 제조하는 단계를 더 포함하는 것을 특징으로 하는 무연 압전 세라믹스의 제조방법.
5. The method of claim 4,
After forming an electrode on the surface of the rapidly cooled lead-free piezoelectric ceramics sintered body, the method further comprises the step of manufacturing a capacitor structure by sintering at a temperature below the phase transition temperature of 200° C. of ceramics manufacturing method.
제1항 내지 제3항 중 어느 한 항의 무연 압전 세라믹스를 포함하는 초음파 디바이스.The lead-free piezoelectric of any one of claims 1 to 3 An ultrasonic device comprising ceramics. 제10항에 있어서,
상기 초음파 센서, 초음파 세척기 또는 초음파 가습기인 것을 특징으로 하는 초음파 디바이스.
11. The method of claim 10,
The ultrasonic device, characterized in that the ultrasonic sensor, ultrasonic cleaner or ultrasonic humidifier.
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