KR20210094425A - Manufacturing method of eco-friendly ceiling panal - Google Patents
Manufacturing method of eco-friendly ceiling panal Download PDFInfo
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- KR20210094425A KR20210094425A KR1020200008195A KR20200008195A KR20210094425A KR 20210094425 A KR20210094425 A KR 20210094425A KR 1020200008195 A KR1020200008195 A KR 1020200008195A KR 20200008195 A KR20200008195 A KR 20200008195A KR 20210094425 A KR20210094425 A KR 20210094425A
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- base board
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- ceiling material
- coating agent
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 241001649012 Cypselea humifusa Species 0.000 title 1
- HOMBCMTVOCZMMX-UHFFFAOYSA-N panal Natural products CC1CC(=O)C(C2C=C(CC(O)C12)C(=O)O)C(=C)C=O HOMBCMTVOCZMMX-UHFFFAOYSA-N 0.000 title 1
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- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims abstract description 15
- 235000009120 camo Nutrition 0.000 claims abstract description 15
- 235000005607 chanvre indien Nutrition 0.000 claims abstract description 15
- 239000011487 hemp Substances 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 14
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- 239000000025 natural resin Substances 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
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- ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical compound OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 claims description 4
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- 229920000742 Cotton Polymers 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
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- 239000011491 glass wool Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
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- 229920000573 polyethylene Polymers 0.000 description 1
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
- E04B9/045—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like being laminated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
- C09D123/26—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
- E04B1/86—Sound-absorbing elements slab-shaped
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laminated Bodies (AREA)
Abstract
Description
본 발명은 친환경 천장재 및 제조방법에 관한 것으로, 더욱 상세하게는 건축물의 천장에 이용되는 천장재 소재를 천연 소재로 제공하여, 생활환경의 오염을 감소시키고 유해물질을 배출시키지 않는 친환경 천장재의 제조방법에 관한 것이다.The present invention relates to an eco-friendly ceiling material and a manufacturing method, and more particularly, to a method for manufacturing an eco-friendly ceiling material that does not emit harmful substances and reduces pollution of the living environment by providing the ceiling material used for the ceiling of a building as a natural material. it's about
일반적으로, 건축물은 이를 지탱하는 콘크리트 골조와, 콘크리트 골조를 둘러싼 벽체로 이루어진다. 또한, 건축물의 미관 장식을 위해 벽체 내부를 미장 처리하거나 별도의 건축재를 부착시킨다.In general, a building consists of a concrete frame supporting it, and a wall surrounding the concrete frame. In addition, for aesthetic decoration of the building, the inside of the wall is plastered or a separate building material is attached.
그러나. 종래 건축물에 사용되는 건축재들은 환경적인 고려 없이 화합물이나 화학재료 등을 혼합 사용함으로써 피부가 민감한 유아나 노약자에게 유해한 환경을 제공하는 경우가 많았다.But. Conventional building materials used in buildings often provide a harmful environment to infants or the elderly with sensitive skin by mixing and using compounds or chemical materials without environmental considerations.
또한, PVC 등의 합성수지 재질로 제작되어 화재 발생시 방염 기능이 없어 다량의 유독 가스를 배출하게 되고, 이로 인한 재산손실은 물론 많은 인명피해를 내고 있는 것이 현실이다. 따라서 근래에는 일반 숙박시설, 관광 숙박시설, 종합병원, 정신병원, 방송국 촬영소 및 전시장의 건축 내장재에는 반드시 방염 처리를 하도록 규제하고 있다.In addition, since it is made of a synthetic resin material such as PVC, it does not have a flame retardant function in case of a fire, so a large amount of toxic gas is emitted. Therefore, in recent years, it is regulated that fire retardant treatment must be applied to the interior materials of general accommodations, tourist accommodations, general hospitals, mental hospitals, broadcasting stations, and exhibition halls.
또한, 이러한 건축 내장재에는 흡음 특성이 요구되는데, 흡음이란 건축물 내부의 벽이나 천장에 설치되어 실내에서 발생된 음이 실내로 반사되지 않도록 흡수하거나 소멸시킴으로써 외부로 소음이 전도되지 않도록 하는 것을 의미한다.In addition, sound absorption properties are required for such building interior materials, and sound absorption means that the noise is not conducted to the outside by absorbing or extinguishing the sound generated in the room so as not to be reflected into the room by being installed on the wall or ceiling inside the building.
이밖에도 냉난방 비용 절감을 위한 높은 단열성과 건물에 미치는 하중을 줄일 수 있는 경량화 등이 요구된다. 그러나, 보온, 단열을 위해 사용되는 재료들이 지나치게 무거워 작업성이 떨어지는 문제들이 있다. 또한 종래의 건축재들이 단열이 불량하여 겨울철에 습기나 차거나 습기가 찬 곳에 곰팡이 등의 나쁜 균들이 서식하여 주거환경을 쾌적하지 못하게 하는 경우가 많았다.In addition, high insulation to reduce heating and cooling costs and weight reduction to reduce the load on the building are required. However, there is a problem of poor workability because the materials used for heat preservation and insulation are too heavy. In addition, conventional building materials have poor thermal insulation, so bad bacteria such as mold live in damp, cold or damp places in winter, making the living environment uncomfortably in many cases.
특허문헌 1에는 건축물의 천장에 설치되어 건물 내부의 소음을 흡수하거나 차단하기 위한 천장재로서, 글래스 울, 세라믹 울, 폴리에틸렌 또는 우레탄 폼 중 어느 하나로 구성되는 다수개의 흡음재료를 적층하고, 상기 흡음재료의 상면 및 하면에 직물 또는 글래스 티슈로 구성되는 커버층을 위치시켜 압축시키고, 커버층에 수성도료를 이용한 피복층을 형성시키고, 흡음층과 커버층에 반타공을 형성시킨 압축 반타공 흡음 천장재를 제시하고 있다.In Patent Document 1, as a ceiling material installed on the ceiling of a building to absorb or block noise inside the building, a plurality of sound-absorbing materials composed of any one of glass wool, ceramic wool, polyethylene or urethane foam are laminated, and the sound-absorbing material is A compressed semi-perforated sound-absorbing ceiling material in which a cover layer composed of fabric or glass tissue is placed on the upper and lower surfaces and compressed, a coating layer using a water-based paint is formed on the cover layer, and semi-perforated is formed in the sound-absorbing layer and the cover layer, there is.
그러나 특허를 포함한 종래 기술에서는 여전히 환경에 유해한 물질들을 다량 포함하고 있어 흡음 특성은 우수할 수 있으나 유해한 환경에 노출되는 등 여전히 해결해야 할 과제로 남아있다. However, in the prior art, including patents, it still contains a large amount of substances that are harmful to the environment, so the sound absorption property may be excellent, but there is still a problem to be solved, such as exposure to a harmful environment.
본 발명은 상술한 종래기술의 문제점을 해결하기 위한 것으로서, 종래 기술에 공지된 다양한 건축물의 천장재료들이 가지는 유해한 환경 문제, 유독 가스 발생 문제, 경량화, 흡음 및 단열 문제 등을 해결할 수 있는 친환경 천장재 및 제조방법을 제공하는데 그 목적이 있다.The present invention is intended to solve the problems of the prior art described above, and an eco-friendly ceiling material that can solve the harmful environmental problems, toxic gas generation problems, light weight, sound absorption and insulation problems of the ceiling materials of various buildings known in the prior art, and An object of the present invention is to provide a manufacturing method.
본 발명의 일 실시예에 따른 친환경 천장재는 베이스 보드; 베이스 보드의 일면에 부착되는 단열층; 및 단열층이 부착된 상기 베이스 보드에 함침되는 코팅제를 포함하고, 베이스 보드는 대마 원사로 이루어지며, 상기 코팅제는 천연 수지를 주 원료로 사용되는 것을 특징으로 한다.Eco-friendly ceiling material according to an embodiment of the present invention is a base board; Insulation layer attached to one side of the base board; and a coating agent impregnated into the base board to which the heat insulating layer is attached, the base board is made of hemp yarn, and the coating agent is characterized in that a natural resin is used as a main raw material.
본 발명의 일 실시예에 따르면, 종래 기술에 공지된 다양한 천장 재료들이 가지는 유해한 환경 문제, 유독 가스 발생 문제, 경량화, 흡음 및 단열 문제 등을 해결할 수 있다.According to an embodiment of the present invention, it is possible to solve harmful environmental problems, toxic gas generation problems, weight reduction, sound absorption and insulation problems, etc. of various ceiling materials known in the prior art.
도 1은 본 발명의 일 실시예에 따른 친환경 천장재의 구조를 대략적으로 도시한 것이다.
도 2는 본 발명의 일 실시예에 따른 친환경 천장재의 제조 방법을 도시한 것이다. 1 schematically shows the structure of an eco-friendly ceiling material according to an embodiment of the present invention.
2 illustrates a method of manufacturing an eco-friendly ceiling material according to an embodiment of the present invention.
이하, 첨부한 도면을 참조하여 본 발명의 바람직한 실시예에 대해 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있을 정도로 상세하게 설명한다. 본 발명을 명확하게 설명하기 위하여 본 발명과 관계없는 부분은 생략하였으며, 명세서 전체를 통하여 동일한 구성요소에 대해서는 동일한 참조 부호를 붙이도록 한다.Hereinafter, with reference to the accompanying drawings, a preferred embodiment of the present invention will be described in detail enough to be easily implemented by a person skilled in the art to which the present invention pertains. In order to clearly explain the present invention, parts not related to the present invention are omitted, and the same reference numerals are assigned to the same components throughout the specification.
본 명세서에서 하나의 구성요소가 다른 구성요소의 "위"에 있다라고 기재된 경우, 이는 다른 구성요소 "바로 위"에 위치하는 경우뿐만 아니라 이들 사이에 또 다른 구성요소가 존재하는 경우도 포함한다. 또한, 도면에서 나타난 각 구성의 크기 등은 설명의 편의를 위해 임의로 나타내었으므로, 본 발명은 반드시 도시된 바에 한정되지 않는다.In the present specification, when it is described that one element is "on" another element, this includes not only the case where another element is located "directly on" but also the case where another element is present between them. In addition, since the size of each component shown in the drawings is arbitrarily indicated for convenience of description, the present invention is not necessarily limited to the illustrated bar.
즉, 명세서에 기재되어 있는 특정 형상, 구조 및 특성은 본 발명의 사상 및 범위를 벗어나지 않으면서 일 실시예로부터 다른 실시예로 변경되어 구현될 수 있으며 개별 구성요소의 위치 또는 배치도 본 발명의 사상 및 범위를 벗어나지 않으면서 변경될 수 있는 것으로 이해되어야 한다. 따라서, 후술하는 상세한 설명은 한정적인 의미로서 행하여지는 것이 아니며, 본 발명의 범위는 특허청구범위의 청구항들이 청구하는 범위 및 그와 균등한 모든 범위를 포괄하는 것으로 받아들여져야 한다.That is, specific shapes, structures, and characteristics described in the specification can be changed and implemented from one embodiment to another without departing from the spirit and scope of the present invention, and the position or arrangement of individual components is also provided with the spirit and scope of the present invention. It should be understood that changes may be made without departing from the scope. Accordingly, the following detailed description is not to be taken in a limiting sense, and the scope of the present invention should be taken as encompassing the scope of the claims and all equivalents thereto.
친환경 천장재의 구조Structure of eco-friendly ceiling material
도 1은 본 발명에 따른 친환경 천장재의 구조를 대략적으로 도시한 것이다.1 schematically shows the structure of an eco-friendly ceiling material according to the present invention.
도 1에 도시된 바와 같이, 친환경 천장재는 베이스 보드(100), 단열층(200) 및 코팅제(300)로 이루어져 있다.As shown in FIG. 1 , the eco-friendly ceiling material consists of a
본 발명의 일 실시예에 따른 천장재의 베이스 보드(100)는 대마 원사로 이루어질 수 있다. 대마는 햄프(hemp)라고도 불리우고 섬유소가 거미줄처럼 수 없이 얽혀 있는 형태의 구조로 이러한 섬유의 구조적 특성 때문에 수분을 조절하고 열을 조절하는 특성으로 면보다 20배 이상 빠른 수분 흡수력, 배출력 및 방음성 등의 다양한 기능을 가지고 있으며. 강도는 5~8 g/d, 신도는 1.5~2%로 면보다 10배 정도 강하며, 99.9%의 항균력과, 87.7%의 원적외선 방출과, 자외선 차단의 기능을 가진 천연 섬유이며 씨앗은 조미용이나 기능성 오일로 사용되고 있다. 천연 섬유이기 때문에 소각이나 매립 시 100% 완전 유기분해 되므로 매우 친환경적이다.The
또한, 본 발명의 일 실시예에 따른 천장재의 베이스 보드(100)는 실시하기에 따라 대마 원사뿐 아니라, 천염 섬유질을 가지고 있는 볏짚, 보리짚 또는 밀짚을 이용하는 것도 가능하다. In addition, the
한편, 본 발명의 일 실시예에 따른 베이스 보드(100)는 대마 원사와 합성사를 직조기에서 직조하여 직조 혼방 대마 섬유로 이루어진다.On the other hand, the
본 발명의 일 실시예에 따른 천장재의 단열층(200)은 부직포로 이루어지며, 대마 섬유, 합성 섬유 및 로우 멜팅 섬유를 혼합하여 구성될 수 있다. 본 발명의 천장재의 단열층(200)은 겨울철 외부 온도가 저하되더라도 열 전달이 차단됨으로써 단열 효과가 뛰어나게 되어 열 손실을 방지할 수 있고, 방음 등의 기능을 수행할 수 있다.The
본 발명의 일 실시예에 따른 천장재의 코팅재는 천연 수지를 주 원료로 사용될 수 있다. 구체적으로 천장재의 코팅재는 개질 폴리유산 수지(ECOLA), 정제셀락, 에틸알코올, 아세톤 및 린시드오일 중 적어도 한 개 이상을 포함하여 이루어질 수 있다. The coating material of the ceiling material according to an embodiment of the present invention may be used as a main raw material of a natural resin. Specifically, the coating material of the ceiling material may include at least one or more of modified polylactic acid resin (ECOLA), purified shellac, ethyl alcohol, acetone, and linseed oil.
한편 본 발명의 일 실시예에 따른 친환경 천장재는 도 1에 도시된 바와 같이, 베이스 보드(100)와 단열층(200)이 적층되는 구조로 코팅제(300)가 베이스 보드(100) 및 단열층(200)에 함침되고 코팅되는 구조로 이루어진다. 이와 같은 구조로 이루어지는 친환경 천장재의 제조방법을 도 2의 블록도를 통해 살펴보기로 한다. Meanwhile, the eco-friendly ceiling material according to an embodiment of the present invention has a structure in which the
친환경 천장재의 제조 방법Manufacturing method of eco-friendly ceiling material
도 2는 본 발명의 일 실시예에 따른 친환경 천장재의 제조 방법을 대략적으로 도시한 블록도이다. 도 2에 도시된 바와 같이, 친환경 천장재의 제조 방법은 제작 단계(S110), 이송 단계(S120), 펀칭 단계(S130), 함침 단계(S140) 및 절단 단계(S150)로 이루어진다.2 is a block diagram schematically illustrating a method of manufacturing an eco-friendly ceiling material according to an embodiment of the present invention. As shown in FIG. 2 , the method for manufacturing an eco-friendly ceiling material includes a manufacturing step ( S110 ), a transfer step ( S120 ), a punching step ( S130 ), an impregnation step ( S140 ), and a cutting step ( S150 ).
우선 본 발명의 일 실시예에 따르면 우선 대마 원사와 합성사를 직조기에서 직조하여 직조 혼방 대마 섬유를 제작한다(S110). 그리고, 이 직조 혼방 대마 섬유에 대하여 롤러를 통해 평탄 작업을 함으로써, 본 발명의 일 실시예에 따른 베이스 보드가 완성 된다. 또한, 실시하기에 따라 베이스 보드와 단열층을 적층하여 평탄화 작업을 수행할 수 있다.First, according to an embodiment of the present invention, hemp yarn and synthetic yarn are woven in a loom to produce a woven blend hemp fiber (S110). And, by flattening the woven blend hemp fibers through a roller, the base board according to an embodiment of the present invention is completed. In addition, the planarization operation may be performed by laminating the base board and the heat insulating layer according to the implementation.
이후, 본 발명의 일 실시예에 따르면 베이스 보드는 이송 롤러에 의해 펀칭되는 위치까지 이동될 수 있다(S120). Thereafter, according to an embodiment of the present invention, the base board may be moved to a position where it is punched by the conveying roller (S120).
이어서, 저면에 다수개의 바늘이 형성된 펀칭기의 위치까지 이송된 베이스 보드는 펀칭기가 상/하로 빠르게 작동하여 여러 번 펀칭을 가하여 형성될 수 있다(S130).Subsequently, the base board transferred to the position of the punching machine in which a plurality of needles are formed on the bottom surface may be formed by punching several times by rapidly operating the punching machine up/down (S130).
다음으로, 본 발명의 일 실시예에 따르면 베이스 보드의 펀칭된 곳에 인체에 유익한 향기나 음이온이 발생되는 물질과 정제셀락, 에틸아코올, 아세톤 및 린시드 오일이 함침될 수 있다(S140). 또한, 실시하기에 따라 본 발명의 베이스 보드와 단열층을 부착시킬 수 있도록 베이스 보드의 일면에만 코팅제가 도포되는 형태로도 형성될 수 있다.Next, according to an embodiment of the present invention, the punched part of the base board may be impregnated with a substance that generates a fragrance or anion beneficial to the human body and purified shellac, ethyl alcohol, acetone and linseed oil (S140). In addition, it may be formed in a form in which a coating agent is applied only to one surface of the base board so that the base board of the present invention can be attached to the heat insulating layer according to implementation.
이후, 베이스 보드가 건조된 후, 프레스 롤러에서 재단되어 제품이 완성된다(S150).Then, after the base board is dried, it is cut by a press roller to complete the product (S150).
이상, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예들을 설명하였지만, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명이 그 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해되어야 한다.In the above, preferred embodiments of the present invention have been described with reference to the accompanying drawings, but those of ordinary skill in the art to which the present invention pertains will implement the present invention in other specific forms without changing the technical spirit or essential features. You will understand that it can be Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive.
100: 베이스 보드
200: 단열층
300: 코팅제100: base board
200: insulation layer
300: coating agent
Claims (5)
상기 베이스 보드의 일면에 부착되는 단열층; 및
상기 단열층이 부착된 상기 베이스 보드에 함침되는 코팅제를 포함하고,
상기 베이스 보드는 대마 원사로 이루어지며, 상기 코팅제는 천연 수지를 주 원료로 사용되는 것을 특징으로 하는 친환경 천장재.base board;
a heat insulating layer attached to one surface of the base board; and
A coating agent impregnated into the base board to which the heat insulation layer is attached,
The base board is made of hemp yarn, and the coating agent is an eco-friendly ceiling material, characterized in that a natural resin is used as a main raw material.
상기 베이스 보드는 합성사를 더 포함하고, 상기 단열층은 부직포로 구성되는 친환경 천장재.According to claim 1,
The base board further includes a synthetic yarn, and the insulation layer is an eco-friendly ceiling material composed of a non-woven fabric.
상기 코팅제는 개질 폴리유산 수지, 정제셀락, 에틸알코올, 아세톤 및 린시드오일 중 적어도 한 개 이상을 포함하여 구성되는 것을 특징으로 하는 친환경 천장재.According to claim 1,
The coating agent is an eco-friendly ceiling material, characterized in that it comprises at least one of modified polylactic acid resin, purified shellac, ethyl alcohol, acetone and linseed oil.
롤러를 통해 상기 베이스 보드를 이송시키는 이송 단계와;
이송된 상기 베이스 보드를 다수개의 바늘로 펀칭하는 펀칭 단계와;
펀칭된 상기 베이스 보드를 압착 가열하여 코팅제를 함침시키는 함침 단계와;
상기 함침 단계를 거쳐 이동된 상기 베이스 보드를 절단하는 단계가 순차적으로 이루어지는 것을 특징으로 하는 친환경 천장재 제조방법.A manufacturing step of weaving a hemp yarn and a synthetic yarn to produce a base board;
a conveying step of conveying the base board through a roller;
a punching step of punching the transferred base board with a plurality of needles;
an impregnation step of impregnating a coating agent by pressing and heating the punched base board;
An eco-friendly ceiling material manufacturing method, characterized in that the steps of cutting the base board moved through the impregnation step are sequentially performed.
상기 함침 단계의 베이스 보드는 펀칭된 곳으로 인체에 유익한 향기나 음이온이 발생되는 물질과 정제셀락, 에틸아코올, 아세톤 및 린시드 오일을 포함하여 함침되는 것을 특징으로 하는 친환경 천장재 제조방법.According to claim 1,
The base board of the impregnation step is a punched place, and an eco-friendly ceiling material manufacturing method, characterized in that it is impregnated with a substance that generates a fragrance or anion beneficial to the human body, purified shellac, ethyl alcohol, acetone and linseed oil.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102484801B1 (en) * | 2022-08-19 | 2023-01-04 | 김미선 | Non-woven fabric manufacturing method for air purifiers with improved sterilization effect and biodegradability, harmless to the human body and environment-friendly |
| KR102484805B1 (en) * | 2022-08-19 | 2023-01-04 | 김미선 | Method of cleaning, maintaining, and repairing hygienic and harmless air purifier by sterilizing and replacing it with biodegradable filter |
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| KR20130083648A (en) | 2012-01-13 | 2013-07-23 | (주)밴엔지니어링 | Compressive type absorbation ceiling pannel having half-perforation and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130083648A (en) | 2012-01-13 | 2013-07-23 | (주)밴엔지니어링 | Compressive type absorbation ceiling pannel having half-perforation and manufacturing method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102484801B1 (en) * | 2022-08-19 | 2023-01-04 | 김미선 | Non-woven fabric manufacturing method for air purifiers with improved sterilization effect and biodegradability, harmless to the human body and environment-friendly |
| KR102484805B1 (en) * | 2022-08-19 | 2023-01-04 | 김미선 | Method of cleaning, maintaining, and repairing hygienic and harmless air purifier by sterilizing and replacing it with biodegradable filter |
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