KR20210058347A - High yield manufacturing method of vegetable fermented cheese - Google Patents

High yield manufacturing method of vegetable fermented cheese Download PDF

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KR20210058347A
KR20210058347A KR1020190145680A KR20190145680A KR20210058347A KR 20210058347 A KR20210058347 A KR 20210058347A KR 1020190145680 A KR1020190145680 A KR 1020190145680A KR 20190145680 A KR20190145680 A KR 20190145680A KR 20210058347 A KR20210058347 A KR 20210058347A
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fermented
mixture
soymilk
cheese
vegetable
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Korean (ko)
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주영철
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주영철
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40Pulse curds
    • A23L11/45Soy bean curds, e.g. tofu
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C19/00Cheese; Cheese preparations; Making thereof
    • A23C19/02Making cheese curd
    • A23C19/032Making cheese curd characterised by the use of specific microorganisms, or enzymes of microbial origin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes
    • A23C20/005Cheese substitutes mainly containing proteins from pulses or oilseeds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes
    • A23C20/02Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
    • A23C20/025Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/50Fermented pulses or legumes; Fermentation of pulses or legumes based on the addition of microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/16Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/20Ingredients acting on or related to the structure
    • A23V2200/218Coagulant
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/18Lipids
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/20Natural extracts
    • A23V2250/21Plant extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/24Heat, thermal treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/26Homogenisation

Abstract

Disclosed is a method for manufacturing a fermented vegetable cheese with high yield to provide cheese with good flavor. According to the present invention, the method comprises: a soymilk mixture preparation step of mixing 90 to 98 parts by weight of soybean soymilk, as a main ingredient, with 1 to 5 parts by weight of isolate soy protein and 1 to 5 parts by weight of vegetable oil to prepare a soymilk mixture; a homogenization step of homogenizing the soymilk mixture at 100 to 200 kg/cm^2 by using a homogenizer; a sterilizing and cooling step of sterilizing the homogenized soymilk mixture at 75 to 85°C for 10 to 30 minutes and cooling the same to 30 to 36°C; a fermented coagulate acquisition step of adding a coagulant containing any one of calcium lactate, magnesium chloride (MgCl_2), bittern, gluconodeltalactone, or a mixture thereof to the sterilized and cooled soymilk mixture and, at the same time, inoculating the soymilk mixture with lactic acid bacteria, and performing fermentation to acquire a fermented coagulate; a whey discharging step of discharging whey from the fermentation coagulate; and an additive mixing step of mixing additives including a stabilizer and salt for tissue stabilization of the fermentation coagulate.

Description

식물성 발효치즈의 고수율 제조방법{High yield manufacturing method of vegetable fermented cheese}High yield manufacturing method of vegetable fermented cheese

본 발명은 식물성 발효치즈의 제조방법에 관한 것이다. The present invention relates to a method for producing fermented vegetable cheese.

더 상세하게는 두유액에 대두분리단백 및 코코넛 오일을 첨가하여 고형분 함량을 높이고 이를 균질한 다음 살균 및 냉각하여 유산균과 2가양이온염류를 동시에 첨가하여 발효시킴으로써 커드가 쉽게 부스러지지 않아 커드 손실을 최소화한 식물성 발효치즈의 고수율 제조방법에 관한 것이다.More specifically, by adding soybean milk protein and coconut oil to increase the solid content, homogenize it, sterilize and cool it, and ferment it by simultaneously adding lactic acid bacteria and divalent cation salts to ferment, thereby minimizing curd loss as curd is not easily broken. It relates to a method for producing high yield of fermented vegetable cheese.

치즈(cheese)는 소, 염소, 물소, 양 등의 동물의 젖에 들어있는 단백질이 응고된 식료품으로써 상기에서 언급한 바와 같이 동물의 젖을 원료로 하여 만들기 때문에 동물성 식품에서 유래하는 콜레스테롤의 섭취와 비용의 증가 및 젖소 등의 가축 사육에 따르는 환경 등의 여러 제반 문제를 내포하고 있다.Cheese is a food product in which the protein in the milk of animals such as cows, goats, water buffalo, and sheep is coagulated, and as mentioned above, it is made from animal milk as a raw material, so the intake and cost of cholesterol derived from animal foods It contains various problems such as the increase in the number of animals and the environment associated with the breeding of livestock such as dairy cows.

현재의 치즈(Cheese)는 주로 우유의 단백질인 카제인(Casein)을 이용하여 커드(Curd)를 만드는 단계와, 커드로부터 훼이(Whey)를 제거하고 모양을 만드는 단계와, 가염과 세척과정을 거치는 단계와, 숙성시키는 단계에 의해 제조되고 있다.Currently, cheese is mainly used to make curd using casein, the protein of milk, to remove whey from the curd and shape it, and to go through salting and washing. Wow, it is produced by the step of aging.

치즈가 많은 사람들에게 사랑받는 이유는 맛뿐만 아니라 풍부한 영양에도 있다. 치즈는 약 10배 용량의 밀크(milk)가 농축된 것으로 단백질, 지방, 미네랄, 비타민 등 사람에게 필요한 영양소들이 소화 흡수되기 쉬운 형태로 풍부하게 녹아 있고 영양가가 높아 몸에도 좋다.The reason cheese is loved by many people is not only for its taste but also for its rich nutrition. Cheese is about 10 times the capacity of milk, and it is rich in nutrients necessary for humans such as protein, fat, minerals, and vitamins in a form that is easy to digest and absorb, and it is good for the body because of its high nutritional value.

치즈는 생산방법에 따라 차이가 있지만, 보통 치즈의 10 ~ 30%는 단백질이 차지한다. 경질치즈들은 단백질이 30%에 이르는데 이는 20% 정도인 육류를 능가하는 수준이다. 이 때문에 치즈는 성인에 비해 아미노산을 더 필요로 하는 성장기 어린이들의 영양 공급원으로서 유용하다.Cheese differs depending on the production method, but protein accounts for 10 to 30% of cheese. Hard cheeses have 30% protein, which is more than 20% meat. Because of this, cheese is useful as a nutrient source for growing children who need more amino acids than adults.

치즈는 또한 지방을 함유하고 있다. 체더, 고다 등 많은 경우에 고형분 중 지방함량이 45~55%에 이른다. 크림치즈 중에는 고형분 중 지방함량이 75%가 넘는 것도 있다. 이들 치즈들은 에너지가 필요한 사람들에게 좋은 지방공급원이 된다. 주로 탈지유로 만드는 프레시 치즈 등의 저지방 치즈들은 칼로리를 조절하려는 사람들에게 적합하다.Cheese also contains fat. In many cases, such as cheddar and gouda, the fat content of the solid content reaches 45-55%. Some cream cheeses contain more than 75% fat in solids. These cheeses are a good source of fat for those who need energy. Low-fat cheeses, such as fresh cheese, made primarily from skim milk, are suitable for those who want to control calories.

치즈는 칼슘의 뛰어난 원천이기도 하다. 거의 커드 형태인 코티지 치즈(cottage cheese: 젖산발효로 엉긴 커드를 가염해 둥글게 다져서 용기에 담아내는 프레시 치즈의 일종)는 풍부한 칼슘으로 골다공증의 예방에 좋은 식품이다.Cheese is also an excellent source of calcium. Cottage cheese, which is almost in the form of curd, is a kind of fresh cheese that is salted by lactic acid fermentation and chopped into a container, and is a good food for preventing osteoporosis due to its rich calcium.

치즈는 칼슘 외에도 철과 인 등의 다른 광물질도 많이 함유하고 있고, 비타민 A, 비타민 D와 비타민 E의 공급원으로서도 한 몫을 한다. 다만, 비타민 C는 대부분 훼이(whey)로 빠져나가 많지 않다. 완성된 치즈 속에는 당이 거의 없으므로 치즈는 또한 당분을 멀리해야 하는 사람이 즐길 수 있는 식품이다.In addition to calcium, cheese contains a lot of other minerals such as iron and phosphorus, and it plays a role as a source of vitamin A, vitamin D and vitamin E. However, most of vitamin C escapes as whey, and not much. Since there is little sugar in the finished cheese, cheese is also a food that anyone who needs to avoid sugar can enjoy.

종래의 치즈는 우유 또는 산양유를 원료로 하여 치즈를 만들기 때문에 동물성 식품을 기피하는 사람에게 적합하지 않은 문제점이 있으며, 또한 발효취에 대한 기호성 등으로 인하여 익숙하지 않은 노약자들은 좋아하지 않는 문제점이 있다. 따라서 식물성 원료로 치즈를 만들면 이를 극복할 수 있으며 환경적으로도 CO2의 발생이 현격히 감소함으로써 지구의 온난화를 억제할 수 있는 좋은 원천이 될 수 있다. Since conventional cheese is made from milk or goat's milk as a raw material, there is a problem that is not suitable for those who avoid animal foods, and there is a problem that unfamiliar elderly people do not like due to preference for fermented odor. Therefore, making cheese with vegetable raw materials can overcome this, and environmentally, it can be a good source to suppress global warming by remarkably reducing the generation of CO 2.

문헌 1 : 공개특허공보 제2019-0072316호Document 1: Unexamined Patent Publication No. 2019-0072316 문헌 2 : 등록특허공보 제1438516호Document 2: Registered Patent Publication No. 1438516

본 발명의 주 목적은 두유액에 대두분리단백 및 코코넛 오일을 첨가하여 고형분 함량을 높이고 이를 균질한 다음 살균 및 냉각하여 유산균과 2가양이온염류를 동시에 첨가하여 발효시킴으로써 커드가 쉽게 부스러지지 않아 커드 손실을 최소화한 식물성 발효치즈의 고수율 제조방법을 제공함에 있다.The main object of the present invention is to increase the solid content by adding soybean isolate protein and coconut oil to the soy milk, homogenize it, and then sterilize and cool it to add lactic acid bacteria and divalent cation salts at the same time to ferment. It is to provide a high-yield manufacturing method of vegetable fermented cheese that minimizes.

본 발명의 이루고자 하는 기술적 과제는 이상에서 언급한 기술적 과제로 제한되지 않으며, 언급되지 않은 또 다른 기술적 과제들은 아래의 기재로부터 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 명확하게 이해될 수 있을 것이다.The technical problem to be achieved of the present invention is not limited to the technical problems mentioned above, and other technical problems that are not mentioned can be clearly understood by those of ordinary skill in the technical field to which the present invention belongs from the following description. There will be.

상기 목적을 달성하기 위한 본 발명은, 콩 두유액 90~98중량부를 주재로 하여 대두분리단백 1~5중량부 및 식물성 오일 1~5중량부를 혼합하여 두유액 혼합물을 제조하는 두유액 혼합물 제조단계; 상기 두유액 혼합물을 균질기를 이용하여 100~200kg/cm2에서 균질하는 균질화 단계; 상기 균질화된 두유액 혼합물을 75~85℃에서 10~30분간 살균하고 30~36℃로 냉각하는 두유액 혼합물 살균 및 냉각단계; 상기 살균 및 냉각된 두유액 혼합물에 젖산칼슘, 염화마그네슘(MgCl2), 간수나 글루코노델타락톤 중 어느 하나 또는 이들이 혼합된 응고제를 첨가함과 동시에 유산균을 접종하여 배양하여 발효 응고물을 수득하는 발효 응고물 수득단계; 상기 발효 응고물로부터 유청을 배출하는 유청배출단계; 및 상기 발효 응고물의 조직 안정화를 위하여 안정제 및 소금을 포함한 첨가물을 혼합하는 첨가물 혼합단계;를 포함하는 식물성 발효치즈의 고수율 제조방법을 제공한다.The present invention for achieving the above object is a soybean emulsion mixture manufacturing step of mixing 1-5 parts by weight of soybean separated protein and 1-5 parts by weight of vegetable oil based on 90-98 parts by weight of soybean milk liquid ; Homogenization step of homogenizing the soymilk mixture at 100-200kg/cm 2 using a homogenizer; Sterilizing and cooling the homogenized soymilk mixture at 75~85℃ for 10~30 minutes and cooling to 30~36℃; To the sterilized and cooled soymilk mixture, calcium lactate, magnesium chloride (MgCl 2 ), bittern or glucono delta lactone, or a coagulant in which they are mixed are added, and at the same time, lactic acid bacteria are inoculated and cultured to obtain a fermented coagulum. Obtaining a fermented coagulum; Whey discharging step of discharging whey from the fermented coagulum; And an additive mixing step of mixing an additive including a stabilizer and salt to stabilize the tissue of the fermented coagulated product.

바람직하게, 상기 발효 응고물 수득단계와 유청배출단계 사이에, 발효 응고물 수득단계에서 수득된 발효 응고물(커드)를 절단하고 40~45℃까지 서서히 가온하는 절단 및 가온단계를 더 포함할 수 있다.Preferably, between the step of obtaining the fermented coagulum and the step of discharging the whey, the fermented coagulum (curd) obtained in the step of obtaining the fermented coagulum may be cut and further comprising a cutting and heating step of gradually warming to 40 to 45°C have.

바람직하게, 상기 식물성 오일은 코코넛 오일일 수 있다.Preferably, the vegetable oil may be coconut oil.

바람직하게, 상기 두유액 혼합물은 고형분이 12~16%일 수 있다.Preferably, the soymilk mixture may have a solid content of 12 to 16%.

본 발명에 따른 식물성 치즈 제조방법에 의하면, 두유액에 대두분리단백 및 코코넛 오일을 첨가하여 고형분을 높여 발효하고 응고시킴으로써 균질하고 단단하면서도 쉽게 부스러지지 않는 탄력적인 커드를 얻을 수 있다.According to the method for producing vegetable cheese according to the present invention, by adding soybean isolate protein and coconut oil to soymilk to increase solid content, fermentation and coagulation, it is possible to obtain a homogeneous, hard and elastic curd that is not easily broken.

또한, 본 발명은 젖산칼슘, 염화마그네슘(MgCl2) 간수나 글루코노델타락톤 중 어느 하나 또는 이들의 혼합물로 이루어진 응고제를 적용함으로써 응고가 빠르고, 단단한 커드를 얻을 수 있다. 따라서, 조직감에 탄력이 있고 흐물거리지도 않아서 적절한 치즈조직을 얻을 수 있다.In addition, in the present invention, by applying a coagulant composed of calcium lactate, magnesium chloride (MgCl 2 ) bittern, glucono delta lactone, or a mixture thereof, coagulation is fast and a hard curd can be obtained. Therefore, the texture is resilient and not soft, so that an appropriate cheese structure can be obtained.

또한, 본 발명은 단백질, 지방 및 탄수화물이 균형을 이루어 고른 영양소를 가지고 있으며, 풍미가 좋은 치즈를 제공하게 된다.In addition, in the present invention, proteins, fats, and carbohydrates are balanced to have even nutrients, and a cheese with good flavor is provided.

다만, 본 발명의 효과들은 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 또 다른 효과들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.However, the effects of the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those skilled in the art from the following description.

도 1은 본 발명에 따른 식물성 발효치즈의 고수율 제조방법을 설명하기 위한 순서도1 is a flow chart for explaining a high-yield manufacturing method of vegetable fermented cheese according to the present invention

본 명세서에 기재된 실시예와 도면에 도시된 구성은 개시된 발명의 바람직한 일 예에 불과할 뿐이며, 본 출원의 출원시점에 있어서 본 명세서의 실시예와 도면을 대체할 수 있는 다양한 변형 예들이 있을 수 있다.The embodiments described in the present specification and the configurations shown in the drawings are only preferred examples of the disclosed invention, and there may be various modified examples that can replace the embodiments and drawings of the present specification at the time of filing of the present application.

또한, 본 명세서의 각 도면에서 제시된 동일한 참조번호 또는 부호는 실질적으로 동일한 기능을 수행하는 부품 또는 구성요소를 나타낸다.In addition, the same reference numerals or reference numerals shown in each drawing of the present specification indicate parts or components that perform substantially the same function.

또한, 본 명세서에서 사용한 용어는 실시예를 설명하기 위해 사용된 것으로, 개시된 발명을 제한 및 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는다.In addition, terms used in the present specification are used to describe the embodiments, and are not intended to limit or limit the disclosed invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In the present specification, terms such as "comprise" or "have" are intended to designate the presence of features, numbers, steps, actions, components, parts, or combinations thereof described in the specification, but one or more other features. It does not preclude the presence or addition of elements, numbers, steps, actions, components, parts, or combinations thereof.

또한, 본 명세서에서 사용한 "제1", "제2" 등과 같이 서수를 포함하는 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되지는 않으며, 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다. In addition, terms including ordinal numbers such as "first" and "second" used in the present specification may be used to describe various elements, but the elements are not limited by the terms, and the terms are It is used only for the purpose of distinguishing one component from other components. For example, without departing from the scope of the present invention, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element.

한편, 하기의 설명에서 사용된 용어 "전방", "후방", "상부", "하부", "전단" 및 "하단"등은 도면을 기준으로 정의한 것이며, 이 용어에 의하여 각 구성요소의 형상 및 위치가 제한되는 것은 아니다.Meanwhile, the terms "front", "rear", "upper", "lower", "front" and "lower" used in the following description are defined based on the drawings, and the shape of each component according to this term And the location is not limited.

이하, 도 1을 참조하여 본 발명의 실시예를 설명한다.Hereinafter, an embodiment of the present invention will be described with reference to FIG. 1.

본 발명에 따른 식물성 발효치즈의 고수율 제법은 두유액에 대두분리단백 및 코코넛 오일을 첨가하여 고형분 함량을 높이고 이를 균질한 다음 살균 및 냉각하여 유산균과 2가양이온 염류를 동시에 첨가하여 발효시킴으로써 커드가 쉽게 부스러지지 않아 커드 손실을 최소화 한 것이다.In the high-yield manufacturing method of vegetable fermented cheese according to the present invention, the solid content is increased by adding soybean isolate protein and coconut oil to the soy milk, homogenized, and then sterilized and cooled to add lactic acid bacteria and divalent cation salts at the same time to ferment. It does not break easily, minimizing curd loss.

도 1은 본 발명에 따른 식물성 발효치즈의 고수율 제법을 설명하기 위한 순서도이다. 이하, 본 발명에 따른 식물성 치즈의 제조방법을 각 단계별로 상세히 설명한다.1 is a flow chart for explaining the high-yield manufacturing method of vegetable fermented cheese according to the present invention. Hereinafter, a method for producing vegetable cheese according to the present invention will be described in detail for each step.

1 단계 : 두유액 혼합물 제조단계(S100)Step 1: Soymilk mixture manufacturing step (S100)

1 단계는 콩 두유액에 고른 영양소 보충을 위해 단백질과 지방 성분을 혼합하는 단계로, 콩 두유액 90~98 중량부를 주재(主材)로 하여 대두분리단백 1~5 중량부와 식물성 오일 1~5 중량부를 혼합하여 두유액 혼합물을 제조한다.Step 1 is a step of mixing protein and fat components to replenish the selected nutrients in soybean milk liquid. 90-98 parts by weight of soybean milk liquid is used as the main ingredient, 1 to 5 parts by weight of soy protein isolate and 1 to 1 vegetable oil. Mixing 5 parts by weight to prepare a soymilk mixture.

여기서, 두유액 혼합물은 상기 성분을 혼합하여 후에 살균하고 발효과정을 거치게 되는데 단백질만 발효하는 경우 맛의 조화롭지 않아서 기호도가 낮아질 수 있다. Here, the soymilk mixture is sterilized after mixing the above components, and then undergoes a fermentation process. When only protein is fermented, taste may not be harmonized, and thus the taste may be lowered.

특히, 상기 두유액 혼합물은 두유액에 대두분리단백 및 코코넛 오일을 첨가하여 고형분 함량을 높이고 이를 균질한 다음 살균 및 냉각하여 유산균과 2가양이온 염류를 동시에 첨가하여 발효시킨 것으로, 이를 이용하여 치즈를 제조할 경우 풍부한 맛이 나고 조직감도 딱딱하거나 흐물거림 없이 적당한 탄성을 유지하게 된다.In particular, the soymilk mixture is fermented by simultaneously adding lactic acid bacteria and divalent cation salts by adding soybean isolate protein and coconut oil to increase the solid content, homogenizing it, and then sterilizing and cooling it. When manufactured, it has a rich taste and maintains adequate elasticity without being hard or fuzzy in texture.

한편, 상기 식물성 오일은 코코넛 오일로 특정할 수 있다. 상기 코코넛 오일은 식물성 치즈의 조직과 맛에 관여된다. 코코넛 오일은 실내에서 응고되고 버터같은 질감을 가지고 있어서 치즈의 식감 향상에 도움을 준다.Meanwhile, the vegetable oil may be specified as coconut oil. The coconut oil is involved in the texture and taste of vegetable cheese. Coconut oil coagulates indoors and has a buttery texture that helps improve the texture of the cheese.

여기서, 두유액 혼합물은 그 농도에 따라 생산량이 달라진다. 즉, 아래의 [도 1]와 같이 두유액 혼합물의 농도가 높아지면 높아질수록 응고물(curd)의 수율은 상승하게 된다. Here, the production amount of the soymilk mixture varies depending on its concentration. That is, as the concentration of the soymilk mixture increases as shown in [Fig. 1] below, the yield of the curd increases.

두유 혼합물의 농도(%)Concentration of soy milk mixture (%) 배합(%)combination(%) 응고물(curd)
수율(%)
Curd
yield(%)
생산량 비교Comparison of production
1010 두유액100Soymilk 100 11.811.8 100100 1111 두유액 99 + 대두분리단백 0.5 + 코코넛 오일 0.5Soybean emulsion 99 + Soy protein isolate 0.5 + Coconut oil 0.5 12.012.0 110110 1212 두유액 98 + 대두분리단백 1 + 코코넛 오일 1Soy Milk 98 + Soy Protein 1 + Coconut Oil 1 14.414.4 122122 1313 두유액 97 + 대두분리단백 1.5 + 코코넛 오일 1.5Soymilk 97 + Soy Protein 1.5 + Coconut Oil 1.5 15.915.9 135135 1414 두유액 96 + 대두분리단백 2 + 코코넛 오일 2Soymilk 96 + Soy Protein 2 + Coconut Oil 2 17.117.1 145145

2 단계 : 균질화 단계(S200)Step 2: Homogenization step (S200)

2 단계는 상기 두유액 혼합물을 균질기를 이용하여 100~200kg/cm2에서 균질하는 균질화 단계로서, 상기 균질화 작업은 두유액 혼합물을 균질기로 60~70℃에서 100~200㎏/㎠의 압력으로 처리하는 공정이다.Step 2 is a homogenization step in which the soymilk mixture is homogenized at 100-200kg/cm 2 using a homogenizer, and the homogenization is performed by treating the soymilk mixture with a homogenizer at a pressure of 100-200kg/cm2 at 60-70℃. It is a process to do.

3 단계 : 살균 및 냉각단계(S300)Step 3: Sterilization and cooling step (S300)

3 단계는 상기 균질화 된 두유액 혼합물을 고온 살균하고, 냉각하는 단계로서, 살균 조건은 예컨대, 75~85℃에서 10~30분간 살균하는 단계이다.Step 3 is a step of sterilizing and cooling the homogenized soymilk mixture at high temperature, and the sterilization conditions are, for example, a step of sterilizing at 75 to 85°C for 10 to 30 minutes.

4 단계 : 발효 응고물 수득단계(S400)Step 4: fermentation coagulation obtaining step (S400)

4 단계는 상기 살균 및 냉각된 두유액 혼합물에 젖산칼슘, 염화마그네슘(MgCl2)이나 간수, 글루코노델타락톤 중 어느 하나 또는 이들이 혼합된 응고제와 유산균을 동시에 첨가하고 발효하는 단계이다.Step 4 is a step of simultaneously adding calcium lactate, magnesium chloride (MgCl 2 ), bittern, glucono delta lactone, or a coagulant and lactic acid bacteria in which they are mixed to the sterilized and cooled soymilk mixture and fermenting.

여기서, 응고제는 두유액 혼합물을 응고시키는 것이 주요 역할이지만, 칼슘과 마그네슘을 강화하는 영양적인 측면도 고려한 것으로 치즈의 영양적 품질 향상에 기여한다.Here, the coagulant plays a major role in coagulating the soy milk mixture, but it also considers the nutritional aspect of strengthening calcium and magnesium, contributing to the improvement of the nutritional quality of cheese.

상기에서는 응고제로 젖산칼슘, 염화마그네슘(MgCl2)나 간수, 글루코노델타락톤 만을 언급하였으나, 이외에도 염화칼슘(CaCl2), 황산칼슘(CaSO4) 중에서 선택된 어느 하나 이상을 단독 또는 병용 사용할 수도 있다.In the above, only calcium lactate, magnesium chloride (MgCl 2 ), bittern, and gluconodeltalactone were mentioned as coagulants, but in addition, any one or more selected from calcium chloride (CaCl 2 ) and calcium sulfate (CaSO 4 ) may be used alone or in combination.

상기에서 적용되는 유산균은 대한민국 식품의약품안전처가 식품용 유산균 원재료로 인정하고 있는 락토바실루스, 락토코커스, 스트렙토코커스 및 류코노스톡, 비피도박테리움 등 5가지 속에 포함되는 유산균으로서 락토바실루스 속에는 아시도필루스, 카세이, 가쎄리, 불가리쿠스, 헬베티쿠스, 퍼멘텀, 파라카세이, 플란타럼, 루테리, 람노서스, 살리바리우스 등의 11종이 포함되고, 락토코커스 속에는 락티스, 크레모리스, 다이아세틸락티스 3종이 포함되고, 스트렙토코커스 속에는 써모필루스 1종이 포함되고, 류코노스톡 속에는 메센테로이데스 1종이 포함되고, 비피도박테리움 속에는 비피덤, 브레베, 롱검, 락티스, 인판티스 등의 5종이 포함될 수 있다. The lactic acid bacteria applied in the above are lactic acid bacteria contained in five genera, including Lactobacillus, Lactococcus, Streptococcus and Leukonostock, and Bifidobacterium, which are recognized as raw materials for food by the Ministry of Food and Drug Safety of the Republic of Korea. 11 species are included, including Ruth, Casey, Gaseri, Bulgaricus, Helveticus, Fermentum, Paracasei, Plantarum, Lutheri, Rhamnosus, and Salivarius. Three kinds of teeth are included, one kind of thermophilus is included in the genus Streptococcus, one kind of mecenteroides is included in the leukonostock, and five kinds of bifidum, brevet, long gum, lactis, and Infantis are included in the genus Bifidobacterium. Paper can be included.

5 단계 : 발효 응고물 절단 및 가온단계(S500)Step 5: fermentation coagulation cutting and heating step (S500)

5 단계는 상기에서 수득된 발효 응고물(curd)을 절단하고 40~45℃까지 서서히 가온하는 단계로서, 40 ~ 60분 내외에 걸쳐 가온을 수행할 수 있다.Step 5 is a step of cutting the obtained fermented coagulum (curd) and gradually warming it to 40 to 45° C., and heating may be performed over about 40 to 60 minutes.

발효된 응고물은 절단하기 전에 커드의 상태를 검사하여 절단해도 으스러지지 않을 정도의 조직이 형성되었는지 파악한다. 동시에 pH를 재어 4.8~5.2 정도로 산진전이 되었는지 검사한다. The fermented coagulum is inspected before cutting to determine whether it has formed a tissue that will not crumble when cut. At the same time, measure the pH and check whether acid progression is achieved at around 4.8~5.2.

6 단계 : 유청배출단계(S600)Step 6: whey discharge step (S600)

가온된 발효 응고물로부터 나오는 유청을 배출하는 단계로서, 커드만을 회수하기 위한 공정이다. 이때 응고물은 절단된 깍두기 모양을 가지며 두부와 달리 시큼한 발효취를 가지고 있다. 유청배출이 완료되면 응고물(curd)를 회수하여 무게를 달아 수율을 계산한다. 두유액만으로 제조하였을 때에 비해 대두분리단백과 코코넛오일, 그리고 젖산칼슘을 유산균과 동시에 첨가하여 제조하였을 때 응고물의 수율이 40%나 향상되었다(아래의 표 2를 참고하면 수율을 비교할 수 있다).As a step of discharging whey from the heated fermented coagulum, this is a process for recovering only the curd. At this time, the coagulated material has the shape of cut kkakdugi and, unlike tofu, has a sour fermentation odor. When the whey discharge is complete, the curd is recovered and weighed to calculate the yield. When prepared by simultaneously adding soybean isolate protein, coconut oil, and calcium lactate together with lactic acid bacteria, the yield of the coagulated product was improved by 40% compared to when prepared only with soy milk (see Table 2 below, the yield can be compared).

혼합물 조성Mixture composition 응고물(curd)
수율
Curd
yield
생산량output
두유액으로 커드 제조Making curd with soy milk 11.8%11.8% 100100 두유액+대두분리단백1.5 + 코코넛 오일1.5Soymilk + Soybean Protein 1.5 + Coconut Oil 1.5 15.9%15.9% 135135 두유액 + 대두분리단백1.5 + 코코넛 오일1.5 + 젖산칼슘0.5Soymilk + Soybean Protein 1.5 + Coconut Oil 1.5 + Calcium Lactate 0.5 16.5%16.5% 140140

7 단계 : 첨가물 혼합단계(S700)Step 7: Additive mixing step (S700)

7 단계는 발효 응고물의 조직 안정화를 위하여 안정제 및 소금(정제염)을 포함하는 첨가물을 혼합하는 단계이다. 응고물과 안정제, 소금이 혼합되면 이를 용기에 담아 포장한다. Step 7 is a step of mixing an additive including a stabilizer and salt (purified salt) to stabilize the structure of the fermented coagulum. When the coagulum, stabilizer, and salt are mixed, put it in a container and package it.

Claims (4)

콩 두유액 90~98중량부를 주재로 하여 대두분리단백 1~5중량부 및 식물성 오일 1~5중량부를 혼합하여 두유액 혼합물을 제조하는 두유액 혼합물 제조단계;
상기 두유액 혼합물을 균질기를 이용하여 100~200kg/cm2에서 균질하는 균질화 단계;
상기 균질화된 두유액 혼합물을 75~85℃에서 10~30분간 살균하고 30~36℃로 냉각하는 두유액 혼합물 살균 및 냉각단계;
상기 살균 및 냉각된 두유액 혼합물에 젖산칼슘, 염화마그네슘(MgCl2), 간수나 글루코노델타락톤 중 어느 하나 또는 이들이 혼합된 응고제를 첨가함과 동시에 유산균을 접종하여 배양하여 발효 응고물을 수득하는 발효 응고물 수득단계;
상기 발효 응고물로부터 유청을 배출하는 유청배출단계; 및
상기 발효 응고물의 조직 안정화를 위하여 안정제 및 소금을 포함한 첨가물을 혼합하는 첨가물 혼합단계;를 포함하는 식물성 발효치즈의 고수율 제조방법
Soybean milk mixture preparation step of preparing a soybean milk mixture by mixing 1 to 5 parts by weight of soybean isolate protein and 1 to 5 parts by weight of vegetable oil based on 90 to 98 parts by weight of soybean milk;
Homogenization step of homogenizing the soymilk mixture at 100-200kg/cm 2 using a homogenizer;
Sterilizing and cooling the homogenized soymilk mixture at 75~85℃ for 10~30 minutes and cooling to 30~36℃;
To the sterilized and cooled soymilk mixture, calcium lactate, magnesium chloride (MgCl 2 ), bittern or glucono delta lactone, or a coagulant in which they are mixed are added, and at the same time, lactic acid bacteria are inoculated and cultured to obtain a fermented coagulum. Obtaining a fermented coagulum;
Whey discharging step of discharging whey from the fermented coagulum; And
An additive mixing step of mixing an additive including a stabilizer and salt to stabilize the structure of the fermented coagulum; a high-yield manufacturing method of vegetable fermented cheese comprising
청구항 1에 있어서,
상기 발효 응고물 수득단계와 유청배출단계 사이에, 발효 응고물 수득단계에서 수득된 발효 응고물(커드)를 절단하고 40~45℃까지 서서히 가온하는 절단 및 가온단계를 더 포함하는 것을 특징으로 하는 식물성 발효치즈의 고수율 제조방법.
The method according to claim 1,
Between the step of obtaining the fermented coagulum and the step of discharging the whey, further comprising a cutting and heating step of cutting the fermented coagulum (curd) obtained in the step of obtaining fermented coagulation and gradually warming to 40-45°C. High-yield manufacturing method of vegetable fermented cheese.
청구항 1에 있어서,
상기 식물성 오일은 코코넛 오일인 것을 특징으로 하는 식물성 발효치즈의 고수율 제조방법.
The method according to claim 1,
The vegetable oil is a high-yield manufacturing method of vegetable fermented cheese, characterized in that the coconut oil.
청구항 1에 있어서,
상기 두유액 혼합물은 고형분이 12~16%인 것을 특징으로 하는 식물성 발효치즈의 고수율 제조방법.
The method according to claim 1,
The soymilk mixture is a method for producing a high yield of vegetable fermented cheese, characterized in that the solid content is 12 to 16%.
KR1020190145680A 2019-11-14 2019-11-14 High yield manufacturing method of vegetable fermented cheese KR20210058347A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101438516B1 (en) 2013-04-19 2014-09-12 (주) 장안유업 Menufacturing method of cheese for laver rice
KR20190072316A (en) 2017-12-15 2019-06-25 주식회사 정.식품 Method for production for healthy vegetable cheese with soybean

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101438516B1 (en) 2013-04-19 2014-09-12 (주) 장안유업 Menufacturing method of cheese for laver rice
KR20190072316A (en) 2017-12-15 2019-06-25 주식회사 정.식품 Method for production for healthy vegetable cheese with soybean

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