KR20210035010A - Apparatus for manufacturing walnut confectionery and walnut confectionery manufactured by the same - Google Patents

Abstract

An embodiment of the present invention discloses a walnut confectionery manufacturing apparatus capable of manufacturing walnut confectionery in a narrow space even when the upper molding frame is opened by forming infinite rectangular orbit horizontally and vertically. Another embodiment of the present invention discloses a walnut confectionery manufactured by the above-described walnut confectionery manufacturing apparatus. The walnut confectionery manufacturing apparatus disclosed in the present invention includes a supply unit having a dough supply unit and a sediment supply unit for supplying dough and sediment to a forming mold, two pairs of sprocket wheels arranged in a square shape at the four corners of the upper, lower, left, and right on the front and rear of the frame, two pairs of chains engaged with the sprockets of the two pairs of sprocket wheels to form horizontal and vertical quadrangular caterpillars, a forming frame having a lower forming frame and an upper forming frame provided at regular intervals in the two pairs of chains, a first proximity sensor and a first detection rod for detecting that the molding frame reaches a predetermined position so as to stop the molding frame and heating parts formed on the left and right and lower surfaces of the frame adjacent to the two pairs of chains, and a second proximity sensor and a second sensing rod for detecting that the molding frame reaches a predetermined position so as to open and close the upper molding frame with an open bar and a closing bar.

Description

A walnut confectionery manufacturing device with improved space efficiency and walnut confectionery manufactured thereby {APPARATUS FOR MANUFACTURING WALNUT CONFECTIONERY AND WALNUT CONFECTIONERY MANUFACTURED BY THE SAME}

The present invention relates to a walnut confectionery manufacturing apparatus, and more particularly, to a walnut confectionery manufacturing apparatus that maximizes space efficiency so as to manufacture walnut confectionery even in a narrow place, and a walnut confectionery manufactured thereby.

Walnut confectionery is a broad category, and belongs to the covered bread, which is made into lumps by covering the sediment with a dough and baking it by heating. It is similar to the well-known taiyaki bread and sweet bread.

The baking machine for walnut confectionery of the registered utility model No. 20-0225918, the opening lever 50 and the flipping lever 50", 50"' protruding from the top interfere with the operator, and according to the method of hanging the molding frame in front, It may cause a load on the force to move the force and cause damage to the drive motor that generates the force or the assembly of the transmission means that transmits the force, and is installed so that each mold can rotate freely, which allows the mold to rotate in any direction. As it can be rotated, there is a problem that the heating of the walnut cake is not made uniformly.

In the walnut confectionery heating device of Registration Utility Model No. 20-0446377, the mold 100 filled with flour dough liquid and heavy metal is moved horizontally in a horizontal caterpillar method, and the heater is installed only on the top of the walnut confectionery heating device. It is hot and the heating efficiency is very low, and there are problems such as requiring a large installation space.

As shown in Fig. 1, the walnut confectionery molding frame transfer device of Registration Patent No. 10-1148761 heats the molding die filled with kneading liquid and heavy metal while vertically moving in a manner of ascending and descending in a sealed heating chamber. Although it adopts a configuration to bake walnut confectionery, in this configuration, a means for supplying dough and sediment to be filled in the molding mold supplied to the heating chamber must be provided in a separate space, and the mold is deviated from the track when the mold moves vertically up and down. A problem occurred, and the left and right heating chambers were overheated, resulting in a problem that the operator could not work.

In addition, the conventional walnut confectionery manufacturing apparatus has a structure in which the upper molding frame is opened vertically (90°) because the dough is inflated by putting yeast in the dough. In the walnut confectionery manufacturing apparatus using rice flour dough, the rice flour dough uses yeast. Since it is not inflated even if it is put in, the upper mold is opened horizontally (180°), so that the rice flour dough must be put in both the lower and upper molds, so there is a problem that it requires twice the space than the walnut confectionery manufacturing apparatus using flour dough.

Registered Utility Model Publication No. 20-0225918 (announcement date: 2001. 06. 01.) Registered Utility Model Publication No. 20-0446377 (announcement date: 2009.10.22.) Registered Patent Publication No. 10-1148761 (announcement date: 2012. 05. 21.)

The present invention was conceived to improve the problems of the prior art described above, and in the case of manufacturing walnut confectionery using dough such as rice flour that is not inflated by yeast, a narrow space even though the upper molding frame is opened horizontally. Its purpose is to provide a device capable of manufacturing walnut confectionery.

An embodiment of the present invention discloses a walnut confectionery manufacturing apparatus capable of manufacturing a walnut confectionery even in a narrow space by forming a rectangular caterpillar horizontally and vertically in a chain on which a molding frame is fixed.

The disclosed walnut confectionery manufacturing apparatus includes a supply unit having a dough supply unit and a sediment supply unit for supplying dough and sediment to a molding mold, and two pairs of sprocket wheels arranged in a square shape at the upper, lower, left, and right four corners of the front and rear of the frame, A forming frame having two pairs of chains meshing with the sprockets of the two pairs of sprocket wheels to create a horizontal and vertical caterpillar, and an upper molding frame and a lower molding frame provided spaced apart from the two pairs of chains at regular intervals, Heating parts formed on the left and right sides and lower surfaces of the frame in proximity to the two pairs of chains, and a first proximity sensor and a first sensing rod for sensing that the molding mold reaches a predetermined position so as to stop the molding mold, And a second proximity sensor and a second sensing rod for sensing that the molding mold reaches a predetermined position so that the upper molding mold can be opened and closed with an opening bar and a closing bar.

The walnut confectionery manufacturing apparatus may be provided at a lower portion of a chain in which a catch pan for storing sediment or dough falling out of the mold is horizontally moved from the top.

The heating portions on the lower surface of the frame may be formed in two rows close to the upper and lower portions of the molding mold.

The mold can be fixed with bolts on both sides of the two pairs of chains.

Apart from the motors that drive the supply unit, the opening bar and the closing bar, the molding frame may be driven by a clutch motor.

The upper molding frame has a structure that opens horizontally (180°).

According to an embodiment of the present invention, there is an advantage in that the chain on which the molding frame is fixed forms a rectangular caterpillar horizontally and vertically so that walnut confectionery can be manufactured even in a narrow space.

In addition, according to an embodiment of the present invention, since the upper mold can be opened horizontally, there is an advantage in that it is possible to manufacture a walnut confectionery in a narrow space even for dough that is not swollen with yeast, such as rice.

In addition, according to an embodiment of the present invention, there is an advantage that a supply unit for supplying dough and sediment is installed in a horizontal and vertical rectangular caterpillar track.

In addition, according to an embodiment of the present invention, a clutch motor is adopted as a motor for moving and stopping the mold, and the clutch motor is provided separately from the dough supply unit, the sediment supply unit, and the upper mold opening bar operation motor to prevent overload. And even when a part of the manufacturing device malfunctions, there is an advantage that other parts are not affected.

In addition, according to an embodiment of the present invention, there is an advantage that the operator can work comfortably because the heating unit for heating the dough and sediment is not in the upper portion of the manufacturing apparatus.

In addition, according to the embodiment of the present invention, there is an advantage that the walnut confectionery is evenly heated because the heating unit for heating the dough and sediment is heated from the lower portion of the manufacturing apparatus to the upper and lower portions of the mold.

In addition, according to an embodiment of the present invention, there is an advantage of installing a catch pan instead of a heating unit on the upper portion of the manufacturing apparatus to contain sediment or dough residue.

1 is a conventional walnut confectionery manufacturing apparatus
2 is a walnut confectionery manufacturing apparatus according to an embodiment of the present invention
3 is a detailed block diagram of the horizontal and vertical rectangular caterpillar shown in FIG. 2
4 is a view showing a proximity sensor and a sensing unit according to an embodiment of the present invention
Figure 5 is a perspective view along the direction A and B of Figure 4
A detailed block diagram of the dough supply unit and the catch pan shown in FIG. 2
6 is a view showing a horizontally open state of the upper molding frame according to an embodiment of the present invention
7 is a plan view from above of the walnut confectionery manufacturing apparatus of FIG. 2

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, this is for explaining in detail enough that a person of ordinary skill in the art can easily carry out the invention, and this does not mean that the technical spirit and scope of the present invention are limited.

A walnut confectionery manufacturing apparatus according to an embodiment of the present invention, as shown in Figs. 2, 4, and 7, a dough supply unit 22a for supplying them from hoppers 21a and 21b respectively storing dough and sediments. ) And a supply unit having a sediment supply unit 22b, and two pairs of sprocket wheels 32a, 32b, 32c, 32d and 32a', 32b' arranged in a square shape at the four corners of the upper, lower, left, and right at the front and rear of the frame, 32c', 32d'), and two pairs of chains (33, 33') meshing with the sprockets of the two pairs of sprocket wheels to create a horizontal and vertical rectangular caterpillar, and the two pairs of chains (33, 33'). Molding molds 40 provided spaced apart at regular intervals, heating portions 60 formed on the left and right sides and lower surfaces of the frame 31 in proximity to the two pairs of chains, and the molds 40 are stopped. The first proximity sensor (71a) and the first detection rod (71b) to detect that the mold reaches a certain position, and the upper mold (41) of the mold to be opened with an opening bar (81). It includes a second proximity sensor (72a) and a second detection rod (72b) for detecting that the mold 40 reaches a certain position.

The dough supply unit 22a and the sediment supply unit 22b constituting the supply unit may be composed of nozzles. The dough supply unit 22a and the sediment supply unit 22b are arranged back and forth in two rows, and when the molding mold 33 moves in the direction of the chain 33, the first meeting is the dough supply unit 22a row, followed by sediment The supply units 22b are arranged in a row. The dough feeding section and the sediment feeding section are each composed of 3 rows, but can be changed according to requirements such as 2 or 4 rows.

2 and 7, two pairs of sprocket wheels 32a, 32b, 32c, 32d and 32a', 32b', 32c', which are arranged in a quadrangular shape at four upper, lower, left, and right corners of the front and rear frames. 32d'), two pairs of chains 33, 33' engaged with the sprocket form a horizontal and vertical quadrangular caterpillar.

The two pairs of chains 33 and 33 ′ are spaced apart at regular intervals and fixed with bolts 45 and the like. The mold 40 includes an upper mold 41 and a lower mold 42. The lower and upper molds are provided with grooves 43 to store dough and sediment.

A heating unit 60 is installed on the left and right sides and lower surfaces of the frame in proximity to the two pairs of chains 33 and 33 ′ moving in the horizontal and vertical rectangular caterpillar track, and the heating unit is electrically heated pipe heating. This is preferred, but is not limited thereto.

The heating unit 60 installed on the lower surface of the frame is formed in two rows 61c and 61d close to the upper and lower portions of the molding mold 40.

As shown in FIG. 6, a dough supply part 22a and a sediment supply part 22b are provided at the upper part of the chains 33 and 33 ′ that move horizontally in the upper part of the caterpillar, and the dough or sediment mold 40 is provided at the lower part. ) It is provided with a catch pan 50 that can hold the dregs falling outside.

4 and 5, the first proximity sensor 71a and the six first detection rods 71b are arranged to face each other (direction A), and the first proximity sensor is the front housing 31 ) It is installed inside the upper left side, and the six first detection rods 71b are installed in a circular shape outside the front left upper sprocket wheel 32a.

Whenever the first proximity sensor 71b detects the six first sensing rods 71b arranged at regular intervals in a circle on the sprocket wheel 32a, the chains 33 and 33' stop.

4, 5, and 7, similar to the first proximity sensor and the first sensing rod, the second proximity sensor 72a and the three second sensing rods 72b face each other (direction B). However, the second proximity sensor 72a is installed inside the upper left side of the rear housing 31, and the three second sensing rods 72b are installed in a circular shape outside the upper left side sprocket wheel 32a'.

Whenever the second proximity sensor 72a detects each of the three second sensing rods 72b, the right opening bar 81 rises vertically in the chain traveling direction, and the upper mold 41 in the closed state on the right side. ) Open, and the closing bar 82 on the left closes the upper mold 41 in the open state on the left, which descends vertically at the end of the horizontal progression direction of the chain.

When explaining the entire operation of the first and second proximity sensors and the sensing rod, the first sensing rod 71b is installed to be twice as large as the second sensing rod 72b, so that the first proximity sensor 71a and the second proximity When the sensor 71a detects the first first sensing rod 71b and the second sensing rod 72b at the same time, the chain stops and the opening bar 81 and the closing bar 82 operate at the same time and move from the bottom right to the top. The upper molding frame at the upper right of the raised upper part is opened, and the upper molding frame at the upper left end, which has been supplied with dough and sediment, is closed.

When the chain operates again and the first proximity sensor (71a) detects the second first detection rod (71b), the chain stops again, and the dough supply unit in the front row and the sediment supply unit at the rear supply the dough and sediment to the lower molding machine at the same time. However, since the second proximity sensor cannot detect the second sensing rod (there are three second sensing rods), the opening bar 81 and the closing bar 82 do not operate.

When the chain moves again and the first proximity sensor and the second proximity sensor detect the first and second detection bars at the same time, the chain stops and the opening bar 81 and the closing bar 82 operate at the same time, The upper molding mold at the upper right end raised to the top is opened, and the upper molding mold at the upper left end supplied with dough and sediment is closed repeatedly.

In the present invention, the mold 40 fixed to the chain 33 is driven by a clutch motor (not shown), and the clutch motor is an opening bar 81 for opening and closing the dough and sediment supply unit or the upper mold. ) And a motor that drives the closing bar 82 is provided separately.

The present invention having a clutch motor that drives or stops a separately provided molding frame, in the conventional walnut confectionery manufacturing apparatus, all components are driven by a single motor, so that when a widow is caught or a malfunction occurs at any one part of the operation, It can solve the problem of stopping the manufacturing equipment itself or throwing away all the walnut snacks in one cycle.

As shown in Fig. 6, the molding mold 40 has a structure in which the upper molding mold 41 is opened horizontally (180°) by the operation of the opening bar 81.

If the dough is flour, when yeast is mixed, if only 70% of the flour dough is filled in the groove inside the mold, it swells due to heating, and the finished walnut confection fills the mold groove. However, in the case of rice flour dough, even if yeast is mixed, it is heated by heating. Because it does not swell, the finished walnut confectionery could fill the mold grooves only when the rice flour dough was filled up to 90% of the mold grooves.

In this way, in order to fill the rice flour dough up to 90% of the groove of the mold, the upper mold 41 is opened horizontally (180°) to store the rice flour dough in the groove 43 of the upper mold 41. In order to open the upper molding frame horizontally, the walnut confectionery manufacturing apparatus of was required twice as large as when the space was opened vertically (90°). However, the walnut confectionery manufacturing apparatus according to the embodiment of the present invention adopts a horizontal and vertical caterpillar and removes the heating part at the top, so that the upper mold is horizontally (180°) even with the same or smaller size as the conventional walnut confectionery manufacturing apparatus. Can be opened with.

The present invention is not limited to rice flour dough, but may be equally applied to Taiyaki bread, sweet bread bread, etc., which belong to covered breads manufactured in a dough form such as rice flour or flour.

In the above, the present invention has been described with reference to an embodiment shown in the drawings, but those of ordinary skill in the art will understand that various modifications and other equivalent embodiments are possible therefrom.

22a: dough supply unit 22b: sediment supply unit
31: housing 32, 32': sprocket wheel
33, 33': chain 40: forming frame
41: upper molding frame 42: lower molding frame
50: catch pan 60: heating part
71a: first proximity sensor 71b: first sensing rod
72a: second proximity sensor 72b: second sensing rod
81: open bar 82: close bar

Claims (7)

A supply unit having a dough supply unit 22a and a sediment supply unit 22b for supplying dough and sediment to the mold 40;
Two pairs of sprocket wheels 32a, 32b, 32c, 32d and 32a', 32b', 32c', 32d' arranged in a square shape at the upper, lower, left, and right four corners of the front and rear of the frame;
Two pairs of chains (33, 33') meshing with the sprockets of the two pairs of sprocket wheels to create a horizontal and vertical caterpillar;
A molding mold 40 having an upper molding mold 41 and a lower molding mold 42 provided spaced apart from each other at regular intervals on the two pairs of chains 33 and 33';
Heating parts 60 formed on the left and right sides and lower surfaces of the frame in proximity to the two pairs of chains;
A first proximity sensor (71a) and a first detection rod (71b) for sensing that the molding mold reaches a predetermined position so as to stop the molding mold 40; And
A second proximity sensor 72a and a second detection detecting that the molding mold 40 reaches a predetermined position so that the upper molding mold 41 can be opened and closed with the opening bar 81 and the closing bar 82 Walnut confectionery manufacturing apparatus including a rod (72b). The method according to claim 1,
A walnut confectionery manufacturing apparatus, characterized in that a catch pan (50) capable of storing sediment or dough falling out of the molding mold (40) is provided under the chain (33, 33') horizontally moving from the top. The method according to claim 1,
A walnut confectionery manufacturing apparatus, characterized in that the heating portion of the lower surface of the frame is formed in two rows (61c, 61d) close to the upper and lower portions of the forming mold (40). The method according to claim 1,
The molding frame 40 is a walnut confectionery manufacturing apparatus, characterized in that the two pairs of chains (33, 33') are fixed with bolts (45) on both sides. The method according to claim 1,
Apart from the motors that drive the supply unit 20, the opening bar 80 and the closing bar 82, the forming mold 40 is driven by a clutch motor. The method according to claim 1,
Walnut confectionery manufacturing apparatus, characterized in that the upper molding mold (41) is opened horizontally (180 °). A walnut confectionery manufactured by the walnut confectionery manufacturing apparatus of any one of claims 1 to 6.

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