KR20210029458A - Manufacturing method of black-out fabric for roll blinds - Google Patents

Manufacturing method of black-out fabric for roll blinds Download PDF

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KR20210029458A
KR20210029458A KR1020190110715A KR20190110715A KR20210029458A KR 20210029458 A KR20210029458 A KR 20210029458A KR 1020190110715 A KR1020190110715 A KR 1020190110715A KR 20190110715 A KR20190110715 A KR 20190110715A KR 20210029458 A KR20210029458 A KR 20210029458A
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fabric
blackout
foam coating
coating layer
foam
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KR1020190110715A
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KR102233132B1 (en
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차윤근
양시중
김희동
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한국섬유개발연구원
주식회사 나경
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/02Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00Domestic or personal
    • D10B2503/03Inside roller shades or blinds

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a manufacturing method of blackout blind fabric for rolling screens, which forms a plurality of blackout foam coating layers to be laminated on the other side of a woven fabric, and secures stable blackout performance by the woven fabric and the blackout foam coating layers formed to be laminated on the other side of the fabric. In particular, the present invention suppresses pinholes or cracks in the blackout foam coating layers formed to be laminated on the other side of the woven fabric, and a phenomenon of peeling of the blackout foam coating layers from the woven fabric, thereby ensuring stable blackout performance and durability.

Description

롤 블라인드용 암막 직물지의 제조방법{Manufacturing method of black-out fabric for roll blinds}Manufacturing method of black-out fabric for roll blinds}

본 발명은 롤 블라인드용 암막 직물지의 제조방법에 관한 것으로, 더욱 상세하게는 직조된 직물원단의 이면에 복수의 암막 폼코팅층들을 적층되게 형성하여, 직물원단과 직물원단의 이면에 적층되게 형성된 암막 폼코팅층에 의해 안정적인 암막성능을 확보하고, 특히 직물원단의 이면에 적층하여 형성된 암막 폼코팅층의 핀홀 발생이나 균열, 및 직물원단에서 암막 폼코팅층이 박리되는 현상을 억제함으로써, 안정된 암막성능과 내구성이 지속적으로 확보되도록 한 롤 스크린용 암막 블라인드지의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a blackout fabric for roll blinds, and more particularly, a blackout foam formed to be laminated on the back side of the fabric fabric and the fabric fabric by forming a plurality of blackout foam coating layers on the back side of the woven fabric fabric. Stable blackout performance by the coating layer is secured, and stable blackout performance and durability are sustained by preventing pinholes or cracks in the blackout foam coating layer formed by laminating on the back side of the fabric fabric, and the delamination of the blackout foam coating layer from the fabric fabric. It relates to a method of manufacturing a blackout blind paper for a roll screen to be secured.

주지하는 바와 같이 창문 차단장치는, 사생활보호나 광량 차단 내지 조절과 아울러, 실내 인테리어를 위해서 사용된다.As is well known, the window blocking device is used for indoor interior as well as protecting privacy and blocking or controlling the amount of light.

그 종류는 커튼, 버티칼, 블라인드, 로만쉐이드, 썬팅, 롤스크린 등으로 다양하며, 소비자들은 사용용도와 창문구조 및 각자의 취향을 고려해서 자신이 원하는 제품들을 구입하여 설치 사용한다.There are various types of curtains, verticals, blinds, roman shades, tinting, roll screens, etc. Consumers purchase and install the products they want in consideration of the purpose of use, the window structure, and their preferences.

그중 롤스크린은 커튼역할의 스크린 원단을 롤형태로 말아올리거나 풀어 내려서 그 스크린 원단의 높낮이를 조절하는 창문 차단장치이다. Among them, the roll screen is a window blocking device that adjusts the height of the screen fabric by rolling up or unrolling the screen fabric acting as a curtain in a roll form.

일반적으로 이중직물은 표면직물과 이면직물을 접결조직으로 제직하여 다양한 기능성과 미감이 부여되게 한 다음, 암막지나 커튼지등 다용도로 사용되고 있다.In general, double fabrics are used for a variety of purposes such as blackout paper or curtain paper after weaving the surface fabric and the back fabric as a bonding structure to give various functions and aesthetics.

상기 이중직물에 관한 선행기술을 검토하여 보면, 특허 제10-0554961호 "이중직물"(특허문헌 1)과, 특허 제10-0974443호 "주름을 지닌 이중직물 및 그 제조방법"(특허문헌 2)과, 공개특허 제2009-20439호 "커튼용 이중직물지"(특허문헌 3) 등이 제공된바 있다.Examining the prior art related to the double fabric, Patent No. 10-0554961 "Double Fabric" (Patent Document 1) and Patent No. 10-0974443 "Double Fabric with Wrinkles and Its Manufacturing Method" (Patent Document 2 ), and Patent Publication No. 2009-20439 "double fabric for curtains" (Patent Document 3), and the like have been provided.

상기 특허문헌 1의 기술내용을 검토하여 보면, 경위사의 조직사로 표면직물과 이면직물을 구성하는 이중직물에 있어서, 수분전이가 용이한 원사로 된 접결조직사가 표면직물과 이면직물의 조직을 구성하는 경사 또는 위사와 교착되고, 동시에 표면직물과 이면직물을 교호로 연결한 접결조직으로 이중직물이 구성되게 한 것이다.Looking at the technical content of Patent Document 1, in the double fabric comprising the front and back fabrics of the weft yarns, the stitching yarns made of yarns with easy moisture transfer are used to form the structure of the front and back fabrics. It is made to consist of a double fabric as a stitching structure in which the warp or weft yarns are interlaced and at the same time, the surface fabric and the back fabric are alternately connected.

따라서, 접결조직사에 의해 이면직물에 있는 수분이 표면직물이 노출된 표층부로 이동하여 수분배출이 용이하도록 한다는 것이다.Therefore, the moisture in the backing fabric is moved to the surface layer where the surface fabric is exposed by the stitching yarn, so that moisture can be easily discharged.

또한 특허문헌 2의 기술내용을 검토하여 보면, 일면에 입체형 패턴의 주름을 지닌 이중직물에 있어서, 별도로 제직된 저수축성 직물과 고수축성 직물을 나란히 중첩하되, 상기 고수축성 직물은 사방으로 잡아당겨 늘어나게 하고, 상기한 상태에서 직선 혹은 곡선형태로 재봉하여 저수축성 직물과 고수축성 직물이 접합되어 이중직물이 구성되게 한 다음, 고수축성 직물에 장력을 제거하여 수축되게 함으로서, 상대적으로 저수축성 직물에 다양한 형태의 입체주름이 형성되게 한다는 것이다.In addition, a review of the technical content of Patent Document 2 shows that in the double fabric having a three-dimensional pattern of wrinkles on one side, separately woven low-shrink fabric and high-shrink fabric are overlapped side by side, but the high-shrink fabric is pulled and stretched in all directions. And, in the above state, by sewing in a straight or curved shape, the low-shrinkable fabric and the high-shrinkable fabric are joined to form a double fabric, and then the tension is removed from the high-shrinkable fabric to make it shrink. That is, it allows three-dimensional wrinkles of the form to be formed.

상기 이중직물의 경우 저수축성 직물과 고수축성 직물을 각각 별도로 제직한 다음 고수축성 직물을 당겨 늘인 상태에서 저수축성 직물을 중첩하여 봉재하고, 장력을 제거하여 저수축성 직물에 입체주름이 형성되게 한다는 것으로서, 제조과정이 복잡할 뿐 아니라, 주로 의류용으로 사용이 한정되고, 또한 작업의 연속성이 떨어지게 되며, 차광효과를 기대하기가 곤란한 것이었다.In the case of the double-woven fabric, the low-shrink fabric and the high-shrink fabric are woven separately, and then, while the high-shrink fabric is pulled and stretched, the low-shrink fabric is overlapped and sewn, and tension is removed to form three-dimensional wrinkles on the low-shrink fabric. , Not only the manufacturing process was complicated, but also limited to use mainly for clothing, and the continuity of work was deteriorated, and it was difficult to expect a shading effect.

특허문헌 3의 기술내용을 검토하여 보면, 제1위사와 제1경사로 직조된 전지와, 상기 전지의 후면에 결합되며, 상기 전지의 제1위사 및 제1경사보다 가는 제2위사와 제2경사로 밀집되게 직조된 후지를 구비하며, 상기 전지의 제1위사와 후지의 제2경사 또는 상기 전지의 제1경사와 상기 후지의 제2위사를 일정간격으로 교차시켜, 상기 전지와 후지를 결합시킨 다음 후면에 코팅막을 형성한 것이다.Examining the technical content of Patent Document 3, a battery woven with a first weft and a first warp, and a second weft and a second warp that are thinner than the first weft and the first warp of the battery, which are bonded to the rear surface of the battery. A densely woven fuji is provided, and the first weft of the battery and the second slope of the fuji or the first inclination of the battery and the second weft of the fuji are intersected at regular intervals, and the battery and the fuji are combined. A coating film was formed on the back side.

따라서 상기한 구성의 이중직물지의 경우 커튼용으로 사용시 차광, 단열 및 차음의 효과를 기대할 수는 있다 하겠으나, 제조과정이 다소 복잡하고, 또한 주름효과를 기대할 수가 없어 일반이중직물과 차별화되지 못한 등의 단점이 있는 것이다.Therefore, in the case of the double-woven fabric of the above configuration, it can be expected that the effect of shading, insulation and sound insulation can be expected when used for curtains, but the manufacturing process is somewhat complicated and the wrinkle effect cannot be expected, so it cannot be differentiated from the general double-woven fabric. There is a drawback.

이러한 문제점을 해결하기 위해 암막 블라인드용 직물로서 암막정도가 뛰어난 폼암막직물이 개발되어 사용되고 있다. In order to solve this problem, a foam blackout fabric having excellent blackout degree has been developed and used as a fabric for blackout blinds.

대한민국 공개 특허 제10-2010-0009425호에서는 아크릴, 수성 폴리우레탄 또는 EVA를 발포시키는 발포단계, 오버롤 또는 나이프코팅 방식에 의해 발포된 폼코팅층을 섬유의 일면에 코팅하는 폼코팅단계, 산화티탄이 함유된 컬러 안료를 폼코팅층에 도포하는 안료 코팅층 형성단계, 건조장치를 통과시켜 상기 폼코팅층을 건조하는 건조단계, 폼코팅층을 경화시키는 경화단계를 포함하는 것을 특징으로 하는 암막 스크린의 제조방법을 제시하고 있다.In Korean Patent Laid-Open No. 10-2010-0009425, a foaming step of foaming acrylic, water-based polyurethane or EVA, a foam coating step of coating a foamed coating layer on one side of the fiber by an overall or knife coating method, and titanium oxide are contained. To present a method for producing a black screen, comprising a pigment coating layer forming step of applying the colored pigment to the foam coating layer, a drying step of drying the foam coating layer by passing through a drying device, and a curing step of curing the foam coating layer. have.

이러한 폼암막직물의 경우에는 폼형성시 거품이 발생하여 핀홀현상이 야기될 수 있고, 또 직물원단과 폼 암막층 사이의 긴밀한 결합상태가 확보되지 아니하여 장시간 사용시 폼 암막층이 직물원단에서 분리하여 박리하는 현상이 야기될 수도 있고, 또 장시간 햇빛에 노출됨에 따라 폼 암막층이 갈라지는 등의 내구성을 담보하기 어려운 한계성이 지적되고 있다.In the case of such a foam blackout fabric, bubbles may occur during foam formation, causing a pinhole phenomenon, and a tight bonding state between the fabric fabric and the foam blackout layer is not secured, so the foam blackout layer is separated from the fabric fabric when used for a long time. It is pointed out that it is difficult to ensure durability, such as peeling may be caused, and the foam blackout layer is cracked when exposed to sunlight for a long time.

특허 제10-0554961호 "이중직물"Patent No. 10-0554961 "Double Fabric" 특허 제10-0974443호 "주름을 지닌 이중직물 및 그 제조방법"Patent No. 10-0974443 "Double fabric with wrinkles and its manufacturing method" 공개특허 제2009-20439호 "커튼용 이중직물지"Patent Publication No. 2009-20439 "Double fabric paper for curtains" 대한민국공개특허제10-2010-0009425호Korean Patent Publication No. 10-2010-0009425

상기한 문제점을 해소하기 위해 안출된 본 발명의 목적은, 직조된 직물원단의 이면에 복수의 암막 폼코팅층들을 적층되게 형성하여, 직물원단과 직물원단의 이면에 적층되게 형성된 암막 폼코팅층에 의해 안정적인 암막성능을 확보하고, 특히 직물원단의 이면에 적층하여 형성된 암막 폼코팅층의 핀홀 발생이나 균열, 및 직물원단에서 암막 폼코팅층이 박리되는 현상을 억제함으로써, 안정된 암막성능과 내구성이 지속적으로 확보되도록 한 롤 스크린용 암막 블라인드지의 제조방법을 제공함에 있다.An object of the present invention conceived in order to solve the above problems is to form a plurality of blackout foam coating layers laminated on the back side of the woven fabric fabric, so that it is stable by the blackout foam coating layer formed to be laminated on the back side of the fabric fabric and the fabric fabric. By securing the blackout performance and suppressing the occurrence of pinholes or cracks in the blackout foam coating layer formed by laminating on the back surface of the fabric fabric, and the delamination of the blackout foam coating layer from the fabric fabric, stable blackout performance and durability are ensured continuously. It is to provide a method of manufacturing blackout blind paper for roll screens.

상기한 목적은, 본 발명에서 제공되는 하기 구성에 의해 달성된다.The above object is achieved by the following configuration provided in the present invention.

본 발명에 따른 롤 블라인드용 암막 직물지의 제조방법은,The manufacturing method of the blackout fabric paper for roll blinds according to the present invention,

경사와 위사를 직조하여 직물원단을 직조하는 직물원단 직조공정과,A weaving process for weaving fabrics by weaving warp and weft yarns,

상기 제조된 직물원단의 이면에 암막 폼코팅액으로 이루어진 하부 암막 폼코팅층을 형성하는 하부 암막 폼코팅층 형성공정과, 상기 하부 암막 폼코팅층의 이면에 중간 암막 폼코팅층을 형성하는 중간 암막 폼코팅층 형성공정, 및 상기 중부 암막 폼코팅층의 이면에 상부 암막 폼코팅층을 형성하는 상부 암막 폼코팅층 형성공정을 포함하여 구성하여 구성되어, A lower blackout foam coating layer forming process of forming a lower blackout foam coating layer made of blackout foam coating solution on the back surface of the fabric fabric, and an intermediate blackout foam coating layer forming process of forming an intermediate blackout foam coating layer on the back surface of the lower blackout foam coating layer, And an upper black film foam coating layer forming process of forming an upper black film foam coating layer on the back surface of the middle black film foam coating layer,

상기 직물원단의 이면에, 하부 암막 폼코팅층과 중간 암막 폼코팅층, 및 상부 암막 폼코팅층이 순차적으로 적층하여 형성된 롤 블라인드용 암막 직물지를 제조하도록 구성되고,On the back side of the fabric fabric, a lower blackout foam coating layer, an intermediate blackout foam coating layer, and an upper blackout foam coating layer are sequentially stacked to produce a blackout fabric for roll blinds,

상기 각 암막 폼코팅층 형성공정들은, 코팅액 주입부재를 통해 암막 폼코팅액을 도포하는 암막 코팅액 도포과정과; 상기 직물원단의 이면을 나이프 부재를 통해 스크래핑하여서, 직물원단의 이면에 도포된 암막 폼코팅액이 균일한 두께로 평탄되도록 하는 스크래핑 과정; 상기 암막 코팅액 도포과정을 마친 직물원단을 텐터기에 통과시켜 암막 폼코팅액을 열간 건조하는 열간 건조과정; 및 상기 열간 건조과정을 마친 직물원단을 크러싱 롤러 사이에 통과시켜 크러싱 롤러에 의한 압착하는 롤 압착과정을 포함하여 구성된 것을 특징으로 한다Each of the blackout foam coating layer forming processes includes: a blackout coating liquid application process of applying a blackout foam coating liquid through a coating liquid injection member; A scraping process of scraping the back surface of the fabric fabric through a knife member so that the dark film foam coating liquid applied to the back surface of the fabric fabric is flattened to a uniform thickness; A hot drying process of hot drying the blackout foam coating liquid by passing the fabric fabric after the blackout coating liquid coating process through a tenter; And a roll pressing process in which the fabric fabric after the hot drying process is passed between crushing rollers and compressed by a crushing roller.

바람직하게는, 상기 암막 폼코팅액은, 아크릴계 수지 40 내지 50 중량 %와, 방염제 25 내지 45 중량%, 정포제 3 내지 6의 중량%, 발포제 3 내지 6 중량%, 안료 6 내지 8 중량 %를 혼합한 혼합 조성물을, 폼제네레이터를 통해 발포하여 형성된다.Preferably, the blackout foam coating solution is a mixture of 40 to 50% by weight of an acrylic resin, 25 to 45% by weight of a flame retardant, 3 to 6% by weight of foaming agent, 3 to 6% by weight of a foaming agent, and 6 to 8% by weight of a pigment One mixed composition is formed by foaming through a foam generator.

보다 바람직하게는, 상기 하부 암막 폼코팅층 형성공정에는, 길이방향으로 이동하면서, 외경에 복수의 스크래쳐핀들이 형성된 기모 형성롤러를 암막 폼코팅액이 도포되는 직물원단의 이면에 외접되게 회전시켜, 직물원단을 형성하는 경사의 필라멘트가 국부적으로 절단되어 직물원단의 이면으로 기립된 기모들을 형성하는 기모 형성과정을 더 포함하여 구성되어, 상기 암막 폼코팅액은 기모 형성과정에 의해 형성된 기모에 고착되어서, 직물원단 이면과의 결합력이 증대되도록 구성한다.More preferably, in the lower blackout foam coating layer forming process, while moving in the longitudinal direction, a brush forming roller having a plurality of scratch pins formed on the outer diameter is rotated externally to the back surface of the fabric fabric to which the blackout foam coating liquid is applied, and the fabric fabric The inclined filaments forming the are locally cut to form a brushed formation process of forming raised hairs on the back side of the fabric fabric, wherein the blackout foam coating solution is fixed to the brushed hair formed by the brushing formation process, and thus the fabric fabric It is configured to increase the bonding force with the back side.

그리고, 상기 기모 형성과정을 통해 형성된 기모에는, 고온의 열기를 순간적으로 가하여, 자유단을 형성한 기모의 단부를 후크형상으로 열 굽힘하는 열간 변형과정을 더 포함한다.In addition, a hot deformation process of hot bending the end of the brushed hair forming the free end into a hook shape by instantaneously applying high-temperature heat to the brushing formed through the raising of the brushing process is further included.

전술한 바와 같이 본 발명에 따른 제조방법에 의해 제조된 롤 블라인드용 암막 직물지는, 직물원단의 이면에, 하부 폼코팅층과 중간 폼코팅층 및 상부 폼이 적층하여 형성되어서, 상기 적층하여 형성된 폼코팅층에 의한 암막성능이 확보될 수 있다.As described above, the blackout fabric for roll blinds manufactured by the manufacturing method according to the present invention is formed by laminating a lower foam coating layer, an intermediate foam coating layer, and an upper foam on the back surface of the textile fabric, and the foam coating layer formed by laminating The blackout performance can be secured.

특히, 상기 직물원단의 이면에 형성된 하부 폼코팅층은, 직물원단의 이면에 형성된 후크형상으로 기모들에 의해 직물원단에 보다 긴밀히 고착되고, 또 외부에 노출되는 상부 폼코팅층은 비산 공급되어 불규칙하게 교차된 단섬유?h들에 의해 상하 간의 응집력이 증대된다.In particular, the lower foam coating layer formed on the back surface of the fabric fabric is a hook shape formed on the back surface of the fabric fabric, and is more tightly fixed to the fabric fabric by brushing, and the upper foam coating layer exposed to the outside is scattered and intersects irregularly. The cohesive force between the top and bottom is increased by the short fibers.

따라서, 본 발명에 의해 제조된 롤 블라인드용 암막 직물지는 장시간 햇빛에 노출되더라도 직물원단의 이면에 형성된 폼코팅층들이 직물원단에서 박리되거나, 균열이 발생되는 등 내구성 및 성능이 저하되는 현상이 예방될 수 있다.Therefore, even if the roll blind fabric paper manufactured by the present invention is exposed to sunlight for a long time, the foam coating layers formed on the back surface of the fabric fabric are peeled off from the fabric fabric or cracks are generated, thereby reducing durability and performance. have.

또한, 상기 암막 직물지는 롤 블라인더를 구성하는 롤에 장시간 권취되더라도, 상부 폼코팅층에 불규칙적으로 교차된 단섬유?h들에 의해서, 상부 폼코팅층이 직물원단의 표면에 쉽게 달라붙는 현상이 예방되고, 결과적으로 롤에 장시간 권취된 상태로 고온에 노출되더라도 직물원단 및 상부 폼코팅층을 포함하는 폼코팅층들이 손상되는 현상이 예방될 수 있다.In addition, even if the blackout fabric is wound on a roll constituting a roll blinder for a long time, the phenomenon that the upper foam coating layer is easily adhered to the surface of the fabric fabric is prevented by the short fibers?h irregularly intersecting the upper foam coating layer, As a result, even if exposed to high temperatures while being wound on a roll for a long time, damage to the foam coating layers including the fabric fabric and the upper foam coating layer can be prevented.

도 1은 본 발명에서 바람직한 실시예로 제안하고 있는 롤 블라인드용 암막 직물지의 제조방법을 전체적으로 보여주는 흐름도이고,
도 2는 본 발명에서 바람직한 실시예로 제안하고 있는 롤 블라인드용 암막 직물지의 제조방법에 의해 제조된 롤 블라인드용 암막 직물지의 전체 구성을 보여주는 것이고,
도 3 내지 도 5는 본 발명의 바람직한 실시예에 따른 롤 블라인드용 암막 직물지의 제조방법에 의한 암막 폼 코팅층의 형성과정을 모식적으로 보여주는 것으로, 도 3은 하부 암막 폼 코팅층 형성공정을 모식적으로 보여주는 것이고, 도 4는 롤 압착과정을 보여주는 것이며, 도 5은 상부 암막 폼 코팅층 형성공정을 모식적으로 보여주는 것이다.
1 is a flow chart showing the overall manufacturing method of the black-out fabric paper for roll blinds proposed as a preferred embodiment in the present invention,
2 is a view showing the overall configuration of a black-out fabric for roll blinds manufactured by a method of manufacturing a black-out fabric for roll blinds proposed as a preferred embodiment in the present invention,
3 to 5 schematically show the process of forming a blackout foam coating layer by a method of manufacturing a blackout fabric for roll blinds according to a preferred embodiment of the present invention, and FIG. 3 schematically illustrates a process of forming a lower blackout foam coating layer. 4 shows a roll pressing process, and FIG. 5 schematically shows a process of forming an upper blackout foam coating layer.

이하, 첨부된 도면을 참조하여 본 발명에서 바람직한 실시예로 제안하고 있는 롤 블라인드용 암막 직물지의 제조방법을 상세히 설명하기로 한다.Hereinafter, with reference to the accompanying drawings will be described in detail a method of manufacturing a blackout fabric paper for a roll blind proposed as a preferred embodiment in the present invention.

도 1은 본 발명에서 바람직한 실시예로 제안하고 있는 롤 블라인드용 암막 직물지의 제조방법을 전체적으로 보여주는 흐름도이고, 도 2는 본 발명에서 바람직한 실시예로 제안하고 있는 롤 블라인드용 암막 직물지의 제조방법에 의해 제조된 롤 블라인드용 암막 직물지의 전체 구성을 보여주는 것이고, 도 3 내지 도 5는 본 발명에서 바람직한 실시예로 제안하고 있는 롤 블라인드용 암막 직물지의 제조방법에 의한 암막 폼 코팅층의 형성과정을 모식적으로 보여주는 것으로, 도 3은 하부 암막 폼 코팅층 형성공정을 모식적으로 보여주는 것이고, 도 4는 롤 압착과정을 보여주는 것이며, 도 5은 상부 암막 폼 코팅층 형성공정을 모식적으로 보여주는 것이다.1 is a flow chart showing the overall manufacturing method of black-out fabric paper for roll blinds proposed as a preferred embodiment in the present invention, and Figure 2 is a method of manufacturing black-out fabric paper for roll blinds proposed as a preferred embodiment in the present invention. It shows the overall configuration of the manufactured black-out fabric for roll blinds, and FIGS. 3 to 5 schematically illustrate the formation process of the black-out foam coating layer by the manufacturing method of the black-out fabric for roll blinds proposed as a preferred embodiment in the present invention. As shown, FIG. 3 schematically shows a process of forming a lower blackout foam coating layer, FIG. 4 shows a roll pressing process, and FIG. 5 schematically shows a process of forming an upper blackout foam coating layer.

본 발명에 따른 제조방법에 의해 제조된 롤 블라인드용 암막 직물지는, 직물원단(10)의 이면에 하부 암막 폼코팅층(11)과 중간 암막 폼코팅층(12), 및 상부 암막 폼코팅층(13)이 적층하여 형성되어, 직물원단(10)과 직물원단(10)의 이면에 형성된 암막 폼코팅층(11, 12, 13)에 의해 유연성과 충분한 암막성능이 확보된다.Blackout fabric paper for roll blinds manufactured by the manufacturing method according to the present invention includes a lower blackout foam coating layer 11, an intermediate blackout foam coating layer 12, and an upper blackout foam coating layer 13 on the back surface of the fabric fabric 10. It is formed by lamination, and flexibility and sufficient blackout performance are secured by the fabric fabric 10 and the dark foam coating layers 11, 12, 13 formed on the back surface of the fabric fabric 10.

상기 롤 블라인드용 암막 직물지는, 직물원단을 직조하는 직조공정과, 상기 직물원단의 이면에 하부 암막 폼코팅층을 형성하는 하부 암막 폼코팅층 형성공정과, 상기 하부 암막 폼코팅층의 이면에 중간 암막 폼코팅층을 형성하는 중간 암막 폼코팅층 형성공정, 및 상기 중간 암막 폼코팅층의 이면에 상부 암막 폼코팅층을 형성하는 상부 암막 폼코팅층 형성공정을 포함한다.The blackout fabric for roll blinds includes a weaving process for weaving a fabric fabric, a lower blackout foam coating layer forming process for forming a lower blackout foam coating layer on the back surface of the fabric fabric, and an intermediate blackout foam coating layer on the back surface of the lower blackout foam coating layer. Forming an intermediate black film foam coating layer, and an upper black film foam coating layer forming step of forming an upper black film foam coating layer on the rear surface of the intermediate black film foam coating layer.

여기서, 이면에 복층의 암막 폼코팅층들이 적층되게 형성되는 직물원단(10)은, PET사를 경사(10a)로 하고 편평형의 이형 단면사를 위사(10b)하여 직조하여 제조되며, 상기 이들 경사와 위사를 직조한 직물원단은 편평형의 이형 단면사에 의해 안정적인 암막성능을 갖게 된다.Here, the fabric fabric 10 formed such that a double layer of dark foam coating layers are stacked on the back surface is manufactured by weaving PET yarn as a warp 10a and a flat-shaped deformed cross-section yarn 10b to weave, and the warp and The fabric fabric from which weft is woven has stable blackout performance due to the flat-shaped deformed cross-section yarn.

즉, 상기 위사로 채택하고 있는 편평형의 이형단면사는 원형 단면사와 대비하여 커버팩터가 27배 이상 높으며, 원사 간에 슬립이 발생하지 아니하는 관계로, 중첩효과로 인해 비침 방지성 및 방풍성이 우수하고 이형단면사의 구조에 의해 빛의 난반사가 발생되어 안정된 차광성능을 갖게 된다.In other words, the flat-shaped deformed cross-section yarn adopted as the weft yarn has a cover factor more than 27 times higher than that of the circular cross-section yarn, and since there is no slip between the yarns, it has excellent see-through prevention and windproof properties due to the overlapping effect. Diffuse reflection of light occurs due to the structure of the cross-section yarn, resulting in stable shading performance.

이와 같이 제직된 직물원단은, 상술되는 하부 암막 폼코팅층 형성공정과, 중간 암막 폼코팅층 형성공정, 및 상부 암막 폼코팅층 형성공정이 순차적으로 실시되어서, 평편형의 이형단면사에 의해 1차적인 암막성능을 갖는 직물원단의 이면에는 하부 암막 폼코팅층과 중간 암막 폼코팅층 및 상부 암막 폼코팅층을 포함하는 복층의 암막 폼코팅층이 적층하여 형성된다.For the fabric fabric thus woven, the process of forming the lower black film foam coating layer, the middle black film foam coating layer formation process, and the upper black film foam coating layer formation process described above are sequentially performed, and the primary black film is formed by the flat-shaped deformed cross-section yarn. On the back side of the fabric having performance, a double-layer black-out foam coating layer including a lower black-out foam coating layer, an intermediate black-out foam coating layer, and an upper black-out foam coating layer is formed by laminating it.

상기 하부 암막 폼코팅층과 중간 암막 폼코팅층 및 상부 암막 폼코팅층을 형성하는 암막 폼코팅액은, 아크릴계 수지 40 내지 50 중량 %와, 방염제 25 내지 45 중량%, 정포제 3 내지 6의 중량%, 발포제 3 내지 6 중량%, 안료 6 내지 8 중량 %를 혼입한 혼입 조성물로 구성되며, 상기 혼입 조성물은 폼제네레이터를 통해 발포되어 발포된 암막 폼코팅액을 형성한다.The blackout foam coating liquid forming the lower blackout foam coating layer, the middle blackout foam coating layer, and the upper blackout foam coating layer includes 40 to 50% by weight of an acrylic resin, 25 to 45% by weight of a flame retardant, 3 to 6% by weight of a foaming agent, and 3 foaming agents. It consists of a mixed composition in which to 6% by weight and 6 to 8% by weight of a pigment are mixed, and the mixed composition is foamed through a foam generator to form a foamed blackout foam coating solution.

여기서, 상기 방염제는 공지의 방염제 중에서 1종 이상 선택하여 사용할 수 있고, TBBA(Tetrabromerbiphenol A), DBDPO(Decabromodiphenyl oxide), 삼산화안티몬(Sb2O3), 모노암모늄포스페이트(Amonium phosphate), 암모늄폴리포스페이트(Amonium polyphosphate), 클로로파라핀(Choloroparffin), 멜라민 시아누레이트(Melamine cyanurate), 인산구아니딘(Guanindine phosphate)로 이루어진 군 중에서 1종 이상 선택하여 사용하는 것이 바람직하며, 상기 방염제는 전체 구성에 대해서 25∼45중량%를 포함하는 것이 바람직하다. Here, the flame retardant can be used by selecting one or more types of known flame retardants, and TBBA (Tetrabromerbiphenol A), DBDPO (Decabromodiphenyl oxide), antimony trioxide (Sb2O3), monoammonium phosphate (Amonium phosphate), ammonium polyphosphate (Amonium polyphosphate) ), chloroparaffin (Choloroparffin), melamine cyanurate (Melamine cyanurate), it is preferable to use one or more selected from the group consisting of guanidine phosphate (Guanindine phosphate), the flame retardant is 25 to 45% by weight based on the total composition It is preferable to include.

예컨대, 상기 방염제가 25 중량% 미만이면 방염효과가 낮아질 수 있고, 45 중량%를 초과하면 제품물성의 악화(deterioration) 및 경도 저하를 포함한 물리 화학적 문제를 야기할 우려가 있다.For example, if the flame retardant is less than 25% by weight, the flame retardant effect may be lowered, and if it exceeds 45% by weight, there is a concern of causing physicochemical problems including deterioration of product properties and a decrease in hardness.

그리고, 바람직하게는 상기 하부 암막 폼코팅층 형성공정과, 상부 암막 폼팅층 형성공정에서는 백색의 안료를 혼입한 암막 폼코팅액을 채택하고, 중간 암막 폼코팅층 형성공정에서는 흑색의 안료를 혼입한 암막 폼코팅액을 채택할 수 있다.And, preferably, in the process of forming the lower blackout foam coating layer and the upper blackout foaming layer, a blackout foam coating liquid mixed with a white pigment is used, and in the intermediate blackout foam coating layer forming process, a blackish foam coating liquid mixed with a black pigment Can be adopted.

이하에서는 도 1 내지 도 5를 참조하여 각 암막 폼코팅층 형성공정을 상술하기로 한다.Hereinafter, a process of forming each dark film foam coating layer will be described in detail with reference to FIGS. 1 to 5.

[하부 암막 폼코팅층 형성공정][Lower blackout foam coating layer formation process]

본 공정은 도 1 내지 도 4에서 보는 바와 같이 길이방향으로 이동하는 직물원단의 이면에 코팅액 주입부재(110)를 통해 암막 폼코팅액을 도포하는 암막 코팅액 도포과정과, J형 나이프 부재(120)를 통해 직물원단(10)의 이면을 스크래핑하여서, 직물원단(10)의 이면에 도포된 암막 폼코팅액이 0.1mm 내지 0.15mm의 두께를 유지하면서 균일하게 평탄되도록 하는 스크래핑 과정을 포함한다.In this process, as shown in Figs. 1 to 4, the black film coating liquid application process of applying the black film foam coating liquid through the coating liquid injection member 110 on the back surface of the fabric moving in the longitudinal direction, and the J-type knife member 120 By scraping the back surface of the fabric fabric 10 through the scraping process, the black film foam coating solution applied to the back surface of the fabric fabric 10 is uniformly flat while maintaining a thickness of 0.1mm to 0.15mm.

본 실시예에서는 상기 길이방향으로 이동하는 직물원단의 이면에 암막 폼코팅액을 도포하기 이전에, 외경에 복수의 스크래쳐핀(141)들이 형성된 기모 형성롤러(140)를 외접되게 회전시켜 직물원단의 이면에 직물원단을 형성하는 경사가 국부적으로 절단하여 생성된 기모(10c)들이 이면으로 기립하여 형성되도록 하는 기모 형성과정을 더 포함한다.In this embodiment, before applying the dark film foam coating solution to the back surface of the fabric moving in the longitudinal direction, the brush forming roller 140 having a plurality of scratch pins 141 formed on the outer diameter is rotated circumscribedly to the back surface of the fabric fabric. It further includes a brushing forming process in which the napped (10c) generated by locally cutting the warp forming the fabric fabric is formed by standing on the back side.

특히, 본 실시예에서는 상기 기모(10c)에, 열간부재(150)를 통해 150℃ 내지 160℃의 온도로 0.5초 내지 1.5초 동안 고온의 열기를 순간적으로 복사하는 순간 가열과정을 더 포함하여, 상기 각 기모(10c)들의 단부는 순간적으로 복사하여 제공되는 열기에 의해 굽혀져 후크형상으로 형상 변형되도록 한다.In particular, the present embodiment further includes an instantaneous heating process of instantaneously radiating hot heat for 0.5 seconds to 1.5 seconds at a temperature of 150° C. to 160° C. through the hot member 150 to the raising (10c), The ends of each of the brushed hairs 10c are bent by the heat provided by instantaneous copying so that they are transformed into a hook shape.

이와 같이 기모 형성공정을 통해 직물원단의 이면에 기모들을 형성하면, 상기 직물원단의 이면에 도포된 암막 폼코팅액들은 각 기모들에 고착되고, 결과적으로 상기 기모들에 의해 암막 폼코팅액과 직물원단의 이면 사이의 결합력이 증대될 수 있다.When the brushing is formed on the back side of the fabric fabric through the brushing forming process as described above, the blackout foam coating liquid applied to the backside of the fabric is fixed to each of the brushed fabrics, and as a result, the blackout foam coating liquid and the fabric fabric are formed by the brushing. The bonding force between the back surfaces can be increased.

이와 같이 기모 형성과정과, 1차 코팅과정을 마친 직물원단은 열간 가열과정에서 120℃ 내지 140℃의 건조조건이 형성된 텐터기를 통과하면서, 직물원단의 이면에 도포된 암막 폼코팅액이 설정두께로 경화된 하부 암막 폼코팅층(11)을 형성한다.In this way, the fabric fabric that has completed the brush formation process and the first coating process is passed through a tenter with a drying condition of 120°C to 140°C in the hot heating process, and the dark film foam coating liquid applied to the back surface of the fabric is set to a set thickness. The cured lower blackout foam coating layer 11 is formed.

이때, 상기 직물원단(10)의 이면에 형성된 각 기모(10c)들은 열간부재(150)에 의해 순간 가열되어 후크형상으로 형상 변형된 관계로 하부 암막 폼코팅층(11)은 후크형상의 기모(10c)들과 보다 안정적인 결합상태를 형성하고, 결과적으로 하부 암막 폼코팅층은 직물원단의 이면에 보다 안정적인 고착상태를 형성한다.At this time, each raised (10c) formed on the back surface of the fabric fabric (10) is instantaneously heated by the hot member (150) and transformed into a hook shape, so the lower blackout foam coating layer (11) is a hook-shaped raising (10c). ) To form a more stable bonding state, and as a result, the lower blackout foam coating layer forms a more stable adherence state to the back side of the fabric.

보다 바람직하게는, 상기 열간부재(150)의 전방에는 기모(10c)에 마찰에 의해 정전기를 발생시키는 정전 발생부재(151)가 배치되어, 상기 각 기모(10c)들은 정전 발생부재(151)에서 발생된 정전기에 의해 직립된 상태에서 열간부재(150)에 의해 순간 가열되어서, 단부가 후크형상으로 형상 변형되도록 한다.More preferably, an electrostatic generating member 151 is disposed in front of the hot member 150 to generate static electricity by friction with the raising (10c), and each of the raising (10c) is provided in the electrostatic generating member (151). It is instantaneously heated by the hot member 150 in an upright state by the generated static electricity, so that the end is shaped into a hook shape.

이후, 상기 텐터기를 통과하면서 열간 건조과정이 이루어진 직물원단은, 크러싱 롤러(130) 사이를 통과하면서 롤 압착되는 후압공정이 실시된다.Thereafter, the fabric fabric, which has undergone a hot drying process while passing through the tenter, is subjected to a post-pressing process in which roll compression is performed while passing between the crushing rollers 130.

바람직하게는 상기 열간 건조공정을 통해 배출되는 직물원단(10)을 곧바로 크러싱 롤러(130) 사이에 통과시켜 롤 압착하는 후압공정을 실시하지 아니하고, 70℃ 내지 60℃의 온도로 냉각되면 크러싱 롤러 사이에 통과시켜 롤 압착하는 후압공정을 실시한다.Preferably, the fabric fabric 10 discharged through the hot drying process is not directly passed between the crushing rollers 130 to perform a post-pressing process, but when cooled to a temperature of 70°C to 60°C, crushing A post-pressure process is performed by passing between rollers and pressing the roll.

따라서, 상기 후압공정을 통한 롤 압착에 의해 직물원단의 이면에 형성된 하부 암막 폼코팅층은 균일한 밀도와 균일한 두께를 유지하고, 또 하부 암막 폼코팅층 내에 잔류하는 핀홀이 제거될 수 있다.Accordingly, the lower black film foam coating layer formed on the back surface of the fabric fabric by roll compression through the post-press process maintains a uniform density and uniform thickness, and pinholes remaining in the lower black film foam coating layer can be removed.

[중간 암막 폼코팅층 형성공정][Intermediate blackout foam coating layer formation process]

본 공정은, 상기 직물원단(10)의 이면에 형성된 하부 암막 폼코팅층(11)에 폼코팅층으로 이루어진 중간 암막 폼코팅층(12)을 적층되게 형성하는 공정이다.This process is a process of forming an intermediate black film foam coating layer 12 made of a foam coating layer to be laminated on the lower black film foam coating layer 11 formed on the back surface of the fabric fabric 10.

본 공정은 길이방향으로 이동하는 직물원단(10)의 이면에 코팅액 주입부재(110)를 통해 암막 폼코팅액을 도포하여 하부 암막 폼코팅층(11)의 이면에 중간 암막 폼코팅액(12)을 도포하는 암막 코팅액 도포과정과, J형 나이프 부재(120)를 통해 직물원단(10)의 이면을 스크래핑하여서, 하부 암박 폼코팅층(11)에 도포된 암막 폼코팅액이 0.05mm 내지 0.1mm의 두께를 유지하면서 균일하게 평탄되도록 하는 스크래핑 과정을 포함한다.In this process, the black film foam coating liquid is applied to the back surface of the fabric fabric 10 moving in the longitudinal direction through the coating liquid injection member 110, and the intermediate black film foam coating liquid 12 is applied to the back surface of the lower black film foam coating layer 11. During the process of applying the black film coating liquid and by scraping the back side of the fabric fabric 10 through the J-type knife member 120, the black film foam coating liquid applied to the lower dark foil foam coating layer 11 maintains a thickness of 0.05 mm to 0.1 mm. It includes a scraping process to make it evenly flat.

이와 같이 암막 코팅액 도포과정과 스크래핑 과정을 통해, 하부 암막 폼코팅층의 이면에 암막 폼코팅액이 도포된 직물원단(10)은, 열간 가열과정에서 120℃ 내지 140℃의 건조조건이 형성된 텐터기를 통과하면서 직물원단의 이면에 도포된 암막 폼코팅액이 경화된 중간 암막 폼코팅층(12)을 형성한다.Through the process of applying the blackout coating and scraping as described above, the fabric fabric 10 coated with the blackout foam coating liquid on the back surface of the lower blackout foam coating layer passes through a tenter in which drying conditions of 120°C to 140°C are formed during the hot heating process. While forming the middle black film foam coating layer 12 cured by the black film foam coating solution applied to the back surface of the fabric.

이후, 열간 건조과정을 마친 직물원단은 70℃ 내지 60℃의 온도로 냉각되면 크러싱 롤러(130) 사이에 통과시켜 롤 압착하는 후압공정이 실시되어서, 상기 크러싱 롤러(130)에 의한 압착에 의해 직물원단의 이면에 형성된 중간 폼코팅층(12)은 균일한 밀도와 균일한 두께를 갖는다.Thereafter, when the fabric fabric after the hot drying process is cooled to a temperature of 70° C. to 60° C., a post-pressure process of passing through the crushing rollers 130 and pressing the roll is performed, so that it is compressed by the crushing roller 130. As a result, the intermediate foam coating layer 12 formed on the back surface of the fabric has a uniform density and a uniform thickness.

[상부 암막 폼코팅층 형성공정][Formation process of upper blackout foam coating layer]

본 공정은, 상기 직물원단의 이면에 형성된 중간 폼코팅층(12)에 암막 폼코팅액을 적층되게 형성하여 중간 암막 폼코팅층(12)의 상부에 상부 암막 폼코팅층(13)을 적층되게 형성하는 공정이다.This process is a process of forming an upper black film foam coating layer 13 on top of the intermediate black film foam coating layer 12 by forming a black film foam coating solution on the intermediate foam coating layer 12 formed on the back surface of the fabric. .

본 공정도 마찬가지로, 길이방향으로 이동하며 중간 암막 폼코팅층(12)이 형성된 직물원단(10)의 이면에 코팅액 주입부재(110)를 통해 암막 폼코팅액을 도포하여 중간 암막 폼코팅층(12)의 이면에 암막 폼코팅액을 도포하는 암막 코팅액 도포과정과, J형 나이프 부재(120)를 통해 직물원단(10)의 이면을 스크래핑하여 도포된 암막 폼코팅액이 0.05mm 내지 0.1mm의 두께를 유지하면서 균일하게 평탄되도록 하는 스크래핑 과정을 포함한다.In the same way, in this process, the black film foam coating solution is applied to the back surface of the fabric fabric 10 on which the intermediate black film foam coating layer 12 is formed through the coating liquid injection member 110, and the rear surface of the intermediate black film foam coating layer 12 is applied. The black film coating liquid application process of applying the black film foam coating liquid on the surface, and the black film foam coating liquid applied by scraping the back side of the fabric fabric 10 through the J-type knife member 120 are uniformly maintained while maintaining the thickness of 0.05mm to 0.1mm. Includes a scraping process to make it flat.

이와 같이 암막 코팅액 도포과정과 스크래핑 과정을 통해, 중간 암막 폼코팅층(12)의 이면에 암막 폼코팅액이 도포된 직물원단(10)은, 열간 가열과정에서 120℃ 내지 140℃의 건조조건이 형성된 텐터기를 통과하면서 중간 암막 폼코팅층에 도포된 암막 폼코팅액이 경화된 상부 암막 폼코팅층(13)을 형성한다.As described above, through the process of applying the blackout coating and scraping, the fabric fabric 10 coated with the blackout foam coating liquid on the back surface of the intermediate blackout foam coating layer 12 is formed under a drying condition of 120°C to 140°C in the hot heating process. While passing through the rubble, the upper black film foam coating layer 13 is formed by curing the black film foam coating liquid applied to the intermediate black film foam coating layer.

이후, 열간 건조과정을 마친 직물원단(10)은 70℃ 내지 60℃의 온도로 냉각되면 크러싱 롤러 사이에 통과시켜 롤 압착하는 후압공정이 실시되어서, 상기 크러싱 롤러에 의한 압착에 의해 직물원단의 이면에 형성된 중간 폼코팅층은 균일한 밀도와 균일한 두께를 갖는다.Thereafter, the fabric fabric 10 after the hot drying process is cooled to a temperature of 70°C to 60°C, and then passed between the crushing rollers and subjected to a post-pressing process in which the roll is pressed, and the fabric fabric is compressed by the crushing roller. The intermediate foam coating layer formed on the back side of the has a uniform density and uniform thickness.

특히, 본 실시예에서는 상기 스크래핑 과정을 통해 평탄된 암막 폼코팅액에 필라멘트 섬모들로 이루어진 섬유?h(14)들을 공압을 통해 비산 공급하는 비산 공급부재(160)를 통해 비산 공급한 다음, J형 나이프 부재를 통해 직물원단의 이면을 스크래핑하여 분산된 섭유?h(14)들이 암막 폼코팅액 표면에 불규칙적으로 교차하는 섬유?h 비산 공급과정을 더 포함한다.Particularly, in this embodiment, the fibers h(14) made of filament cilia to the black film foam coating liquid flattened through the scraping process are scattered and supplied through a scattering supply member 160 that scatters through pneumatic pressure, and then, J-type By scraping the back side of the fabric through a knife member, the dispersed oil?h(14) may further include a fiber?h scattering supply process in which the blackout foam coating liquid intersects irregularly on the surface.

본 발명에서는 상기 섬유?h(14)들을 암막 폼코팅액 자체에 투입하여 암막 폼코팅액과 함께 교반 혼입하지 아니하고, 중간 폼코팅층에 도포된 암막 폼코팅액에 단섬유?h들을 압축공기를 통해 비산하여 공급하면, 암막 섬유?h들은 뭉쳐진 상태로 상부 암막 폼코팅층부에 국부적으로 잔류하지 아니하고, 암막 폼코팅액의 표면에 골고루 분산하여 부직포 형태로 교차하여 형성된다.In the present invention, the fibers?h(14) are not mixed with the blackout foam coating solution by adding them to the blackout foam coating solution itself, and the short fibers?h are scattered through compressed air to the blackout foam coating solution applied to the intermediate foam coating layer and supplied. On the bottom, the blackout fibers h do not locally remain on the upper blackout foam coating layer in a lumped state, but are evenly dispersed on the surface of the blackout foam coating solution to cross and form a nonwoven fabric.

즉, 본 발명은 2차 암막 폼코팅층의 이면에 균일하게 분산된 암막 폼코팅액의 표면에, 별도의 비산 공급과정을 통해 단섬유?h들을 비산하여 공급하므로, 상기 비산 공급된 섬유?h들은 암막 폼코팅액의 이면에 국부적으로 뭉쳐지지 아니하고 균일하게 분산하여 부직포 형태로 교차된 상태를 형성하게 된다.That is, in the present invention, short fibers?h are scattered and supplied to the surface of the blackout foam coating solution uniformly dispersed on the back surface of the secondary blackout foam coating layer, so that the scattered fibers?h are supplied by scattering through a separate scattering supply process. The foam coating solution is not locally agglomerated, but is uniformly dispersed to form a crossover state in the form of a non-woven fabric.

따라서, 상기 암막 폼코팅액에 비산 공급되어 부직포 형태로 교차된 단섬유?h들은 상부 암막 폼코팅층(13)의 표면에 고착되어서, 상부 암막 폼코팅층(13)을 포함하는 암막 폼코팅층들을 조직적으로 고착하므로, 상부 암막 폼코팅층(13)을 포함하는 암막 폼코팅층들의 균열 발생을 예방하게 된다.Therefore, the short fibers intersected in the form of a non-woven fabric by scattering supplied to the blackout foam coating solution are adhered to the surface of the upper blackout foam coating layer 13, so that the blackout foam coating layers including the upper blackout foam coating layer 13 are systematically fixed. Therefore, it is possible to prevent the occurrence of cracks in the blackout foam coating layers including the upper blackout foam coating layer 13.

한편, 본 발명에 따른 제조방법에 의해 제조된 롤 블라인드용 암막 직물지는, 직물원단(10)의 이면에, 하부 폼코팅층(11)과 중간 폼코팅층(12) 및 상부 폼코팅층(13)이 적층하여 형성되어서, 상기 적층하여 형성된 폼코팅층에 의한 암막작용에 의해 안정적인 암막성능이 확보될 수 있다.On the other hand, the dark film fabric for roll blinds manufactured by the manufacturing method according to the present invention, on the back surface of the fabric fabric 10, the lower foam coating layer 11, the middle foam coating layer 12 and the upper foam coating layer 13 are laminated. As a result, stable blackout performance can be secured by the blackout action by the foam coating layer formed by laminating.

특히, 상기 직물원단의 이면에 형성된 하부 폼코팅층은, 직물원단의 이면에 형성된 후크형상으로 기모(11c)들에 의해 직물원단의 이면에 보다 긴밀히 고착되고, 또 외부에 노출되는 상부 폼코팅층은 비산 공급되어 불규칙하게 교차된 섬유?h(14)들에 의해 상호 간의 응집력이 증대되므로, 장시간 햇빛에 노출되더라도 직물원단의 이면에 형성된 폼코팅층들이 직물원단에서 박리되거나, 균열이 발생되는 등 내구성 및 성능이 저하되는 현상이 예방될 수 있다.In particular, the lower foam coating layer formed on the back surface of the fabric fabric is more tightly fixed to the back surface of the fabric fabric by the brushing (11c) in a hook shape formed on the back surface of the fabric fabric, and the upper foam coating layer exposed to the outside is scattered. Since the cohesive force between the fibers and h(14) that is supplied and intersected irregularly increases, even when exposed to sunlight for a long time, the foam coating layers formed on the back surface of the fabric fabric are peeled off from the fabric fabric or cracks occur. This deterioration phenomenon can be prevented.

10. 직물원단 10a. 경사
10b. 위사 10c. 기모
11. 하부 암막 폼코팅층 12. 중간 암막 폼코팅층
13. 상부 암막 폼코팅층 14. 섬유?h
110. 코팅액 주입부재 120. J형 나이프 부재
130. 크러싱 롤러 140. 기모 형성롤러
141. 스크래쳐핀 150. 열간부재
151. 정전 발생부재 160. 비산 공급부재
10. Textile fabric 10a. slope
10b. Weft 10c. Raising
11. Lower blackout foam coating layer 12. Middle blackout foam coating layer
13. Upper blackout foam coating layer 14. Fiber?h
110. Coating liquid injection member 120. J-type knife member
130. Crushing roller 140. Raised roller
141. Scratch pin 150. Hot member
151. Power failure generating member 160. Scattering supply member

Claims (3)

경사와 위사를 직조하여 직물원단을 직조하는 직물원단 직조공정과,
상기 제조된 직물원단의 이면에 암막 폼코팅액으로 이루어진 하부 암막 폼코팅층을 형성하는 하부 암막 폼코팅층 형성공정과, 상기 하부 암막 폼코팅층의 이면에 중간 암막 폼코팅층을 형성하는 중간 암막 폼코팅층 형성공정, 및 상기 중부 암막 폼코팅층의 이면에 상부 암막 폼코팅층을 형성하는 상부 암막 폼코팅층 형성공정을 포함하여 구성하여 구성되어,
상기 직물원단의 이면에, 하부 암막 폼코팅층과 중간 암막 폼코팅층, 및 상부 암막 폼코팅층이 순차적으로 적층하여 형성된 롤 블라인드용 암막 직물지를 제조하도록 구성되고,
상기 각 암막 폼코팅층 형성공정들은, 코팅액 주입부재를 통해 암막 폼코팅액을 도포하는 암막 코팅액 도포과정과; 상기 직물원단의 이면을 나이프 부재를 통해 스크래핑하여서, 직물원단의 이면에 도포된 암막 폼코팅액이 균일한 두께로 평탄되도록 하는 스크래핑 과정; 상기 암막 코팅액 도포과정을 마친 직물원단을 텐터기에 통과시켜 암막 폼코팅액을 열간 건조하는 열간 건조과정; 및 상기 열간 건조과정을 마친 직물원단을 크러싱 롤러 사이에 통과시켜 크러싱 롤러에 의한 압착하는 롤 압착과정을 포함하여 구성된 것을 특징으로 하는 롤 블라인드용 암막 직물지의 제조방법.
A weaving process for weaving fabrics by weaving warp and weft yarns,
A lower blackout foam coating layer forming process of forming a lower blackout foam coating layer made of a blackout foam coating solution on the back surface of the fabric fabric, and an intermediate blackout foam coating layer forming process of forming an intermediate blackout foam coating layer on the back surface of the lower blackout foam coating layer, And an upper black film foam coating layer forming process of forming an upper black film foam coating layer on the back surface of the middle black film foam coating layer,
On the back side of the fabric fabric, a lower blackout foam coating layer, an intermediate blackout foam coating layer, and an upper blackout foam coating layer are sequentially stacked to produce a blackout fabric for roll blinds,
Each of the blackout foam coating layer forming processes includes: a blackout coating liquid application process of applying a blackout foam coating liquid through a coating liquid injection member; A scraping process of scraping the back surface of the fabric fabric through a knife member so that the dark film foam coating liquid applied to the back surface of the fabric fabric is flattened to a uniform thickness; A hot drying process of hot drying the blackout foam coating liquid by passing the fabric fabric after the blackout coating liquid coating process through a tenter; And a roll pressing process in which the fabric fabric after the hot drying process is passed between crushing rollers and compressed by a crushing roller.
제 1항에 있어서, 상기 암막 폼코팅액은, 아크릴계 수지 40 내지 50 중량 %와, 방염제 25 내지 45 중량%, 정포제 3 내지 6의 중량%, 발포제 3 내지 6 중량%, 안료 6 내지 8 중량 %를 혼합한 혼합 조성물을, 폼제네레이터를 통해 발포하여 형성된 것을 특징으로 하는 롤 블라인드용 암막 직물지의 제조방법.The method of claim 1, wherein the blackout foam coating solution comprises 40 to 50% by weight of an acrylic resin, 25 to 45% by weight of a flame retardant, 3 to 6% by weight of a foaming agent, 3 to 6% by weight of a foaming agent, and 6 to 8% by weight of a pigment. A method for producing a black-and-white fabric paper for roll blinds, characterized in that formed by foaming the mixed composition obtained by mixing them through a foam generator. 제 1항에 있어서, 상기 하부 암막 폼코팅층 형성공정에는, 길이방향으로 이동하면서, 외경에 복수의 스크래쳐핀들이 형성된 모우 형성롤러를 암막 폼코팅액이 도포되는 직물원단의 이면에 외접되게 회전시켜, 직물원단을 형성하는 경사의 필라멘트가 국부적으로 절단되어 직물원단의 이면으로 기립된 기모들을 형성하는 기모 형성과정이 더 포함되어,
상기 암막 폼코팅액은 기모 형성과정에 의해 형성된 기모에 고착되어서, 직물원단 이면과의 결합력이 증대되도록 구성된 것을 특징으로 하는 롤 블라인드용 암막 직물지의 제조방법.
The fabric according to claim 1, wherein in the lower blackout foam coating layer forming process, while moving in the longitudinal direction, a mow forming roller in which a plurality of scratch pins are formed on an outer diameter is rotated externally to the back surface of the fabric to which the blackout foam coating liquid is applied, The filament of the warp that forms the fabric is locally cut to form the raised hairs standing on the back side of the fabric fabric, further comprising a brush forming process,
The blackout foam coating solution is a method of manufacturing a blackout fabric paper for roll blinds, characterized in that it is configured to increase the bonding force with the rear surface of the fabric fabric by being fixed to the brushed hair formed by the brushing forming process.
KR1020190110715A 2019-09-06 2019-09-06 Manufacturing method of black-out fabric for roll blinds KR102233132B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04108182A (en) * 1990-08-22 1992-04-09 Achilles Corp Flameproofing shade curtain and production thereof
JPH04333658A (en) * 1991-05-07 1992-11-20 Osaka Gosen Kako Kk Light-shielding-flame-proof web
KR100554961B1 (en) 2003-05-20 2006-03-03 (주)풍전티.티 Double fabrics
KR20100009425A (en) 2008-07-18 2010-01-27 (주)디케이티 Blackout screen and manufacturing method thereof
KR100974443B1 (en) 2008-02-18 2010-08-06 주식회사 제승 Wrinkled double textiles and Method for manufacturing the same
JP3172925U (en) * 2011-10-28 2012-01-12 フォーモサ タッフェタ カンパニー リミテッド Heat insulating fabric

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Publication number Priority date Publication date Assignee Title
JPH04108182A (en) * 1990-08-22 1992-04-09 Achilles Corp Flameproofing shade curtain and production thereof
JPH04333658A (en) * 1991-05-07 1992-11-20 Osaka Gosen Kako Kk Light-shielding-flame-proof web
KR100554961B1 (en) 2003-05-20 2006-03-03 (주)풍전티.티 Double fabrics
KR100974443B1 (en) 2008-02-18 2010-08-06 주식회사 제승 Wrinkled double textiles and Method for manufacturing the same
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