KR20200136145A - Panel having brick pattern surface part Manufacturing Method of the same - Google Patents

Panel having brick pattern surface part Manufacturing Method of the same Download PDF

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Publication number
KR20200136145A
KR20200136145A KR1020190061815A KR20190061815A KR20200136145A KR 20200136145 A KR20200136145 A KR 20200136145A KR 1020190061815 A KR1020190061815 A KR 1020190061815A KR 20190061815 A KR20190061815 A KR 20190061815A KR 20200136145 A KR20200136145 A KR 20200136145A
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KR
South Korea
Prior art keywords
inorganic
surface panel
mixture
panel
pattern
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Application number
KR1020190061815A
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Korean (ko)
Inventor
김성우
조준행
변해봉
윤삼훈
옥현근
김지선
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(주)엘지하우시스
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Priority to KR1020190061815A priority Critical patent/KR20200136145A/en
Publication of KR20200136145A publication Critical patent/KR20200136145A/en

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/0004—Machines or apparatus for embossing decorations or marks, e.g. embossing coins characterised by the movement of the embossing tool(s), or the movement of the work, during the embossing operation
    • B44B5/0009—Rotating embossing tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/0047—Machines or apparatus for embossing decorations or marks, e.g. embossing coins by rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/005—Processes, not specifically provided for elsewhere, for producing decorative surface effects by altering locally the surface material
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/147—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like

Abstract

According to one embodiment of the present invention, an embossing roll includes: a roll body; a hollow part coupled to an outer circumferential portion of the roll body; a fixing tube having an air injection part for injecting or discharging air thereinto; and an embossing pattern part having a hollow part coupled to an outer circumferential portion of the fixing tube and having a pattern on an outer circumferential portion. According to the present invention, the embossing roll can have the easily replaced embossing pattern part, have a reduced cost for manufacturing various kinds of the embossing roll by replacing only the embossing pattern part, and have improved productivity.

Description

무기표면패널 및 그의 제조방법{Panel having brick pattern surface part Manufacturing Method of the same}Inorganic surface panel and its manufacturing method {Panel having brick pattern surface part manufacturing method of the same}

본 발명은 무기표면패널 및 그의 제조방법에 관한 것이다.The present invention relates to an inorganic surface panel and a manufacturing method thereof.

일반적으로 벽장패널은 기재위에 인쇄 및 엠보가 형성된 데코 필름을 부착하여 이루어진다. 보다 구체적으로 기재는 합판 등이 이용되고, 데코 필름은 PVC 시트에 인쇄층과 표면보호용 투명 PVC층이 적층되어 이루어진다.In general, the closet panel is made by attaching a decorative film on which printing and embossing are formed on a substrate. More specifically, plywood or the like is used as the substrate, and the decor film is made by laminating a printing layer and a transparent PVC layer for surface protection on a PVC sheet.

또한, 데코 필름은 목무늬, 세라믹 무늬 등의 다양한 인쇄패턴과 엠보형성을 통해 디자인을 구현하지만, 투명 PVC의 광택과 플라스틱 소재라는 한계에 따라 자연소재의 질감을 리얼하게 표현할 수 없다. In addition, the design of the deco film is realized through various printing patterns such as wood and ceramic patterns and embossing, but the texture of natural materials cannot be realistically expressed due to the limitations of transparent PVC and plastic materials.

또한, 표면 디자인 가공을 위한 엠보롤은 가열방식의 SUS 재질 하드롤 또는 비가열 방식의 실리콘 재질 소프트 롤 등이 사용될 수 있으나, 새로운 디자인의 엠보롤을 제작하고, 이를 교체하여 사용한다. In addition, as the emboss roll for surface design processing, a hard roll made of SUS material in a heating method or a soft roll made of silicon material in a non-heating method may be used, but an emboss roll of a new design is manufactured and used by replacing it.

이에 따라 복수의 엠보롤을 보관하기 위한 적재공간이 요구되고, 엠보롤의 교체작업시 작업자의 부상 위험성이 발생할 뿐만 아니라, 비용증가 생산성 저하의 문제점이 발생된다. Accordingly, a loading space for storing a plurality of emboss rolls is required, and a risk of injury to an operator occurs when the emboss roll is replaced, as well as a problem of increasing cost and reducing productivity.

본 발명의 일 관점은 리얼한 질감의 무기소재 패턴이 형성된 무기표면패널 및 그의 제조방법을 제공하기 위한 것이다.One aspect of the present invention is to provide an inorganic surface panel and a method of manufacturing the same formed with an inorganic material pattern having a real texture.

본 발명의 다른 관점은 엠보 패턴부의 교체가 용이한 엠보롤을 제공하고, 엠보 패턴부만을 교체함에 따라 다양한 종류의 엠보롤을 제작하기 위한 비용이 절감되고, 생산성을 향상시킬 수 있는 제 무기표면패널 제조방법을 제공하기 위한 것이다.Another aspect of the present invention is to provide an emboss roll that is easy to replace the emboss pattern part, and by replacing only the emboss pattern part, the cost for manufacturing various types of emboss rolls is reduced, and the first inorganic surface panel that can improve productivity It is to provide a manufacturing method.

본 발명의 일실시예에 따른 무기표면패널은 패널부와, 상기 패널부의 일면에 결합된 패턴부를 포함하고, 상기 패턴부는 무기 혼합물로 이루어지고, 무기질감 패턴이 형성된다. An inorganic surface panel according to an embodiment of the present invention includes a panel portion and a pattern portion coupled to one surface of the panel portion, and the pattern portion is made of an inorganic mixture, and an inorganic texture pattern is formed.

또한, 무기표면패널에 있어서, 상기 무기 혼합물은 Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy 등의 바인더 수지 중에서 하나를 선택하고, 시멘트, 탄석, 질석, 규조토, 규사, 글라스 비드(Glass Bead), 컬러 칩(color Chip), 무기안료를 포함하는 무기물 중에서 3종 이상이 혼합되어 이루어질 수 있다. In addition, in the inorganic surface panel, the inorganic mixture is selected from binder resins such as Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, and Exposy, and cement, tanstone, vermiculite, diatomaceous earth, silica sand, glass beads, It may be formed by mixing three or more types of inorganic materials including color chips and inorganic pigments.

또한, 무기표면패널에 있어서, 상기 무기 혼합물은 상기 바인더 수지 100 중량부 및 무기물 50~ 100 중량부를 포함할 수 있다. In addition, in the inorganic surface panel, the inorganic mixture may include 100 parts by weight of the binder resin and 50 to 100 parts by weight of an inorganic material.

또한, 무기표면패널에 있어서, 상기 패널부는 합판, MDF(Medium　Density　Fiberboard), LPM(Low Pressure Mela-Mine Impregnated Paper) 및 HPM(High Pressure Melamine Sheet) 중 하나가 선택되어 이루어질 수 있다. In addition, in the inorganic surface panel, the panel portion may be formed by selecting one of plywood, Medium 　 Density 　 Fiberboard (MDF), Low Pressure Mela-Mine Impregnated Paper (LPM), and High Pressure Melamine Sheet (HPM).

본 발명의 일실시예에 따른 무기표면패널 제조방법은 패널에 무기물이 함유된 무기 혼합물을 도포하는 무기 혼합물 도포단계와, 패널에 도포된 무기 혼합물에 무기질감 패턴을 형성시키는 패터닝 형성단계와, 패터닝된 상기 무기 혼합물을 경화시키거나 건조시키는 후처리단계를 포함한다. The method of manufacturing an inorganic surface panel according to an embodiment of the present invention includes an inorganic mixture coating step of applying an inorganic mixture containing an inorganic material to the panel, a patterning forming step of forming an inorganic texture pattern on the inorganic mixture applied to the panel, and patterning. And a post-treatment step of curing or drying the inorganic mixture.

또한, 무기표면패널 제조방법에 있어서, 상기 패터닝 형성단계는 무기질감 패턴이 형성된 엠보롤을 이용하여 상기 무기 혼합물을 가압한다. In addition, in the method of manufacturing an inorganic surface panel, in the patterning forming step, the inorganic mixture is pressed using an emboss roll having an inorganic texture pattern formed thereon.

또한, 무기표면패널 제조방법에 있어서, 상기 엠보롤은 롤바디와, 상기 롤바디의 외주부에 결합되는 중공부와, 내부에 공기를 주입하거나 배출시키기 위한 공기주입부가 형성된 고정튜브와, 상기 고정튜브의 외주부에 탈착가능하도록 결합되기 위한 중공부가 형성되고, 외주부에 무기질감 패턴이 형성된 엠보 패턴부를 포함한다. In addition, in the method of manufacturing an inorganic surface panel, the embossing roll includes a roll body, a hollow portion coupled to the outer circumference of the roll body, an air injection portion for injecting or discharging air therein, and the fixing tube A hollow portion is formed to be detachably coupled to the outer peripheral portion of the, and includes an embossed pattern portion formed with an inorganic texture pattern on the outer peripheral portion.

또한, 무기표면패널 제조방법에 있어서, 상기 롤바디는 원통형상으로 이루어진 원통바디부와, 상기 원통바디부의 양단부에 결합되는 고정휠을 포함하고, 상기 원통바디부의 양단에는 휠나사결합부가 형성되고, 상기 고정휠에는 상기 휠나사결합부에 대응되는 바디나사결합부가 형성될 수 있다. In addition, in the method of manufacturing an inorganic surface panel, the roll body includes a cylindrical body portion formed in a cylindrical shape, and a fixed wheel coupled to both ends of the cylindrical body portion, and wheel screw coupling portions are formed at both ends of the cylindrical body portion, A body screw coupling portion corresponding to the wheel screw coupling portion may be formed on the fixed wheel.

또한, 무기표면패널 제조방법에 있어서, 상기 고정튜브의 외주부에 상기 엠보 패턴부를 결합시키고, 상기 공기 주입부를 통해 상기 고정튜브의 내부에 공기를 주입하여 상기 고정튜브를 팽창시켜 상기 엠보 패턴부를 고정한다. In addition, in the method of manufacturing an inorganic surface panel, the embossed pattern part is coupled to the outer periphery of the fixing tube, and air is injected into the fixing tube through the air injection part to expand the fixing tube to fix the embossed pattern part. .

또한, 무기표면패널 제조방법에 있어서, 상기 무기 혼합물은 Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy 등의 바인더 수지 중에서 하나를 선택하고, 시멘트, 탄석, 질석, 규조토, 규사, 글라스 비드(Glass Bead), 컬러 칩(color Chip), 무기안료를 포함하는 무기물 중에서 3종 이상이 혼합되어 이루어지고, 상기 무기 혼합물은 상기 바인더 수지 100 중량부 및 무기물 50~ 100 중량부를 포함할 수 있다. In addition, in the method of manufacturing an inorganic surface panel, the inorganic mixture is selected from binder resins such as Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, and Exposy, and cement, tanstone, vermiculite, diatomaceous earth, silica sand, and glass beads ), color chips, and three or more of inorganic substances including inorganic pigments are mixed, and the inorganic mixture may include 100 parts by weight of the binder resin and 50 to 100 parts by weight of the inorganic material.

또한, 무기표면패널 제조방법에 있어서, 상기 후처리단계는 상기 무기 혼합물에 열을 가하는 1차 경화단계와, 건조단계와, 2차 경화단계를 포함할 수 있다. In addition, in the method of manufacturing an inorganic surface panel, the post-treatment step may include a first curing step of applying heat to the inorganic mixture, a drying step, and a second curing step.

기타 실시 예들의 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다.Details of other embodiments are included in the detailed description and drawings.

본 발명에 의하면 리얼한 질감의 무기소재 패턴이 형성된 무기표면패널 및 그의 제조방법을 얻을 수 있다. According to the present invention, it is possible to obtain an inorganic surface panel on which an inorganic material pattern having a real texture is formed, and a method of manufacturing the same.

또한, 본 발명에 의하면 엠보 패턴부의 교체가 용이한 엠보롤을 제공하고, 엠보 패턴부만을 교체함에 따라 다양한 종류의 엠보롤을 제작하기 위한 비용이 절감되고, 생산성을 향상시킬 수 있는 무기표면패널 제조방법을 얻을 수 있다.In addition, according to the present invention, it provides an emboss roll that is easy to replace the emboss pattern part, and by replacing only the emboss pattern part, the cost for manufacturing various types of emboss rolls is reduced, and the production of an inorganic surface panel capable of improving productivity You can get the way.

본 발명의 기술적 사상의 실시예는, 구체적으로 언급되지 않은 다양한 효과를 제공할 수 있다는 것이 충분히 이해될 수 있을 것이다. It will be fully understood that the embodiments of the technical idea of the present invention can provide various effects not specifically mentioned.

도 1은 본 발명의 일실시예에 따른 무기표면패널의 제조방법을 개략적으로 도시한 순서도이다.
도 2는 도 1에 도시한 무기표면패널의 제조방법을 구현하기 위한 일실시예를 개략적으로 도시한 공정도이다.
도 3은 도 2에 도시한 패터닝 형성 공정을 위한 엠보롤의 사시도이다.
도 4는 도 3에 도시한 엠보롤의 개략적인 분해 사시도이다.
도 5는 도 3에 도시한 엠보롤의 개략적인 A-A 단면도이다.
도 6은 본 발명의 일실시예에 따른 무기표면패널을 개략적으로 도시한 구성도이다.
도 7은 도 6에 도시한 무기표면패널의 개략적인 B-B 단면도이다.1 is a flow chart schematically showing a method of manufacturing an inorganic surface panel according to an embodiment of the present invention.
FIG. 2 is a schematic process diagram illustrating an embodiment for implementing the method of manufacturing the inorganic surface panel shown in FIG. 1.
3 is a perspective view of an emboss roll for the patterning forming process shown in FIG. 2.
4 is a schematic exploded perspective view of the emboss roll shown in FIG. 3.
5 is a schematic cross-sectional view taken along AA of the emboss roll shown in FIG. 3.
6 is a schematic diagram of an inorganic surface panel according to an embodiment of the present invention.
7 is a schematic cross-sectional view taken along BB of the inorganic surface panel shown in FIG. 6.

본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예를 참조하면 명확해질 것이다. 그러나 본 발명은 여기서 설명되는 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. Advantages and features of the present invention, and a method of achieving them will become apparent with reference to the embodiments described below in detail together with the accompanying drawings. However, the present invention is not limited to the embodiments described herein and may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosed content may be thorough and complete, and the spirit of the present invention may be sufficiently conveyed to those skilled in the art.

본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used in the present application are only used to describe specific embodiments, and are not intended to limit the present invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In the present application, terms such as "comprise" or "have" are intended to designate the presence of features, numbers, steps, actions, components, parts, or combinations thereof described in the specification, but one or more other features. It is to be understood that the presence or addition of elements or numbers, steps, actions, components, parts, or combinations thereof, does not preclude in advance the possibility of being added.

다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미가 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미가 있는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless otherwise defined, all terms including technical or scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning of the related technology, and should not be interpreted as an ideal or excessively formal meaning unless explicitly defined in this application. Does not.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 일실시예에 따른 무기표면패널의 제조방법을 개략적으로 도시한 순서도이다. 1 is a flow chart schematically showing a method of manufacturing an inorganic surface panel according to an embodiment of the present invention.

도시한 바와 같이, 무기표면패널 제조방법(S1000)은 무기 혼합물 도포단계(S1100), 패터닝 형성단계(S1200) 및 후처리단계(S1300)를 포함한다.As shown, the inorganic surface panel manufacturing method (S1000) includes an inorganic mixture coating step (S1100), a patterning forming step (S1200), and a post-treatment step (S1300).

보다 구체적으로, 무기 혼합물 도포단계(S1100)는 패널에 무기물이 함유된 무기 혼합물을 도포하는 단계이다.More specifically, the inorganic mixture coating step (S1100) is a step of applying an inorganic mixture containing an inorganic material to the panel.

패널은 합판, MDF(Medium　Density　Fiberboard), LPM(Low Pressure Mela-Mine Impregnated Paper) 및 HPM(High Pressure Melamine Sheet)과 같은 패널 형태로 이루어질 수 있다. The panel may be formed in the form of a panel such as plywood, Medium 　 Density 　 Fiberboard (MDF), Low Pressure Mela-Mine Impregnated Paper (LPM), and High Pressure Melamine Sheet (HPM).

무기 혼합물은 Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy 등의 바인더 수지 중에서 하나를 선택하고, 시멘트, 탄석, 질석, 규조토, 규사, 글라스 비드(Glass Bead), 컬러 칩(Color Chip), 무기안료를 포함하는 무기물 중에서 3종 이상이 혼합되어 이루어질 수 있다.As an inorganic mixture, select one of binder resins such as Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, and Exposy, and select cement, coal stone, vermiculite, diatomaceous earth, silica sand, glass beads, color chips, inorganic pigments. It may be formed by mixing three or more of the inorganic material containing.

무기 혼합물은 수지 100 중량부 및 무기물 50~ 100 중량부를 포함할 수 있다. 바람직하게는 수지 100 중량부 및 무기물 50~ 700 중량부를 포함할 수 있다. 무기물이 50 이하인 경우 수지함유량이 높아 패터닝 형성에 따른 무기질감을 표현하기 어렵고, 무기물이 70 이상인 경우 점도가 상승하여 패터닝 형성가공이 어렵다. The inorganic mixture may include 100 parts by weight of a resin and 50 to 100 parts by weight of an inorganic material. Preferably, it may contain 100 parts by weight of the resin and 50 to 700 parts by weight of an inorganic material. When the inorganic material is 50 or less, it is difficult to express the inorganic texture due to patterning formation due to the high resin content, and when the inorganic material is 70 or more, the viscosity increases and the patterning formation process is difficult.

또한, 무기 혼합물 도포방법은 스프레이 분사방식 또는 티다이(T-die)를 이용한 커튼윌 코팅방식으로 구현될 수 있다. In addition, the method of applying the inorganic mixture may be implemented by a spray spraying method or a curtain wheel coating method using a T-die.

패터닝 형성단계(S1200)는 패널에 무기 혼합물을 도포한 이후, 무기 혼합물에 무기질감 패턴을 형성시키는 단계이다. 이를 위해 무기질감 예를들어 브릭(Brick) 패턴이 형성된 엠보롤을 무기 혼합물에 가압하는 방식으로 무기 혼합물에 무기질감의 패터닝을 형성시킬 수 있다.The patterning formation step S1200 is a step of forming an inorganic texture pattern on the inorganic mixture after applying the inorganic mixture to the panel. To this end, patterning of an inorganic texture may be formed on the inorganic mixture by pressing an inorganic texture, for example, an emboss roll having a brick pattern on the inorganic mixture.

후처리단계(S1300)는 무기질감 패턴이 형성된 무기 혼합물에 열을 가해서 경화시키거나 건조시키는 단계이다. 이에 대한 일례로서 가열에 의한 1차 경화단계와, 건조단계와 2차 경화 단계로 이루어질 수 있다. The post-treatment step (S1300) is a step of curing or drying an inorganic mixture having an inorganic texture pattern formed thereon by applying heat. As an example of this, a first curing step by heating, a drying step and a second curing step may be performed.

도 2는 도 1에 도시한 무기표면패널의 제조방법을 구현하기 위한 일실시예를 개략적으로 도시한 공정도이다. FIG. 2 is a schematic process diagram illustrating an embodiment for implementing the method of manufacturing the inorganic surface panel shown in FIG. 1.

도시한 바와 같이 무기표면패널을 제조하기 위해 이송장치(400)는 패널(10)을 무기 혼합물 분사부(100)로 이송시킨다.As shown, in order to manufacture an inorganic surface panel, the transfer device 400 transfers the panel 10 to the inorganic mixture spraying unit 100.

다음으로 무기 혼합물 분사부(100)는 패널(10)의 상면에 무기 혼합물(20)을 분사시킨다. 패널(10)은 무기 혼합물(20)이 도포된 상태로 무기질감 패터닝 형성을 위한 엠보롤(200)로 이송된다. Next, the inorganic mixture spraying unit 100 sprays the inorganic mixture 20 on the upper surface of the panel 10. The panel 10 is transferred to the emboss roll 200 for forming an inorganic texture patterning in a state in which the inorganic mixture 20 is applied.

엠보롤(200)은 무기 혼합물(20)을 가압하여 무기질감 패너팅을 형성시킨다. The emboroll 200 pressurizes the inorganic mixture 20 to form an inorganic texture panning.

그리고 무기 혼합물(20)에 무기질감이 패터닝된 상태에서 패널(10)은 건조부(300)로 이송된다.In addition, the panel 10 is transferred to the drying unit 300 while the inorganic mixture 20 is patterned with an inorganic texture.

도 3은 도 2에 도시한 패터닝 형성 공정을 위한 엠보롤의 사시도이고, 도 4는 도 3에 도시한 엠보롤의 개략적인 분해 사시도이고, 도 5는 도 3에 도시한 엠보롤의 개략적인 A-A 단면도이다.FIG. 3 is a perspective view of an emboss roll for the patterning formation process shown in FIG. 2, FIG. 4 is a schematic exploded perspective view of the emboss roll shown in FIG. 3, and FIG. 5 is a schematic AA of the emboss roll shown in FIG. It is a cross-sectional view.

도시한 바와 같이, 엠보롤(200)은 롤바디(210), 고정튜브(220) 및 엠보 패턴부(230)를 포함한다.As shown, the embossing roll 200 includes a roll body 210, a fixed tube 220, and an embossed pattern portion 230.

보다 구체적으로, 롤바디(210)는 원통형상으로 이루어진 원통바디부(211)와 고정휠(212)을 포함한다. More specifically, the roll body 210 includes a cylindrical body part 211 and a fixed wheel 212 made of a cylindrical shape.

또한, 원통바디부(211)의 양단부에는 휠나사결합부(211a)이 형성된다. 고정휠(212)에는 원통바디부(211)의 휠나사결합부(211a)에 대응되는 바디나사결합부(212a)가 형성된다.In addition, wheel screw coupling portions 211a are formed at both ends of the cylindrical body portion 211. A body screw coupling portion 212a corresponding to the wheel screw coupling portion 211a of the cylindrical body portion 211 is formed on the fixed wheel 212.

원통바디부(211)는 SUS, Aluminum, 스테인리스 스틸등의 재료 중 하나를 선택하여 이루어질 수 있다. The cylindrical body part 211 may be formed by selecting one of materials such as SUS, Aluminum, and stainless steel.

고정튜브(220)는 원통바디부에 대응되는 원통형상으로 이루어지고, 원통바디부(211)의 외주부에 결합되기 위해 중공부(221)가 형성되고, 고정튜브(220)의 내부에 공기를 주입하고 배출시키기 위한 공기 주입부(222)가 형성된다.The fixing tube 220 has a cylindrical shape corresponding to the cylindrical body part, a hollow part 221 is formed to be coupled to the outer circumference of the cylindrical body part 211, and air is injected into the inside of the fixing tube 220 And an air injection part 222 for discharging it is formed.

엠보 패턴부(230)는 고정튜브(220)에 대응되는 원통형상으로 이루어진다. 엠보 패턴부(230)에는 외주부에 패턴(231)이 형성되고, 고정튜브(220)의 외주부에 결합되기 위한 중공부(221)가 형성된다. 패턴(231)은 무기질감 형성을 위한 브릭 패턴으로 형성될 수 있다. The embossed pattern part 230 has a cylindrical shape corresponding to the fixing tube 220. The embossed pattern part 230 has a pattern 231 formed on the outer circumference thereof, and a hollow part 221 for coupling to the outer circumferential part of the fixing tube 220 is formed. The pattern 231 may be formed as a brick pattern for forming an inorganic texture.

엠보 패턴부(230)는 실리콘, NBR, SBR, 가황고무 중 하나를 선택하여 이루어질 수 있다. The embossed pattern unit 230 may be formed by selecting one of silicon, NBR, SBR, and vulcanized rubber.

상기한 바와 같이 이루어지고, 롤바디(210)의 외주부에 고정튜브(220)가 결합되고, 고정튜브(220)의 외주부에 엠보 패턴부(230)가 결합되어 엠보 패턴부의 교체가 가능한 엠보롤(200)이 완성된다. It is made as described above, the fixing tube 220 is coupled to the outer peripheral portion of the roll body 210, the embossed pattern portion 230 is coupled to the outer peripheral portion of the fixed tube 220, so that the embossed roll ( 200) is completed.

즉, 원통바디부(211)의 외주부의 직경(D1)은 고정튜브(220)의 내주부 직경(D2) 보다 작고, 고정튜브(220)의 외주부의 직경(D3)은 엠보 패턴부(230)의 내주부 직경(D4)과 동일하거나 크다.That is, the diameter (D1) of the outer peripheral portion of the cylindrical body 211 is smaller than the diameter (D2) of the inner peripheral portion of the fixing tube 220, the diameter (D3) of the outer peripheral portion of the fixing tube 220 is embossed pattern portion 230 It is equal to or greater than the inner peripheral diameter (D4) of.

또한, 엠보 패턴부(230)의 교체가 가능하도록 고정튜브(220)에 선택적으로 에어를 주입하고, 배출시킨다.In addition, air is selectively injected and discharged into the fixing tube 220 so that the embossed pattern part 230 can be replaced.

보다 구체적으로, 고정튜브(220)에 엠보 패턴부(230)를 결합시키기 위해, 우선 롤바디(210)의 외주부에 고정튜브(220)를 결합시키고, 고정튜브(220)의 공기 주입부(222)를 통해 고정튜브(220) 내부의 공기를 배출시킨다.More specifically, in order to couple the embossed pattern portion 230 to the fixing tube 220, first, the fixing tube 220 is coupled to the outer periphery of the roll body 210, and the air injection portion 222 of the fixing tube 220 ) To discharge the air inside the fixed tube 220.

다음으로 고정튜브(220)의 외주부에 엠보 패턴부(230)를 결합시키고, 공기 주입부(222)를 통해 고정튜브(220) 내부의 공기를 주입한다. 이 경우 고정튜브(220)는 팽창되면서 엠보 패턴부(230)를 고정시킨다.Next, the embossed pattern part 230 is coupled to the outer circumference of the fixing tube 220, and air inside the fixing tube 220 is injected through the air injection part 222. In this case, the fixing tube 220 is expanded to fix the embossed pattern portion 230.

다음으로, 고정휠(212)을 원통바디부(211)에 양측에 고정시킨다.Next, the fixing wheel 212 is fixed to the cylindrical body 211 on both sides.

상기한 바와 같이 이루어짐에 따라, 사용자가 엠보 패턴부(230)를 간편하게 교체하면서 사용할 수 있다. As it is made as described above, the user can use the embossed pattern unit 230 while simply replacing it.

도 6은 본 발명의 일실시예에 따른 무기표면패널을 개략적으로 도시한 구성도이고, 도 7은 도 6에 도시한 무기표면패널의 개략적인 B-B 단면도이다. 6 is a block diagram schematically showing an inorganic surface panel according to an embodiment of the present invention, and FIG. 7 is a schematic B-B cross-sectional view of the inorganic surface panel shown in FIG. 6.

도시한 바와 같이, 무기표면패널(2000)은 패턴부(2100)와 패널부(2200)를 포함한다. As shown, the inorganic surface panel 2000 includes a pattern portion 2100 and a panel portion 2200.

패턴부(2100)는 패널부(2200)의 상면에 결합되고, 무기질감이 패터닝된다. The pattern portion 2100 is coupled to the upper surface of the panel portion 2200, and an inorganic texture is patterned.

전술한 바와 같이, 패널부(2200)는 합판, MDF(Medium　Density　Fiberboard), LPM(Low Pressure Mela-Mine Impregnated Paper) 및 HPM(High Pressure Melamine Sheet) 중 하나가 선택되어 이루어질 수 있다. As described above, the panel unit 2200 may be formed by selecting one of plywood, Medium 　 Density 　 Fiberboard (MDF), Low Pressure Mela-Mine Impregnated Paper (LPM), and High Pressure Melamine Sheet (HPM).

또한, 패턴부(2100)는 무기 혼합물이 패널부에 도포되고, 무기질감 형상으로 패터닝된 후 경화되어 이루어진다. In addition, the pattern portion 2100 is formed by applying an inorganic mixture to the panel portion, patterning it into an inorganic texture, and then curing.

이때, 무기 혼합물은 Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy 등의 바인더 수지 중에서 하나를 선택하고, 시멘트, 탄석, 질석, 규조토, 규사, 글라스 비드(Glass Bead), 컬러 칩(color Chip), 무기안료를 포함하는 무기물 중에서 3종 이상이 혼합되어 이루어질 수 있다.At this time, the inorganic mixture is selected from among binder resins such as Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, and Exposy, and cement, tanstone, vermiculite, diatomaceous earth, silica sand, glass beads, color chips, It may be formed by mixing three or more types of inorganic materials including inorganic pigments.

또한, 무기 혼합물은 수지 100 중량부 및 무기물 50~ 100 중량부를 포함할 수 있다. 바람직하게는 수지 100 중량부 및 무기물 50~ 700 중량부를 포함할 수 있다. In addition, the inorganic mixture may include 100 parts by weight of a resin and 50 to 100 parts by weight of an inorganic material. Preferably, it may contain 100 parts by weight of the resin and 50 to 700 parts by weight of an inorganic material.

이상, 첨부된 도면을 참조하여 본 발명의 바람직한 일 실시예를 설명하였지만, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명이 그 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 일 실시예는 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.In the above, a preferred embodiment of the present invention has been described with reference to the accompanying drawings, but those of ordinary skill in the art to which the present invention pertains, the present invention in other specific forms without changing the technical idea or essential features. It will be appreciated that it can be implemented. Therefore, it should be understood that the exemplary embodiment described above is illustrative in all respects and is not limiting.

10: 패널 20: 무기 혼합물
100: 무기 혼합물 분사부 200: 엠보롤
210: 롤바디 211: 원통바디부
211a: 휠나사결합부 212: 고정휠
212a: 바디나사결합부 220: 고정튜브
221: 중공부 222: 공기 주입부
230: 엠보 패턴부 231: 패턴
300: 건조부 400: 이송장치
2000: 무기표면패널 2100: 패턴부
2200: 패널부10: panel 20: inorganic mixture
100: inorganic mixture injection unit 200: emboss roll
210: roll body 211: cylindrical body
211a: wheel screw coupling portion 212: fixed wheel
212a: body screw coupling part 220: fixing tube
221: hollow part 222: air injection part
230: embossed pattern portion 231: pattern
300: drying unit 400: transfer device
2000: inorganic surface panel 2100: pattern portion
2200: panel part

Claims (11)

패널부; 및
상기 패널부의 일면에 결합된 패턴부를 포함하고,
상기 패턴부는 무기 혼합물로 이루어지고, 무기질감 패턴이 형성된
무기표면패널.
Panel part; And
Including a pattern portion coupled to one surface of the panel portion,
The pattern part is made of an inorganic mixture, and an inorganic texture pattern is formed.
Inorganic surface panel.
 제 1 항에 있어서,
상기 무기 혼합물은 Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy 등의 바인더 수지 중에서 하나를 선택하고, 시멘트, 탄석, 질석, 규조토, 규사, 글라스 비드(Glass Bead), 컬러 칩(color Chip), 무기안료를 포함하는 무기물 중에서 3종 이상이 혼합되어 이루어진
무기표면패널.
The method of claim 1,
The inorganic mixture is selected from binder resins such as Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy, etc., and cement, charcoal, vermiculite, diatomaceous earth, silica sand, glass beads, color chips, inorganic Consisting of three or more kinds of inorganic substances containing pigments
Inorganic surface panel.
 제 2 항에 있어서,
상기 무기 혼합물은 상기 바인더 수지 100 중량부 및 무기물 50~ 100 중량부를 포함하는
무기표면패널.The method of claim 2,
The inorganic mixture comprises 100 parts by weight of the binder resin and 50 to 100 parts by weight of an inorganic material.
Inorganic surface panel. 제 1 항에 있어서,
상기 패널부는
합판, MDF(Medium　Density　Fiberboard), LPM(Low Pressure Mela-Mine Impregnated Paper) 및 HPM(High Pressure Melamine Sheet) 중 하나가 선택되어 이루어진
무기표면패널.
The method of claim 1,
The panel part
Plywood, MDF (Medium Density Fiberboard), LPM (Low Pressure Mela-Mine Impregnated Paper), and HPM (High Pressure Melamine Sheet)
Inorganic surface panel.
 패널에 무기물이 함유된 무기 혼합물을 도포하는 무기 혼합물 도포단계;
패널에 도포된 무기 혼합물에 무기질감 패턴을 형성시키는 패터닝 형성단계; 및
패터닝된 상기 무기 혼합물을 경화시키거나 건조시키는 후처리단계를 포함하는
무기표면패널 제조방법.
An inorganic mixture coating step of applying an inorganic mixture containing an inorganic material to the panel;
A patterning forming step of forming an inorganic texture pattern on the inorganic mixture applied to the panel; And
Including a post-treatment step of curing or drying the patterned inorganic mixture
Inorganic surface panel manufacturing method.
 제 5 항에 있어서,
상기 패터닝 형성단계는
무기질감 패턴이 형성된 엠보롤을 이용하여 상기 무기 혼합물을 가압하는
무기표면패널 제조방법.
The method of claim 5,
The patterning forming step
Pressing the inorganic mixture using an embossed roll having an inorganic texture pattern
Inorganic surface panel manufacturing method.
 제 6 항에 있어서,
상기 엠보롤은 롤바디와, 상기 롤바디의 외주부에 결합되는 중공부와, 내부에 공기를 주입하거나 배출시키기 위한 공기주입부가 형성된 고정튜브와, 상기 고정튜브의 외주부에 탈착가능하도록 결합되기 위한 중공부가 형성되고, 외주부에 무기질감 패턴이 형성된 엠보 패턴부를 포함하는
무기표면패널 제조방법.
The method of claim 6,
The emboroll is a fixed tube having a roll body, a hollow portion coupled to the outer peripheral portion of the roll body, an air injection portion for injecting or discharging air therein, and a hollow portion for detachably coupled to the outer peripheral portion of the fixed tube. And an embossed pattern part formed with an additional and inorganic texture pattern formed on the outer circumference thereof
Inorganic surface panel manufacturing method.
 제 7 항에 있어서,
상기 롤바디는 원통형상으로 이루어진 원통바디부와, 상기 원통바디부의 양단부에 결합되는 고정휠을 포함하고,
상기 원통바디부의 양단에는 휠나사결합부가 형성되고, 상기 고정휠에는
상기 휠나사결합부에 대응되는 바디나사결합부가 형성된
무기표면패널 제조방법.
The method of claim 7,
The roll body includes a cylindrical body portion made of a cylindrical shape, and a fixed wheel coupled to both ends of the cylindrical body portion,
Wheel screw coupling portions are formed at both ends of the cylindrical body portion, and the fixed wheel
Body screw coupling portion corresponding to the wheel screw coupling portion is formed
Inorganic surface panel manufacturing method.
 제 7 항에 있어서,
상기 고정튜브의 외주부에 상기 엠보 패턴부를 결합시키고, 상기 공기 주입부를 통해 상기 고정튜브의 내부에 공기를 주입하여 상기 고정튜브를 팽창시켜 상기 엠보 패턴부를 고정하는
무기표면패널 제조방법.
The method of claim 7,
The embossed pattern part is coupled to the outer periphery of the fixing tube, and air is injected into the fixing tube through the air injection part to expand the fixing tube to fix the embossed pattern part.
Inorganic surface panel manufacturing method.
 제 5 항에 있어서,
상기 무기 혼합물은 Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy 등의 바인더 수지 중에서 하나를 선택하고, 시멘트, 탄석, 질석, 규조토, 규사, 글라스 비드(Glass Bead), 컬러 칩(color Chip), 무기안료를 포함하는 무기물 중에서 3종 이상이 혼합되어 이루어지고,
상기 무기 혼합물은 상기 바인더 수지 100 중량부 및 무기물 50~ 100 중량부를 포함하는
무기표면패널 제조방법.
The method of claim 5,
The inorganic mixture is selected from binder resins such as Acryl, Acryl Urethane Dispersion, Poly Urethane Dispersion, Exposy, etc., and cement, charcoal, vermiculite, diatomaceous earth, silica sand, glass beads, color chips, inorganic It is made by mixing three or more kinds of inorganic substances containing a pigment,
The inorganic mixture comprises 100 parts by weight of the binder resin and 50 to 100 parts by weight of an inorganic material.
Inorganic surface panel manufacturing method.
 제 5 항에 있어서,
상기 후처리단계는
상기 무기 혼합물에 열을 가하는 1차 경화단계와, 건조단계와, 2차 경화단계를 포함하는
무기표면패널 제조방법.
The method of claim 5,
The post-treatment step
Including a first curing step of applying heat to the inorganic mixture, a drying step, and a second curing step
Inorganic surface panel manufacturing method.
KR1020190061815A 2019-05-27 2019-05-27 Panel having brick pattern surface part Manufacturing Method of the same KR20200136145A (en)

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