KR20200130937A - Ceiling panel of clean room - Google Patents

Ceiling panel of clean room Download PDF

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Publication number
KR20200130937A
KR20200130937A KR1020190055500A KR20190055500A KR20200130937A KR 20200130937 A KR20200130937 A KR 20200130937A KR 1020190055500 A KR1020190055500 A KR 1020190055500A KR 20190055500 A KR20190055500 A KR 20190055500A KR 20200130937 A KR20200130937 A KR 20200130937A
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South Korea
Prior art keywords
ceiling panel
clean room
ceiling
frame
frame body
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KR1020190055500A
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Korean (ko)
Inventor
윤희수
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(주)에이치에스패널
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Priority to KR1020190055500A priority Critical patent/KR20200130937A/en
Publication of KR20200130937A publication Critical patent/KR20200130937A/en
Priority to KR2020210001686U priority patent/KR20210001249U/en

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/0442—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like having a honeycomb core
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/0428—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like having a closed frame around the periphery
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/045—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like being laminated

Abstract

The present invention provides a ceiling panel for a clean room, which bends borders of upper and lower plates of the ceiling panel forming a ceiling for a clean room into a predetermined shape to increase binding power with a rectangular frame body, thereby greatly improving durability and safety so as to easily endure a load of a worker working while stepping on the ceiling panel and extending a lifespan of the ceiling panel to improve economic feasibility.

Description

크린룸용 천정판넬{CEILING PANEL OF CLEAN ROOM}Ceiling panel for clean room{CEILING PANEL OF CLEAN ROOM}

본 발명은 크림룸의 천정을 형성하는 천정판넬에 관한 것으로서, 보다 상세하게는 상기 천정판넬을 형성하는 상판과 하판의 테두리 부분을 절곡시켜 사각 형태로 구비되는 틀체와의 결착력을 향상되도록 함으로써, 상기 천정판넬의 내구성을 크게 향상시킬 수 있도록 한 크린룸용 천정판넬에 관한 것이다.
The present invention relates to a ceiling panel that forms the ceiling of a cream room, and more particularly, by bending the rim portions of the upper and lower panels forming the ceiling panel to improve the bonding strength with the frame body provided in a square shape, the It relates to a ceiling panel for a clean room that can greatly improve the durability of the ceiling panel.

일반적인 천정판넬은 석고보드와 목재, 합성수지로 된 것이 주종을 이루고 있는바 목재로 된 것은 양산성과 원가면에서 불리하고 석고보드는 장식면에서 단조롭고 시공이 불편하며 합성수지제로 된 것은 생산코스트가 저렴한 반면 상품성이 저조한 문제점이 있었다.General ceiling panels are made of gypsum board, wood, and synthetic resin, and wood is disadvantageous in terms of mass production and cost, while gypsum board is monotonous in terms of decoration and construction is inconvenient. There was this poor problem.

최근에는 실내의 청정상태를 유지하기 위한 크림룸이 제안되고 있는바, 상기 크린룸은 건물 내부에 일정한 공간을 마련하되, 이 공간을 밀폐되게 하여 외부로부터 먼지 등의 유입을 차단할 수 있도록 함으로써, 먼지나 분진 등의 이물질에 예민한 반도체 생산, 실험실 및 수술실 등으로 사용되고 있다.Recently, a cream room has been proposed to maintain a clean indoor state. The clean room provides a certain space inside the building, but by sealing this space to block the inflow of dust from the outside, It is used in semiconductor production, laboratories and operating rooms that are sensitive to foreign substances such as dust.

종래의 크린룸 천정은 천정슬라브에 고정된 앵커볼트에 수직으로 현수된 다수의 행거에 다양한 형태의 지지바를 횡방향으로 결합 시공하고, 시공된 지지바에 볼트로 일정 규격으로 제공되는 다수의 판넬을 체결 고정하여 시공하게 된다.In the conventional cleanroom ceiling, various types of support bars are combined in a horizontal direction to a number of hangers vertically suspended with anchor bolts fixed to the ceiling slab, and a number of panels provided in a certain standard are fastened and fixed with bolts to the constructed support bars. It will be constructed.

이와 같이 시공되는 크린룸 천정은 시공을 위한 부품들이 다양한 형태로 여러 가지 많은 수로 형성되어 있고, 그 부품의 구성도 매우 복잡하게 되어 있어 시공하는데 많은 어려움과 작업시간이 소요되는 문제점을 내포하고 있었다.The clean room ceiling constructed in this way has a problem that many difficulties and work time are required for construction because the parts for construction are formed in various forms in various numbers, and the composition of the parts is also very complicated.

또한, 크린룸의 천정 시공 후 전기 배관 및 환풍시설 등 다양한 시설을 설치하기 위해 작업자가 상기 판넬을 밟고 작업을 할 경우 그 하중이 상기 판넬에 집중되어 파손되는 경우가 빈번하게 발생함에 따라 경제성이 크게 저하되고, 시설 설치에 따른 작업의 효율성이 저하되는 등의 많은 문제점을 내포하고 있다.In addition, in order to install various facilities such as electric piping and ventilation facilities after the ceiling construction of the clean room, when a worker walks on the panel, the load is concentrated on the panel and is frequently damaged. In addition, there are many problems such as lowering the efficiency of work according to the installation of the facility.

또한, 종래 크린룸에 적용되는 천정판넬은 일정 면적으로 제공되는 상,하판 사이에 충진재를 충진시켜 일명 샌드위치 패널 형태로 구비되는 것으로 비용이 저렴하여 그 수요가 점차 증가하고 있는 추세이나, 이러한 천정판넬은 내구성이 크게 저하됨은 물론 일정 시간이 경과하면 상,하판과 충진재가 분리되어 판넬의 기능을 수행하지 못하는 문제점을 내포하고 있다.
In addition, the ceiling panel applied to the conventional clean room is provided in the form of a sandwich panel by filling a filler material between the upper and lower panels provided in a certain area, and the cost is inexpensive, and the demand for the ceiling panel is gradually increasing. The durability is greatly deteriorated, and after a certain period of time, the upper and lower panels and the filler are separated, which implies a problem in that the function of the panel cannot be performed.

등록실용신안공보 제20-0463291호Registered Utility Model Publication No. 20-0463291 등록특허공보 제10-1335536호Registered Patent Publication No. 10-1335536

따라서, 상기와 같은 문제점을 해소하기 위해 본 발명은 크린룸의 천정을 형성하는 천정판넬의 상,하판 테두리를 소정 형태로 절곡시켜 사각 형태의 틀체와의 결착력을 높여 상기 천정판넬을 밟고 작업을 하는 작업자의 하중을 용이하게 지탱할 수 있도록 내구성 및 안전성을 크게 향상시키는 동시에 천정판넬의 수명을 연장시켜 경제성까지도 향상시킬 수 있는 크린룸용 천정판넬을 제공하고자 안출된 목적이 있다.
Therefore, in order to solve the above problems, the present invention is a worker who steps on the ceiling panel by bending the upper and lower edges of the ceiling panel forming the ceiling of the clean room into a predetermined shape to increase the binding force with the rectangular frame body. The purpose was devised to provide a ceiling panel for a clean room that can greatly improve durability and safety to easily support the load of the ceiling panel, while extending the life of the ceiling panel to improve economic efficiency.

상기와 같은 목적을 달성하기 위해 본 발명은 크린룸의 천정을 형성하는 다수의 천정판넬에 있어서, 다수의 프로파일을 일정 길이로 구비하여 사각틀 형태로 구비하되, 외측면에 각각 걸림홈을 길이방향으로 형성하고, 상기 걸림홈을 중심으로 하부에 결합턱이 단차지게 돌출, 형성된 틀체와; 상기 틀체의 내부에 충진되어 방음 및 단열성을 향상시키는 벌집 구조의 충진재와; 상기 틀체에 형성된 걸림홈 상부 외측면과 밀착될 수 있도록 테두리를 "

Figure pat00001
"자 형태가 되게 길이방향으로 절곡시킨 일정 면적 및 두께로 제공되는 상판과; 상기 틀체에 형성된 결합턱이 삽입될 수 있도록 테두리를 "
Figure pat00002
"자 형태의 결합홈이 내측에 길이방향으로 형성되게 절곡시킨 일정 면적 및 두께로 제공되는 하판;을 포함하여서 된 것을 특징으로 한다.In order to achieve the above object, the present invention is provided in the form of a square frame by providing a plurality of profiles with a predetermined length in a plurality of ceiling panels forming the ceiling of a clean room, but each locking groove is formed in the longitudinal direction on the outer surface. And a frame body formed by stepwise protruding from a lower portion of the locking groove; A filler having a honeycomb structure that is filled inside the frame to improve sound insulation and heat insulation; The frame is made to be in close contact with the upper outer surface of the locking groove formed in the frame body.
Figure pat00001
"A top plate provided with a certain area and thickness that is bent in the longitudinal direction to form a ruler; the frame is framed so that the coupling jaws formed in the frame can be inserted"
Figure pat00002
It characterized in that it includes "a lower plate provided with a certain area and thickness that is bent so that a shape-shaped coupling groove is formed in the longitudinal direction inside."

상술한 바와 같이 본 발명에 따른 크린룸용 천정판넬은 사각 형태의 틀체와 그 상,하부에 결합되는 상,하판의 결착력을 향상시켜 줌으로써, 상기 천정판넬을 밟고 작업을 하는 작업자의 하중을 용이하게 지탱할 수 있도록 내구성 및 안전성을 크게 향상시키는 동시에 천정판넬의 수명을 연장시켜 경제성 향상 및 유지관리 비용을 절감할 수 있는 유용한 효과가 있다.
As described above, the ceiling panel for a clean room according to the present invention improves the bonding strength of the square-shaped frame body and the upper and lower panels coupled to the upper and lower portions thereof, thereby easily supporting the load of a worker who steps on the ceiling panel. It has a useful effect of improving the durability and safety so that it can be done, while extending the life of the ceiling panel, thereby improving economic efficiency and reducing maintenance costs.

도 1은 본 발명에 따른 크린룸용 천정판넬의 개략적인 분리 사시도.
도 2는 본 발명에 따른 크린룸용 천정판넬의 정 단면도.
도 3은 도 2의 "A"부분 확대도1 is a schematic exploded perspective view of a ceiling panel for a clean room according to the present invention.
Figure 2 is a front cross-sectional view of a ceiling panel for a clean room according to the present invention.
3 is an enlarged view of part "A" of FIG. 2

이하, 첨부된 도면을 참조하여 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도시된 바와 같이 본 발명에 따른 크린룸용 천정판넬은 틀체(10)와 충진재(20), 상판(30) 및 하판(40)으로 크게 구성된다.As shown, the ceiling panel for a clean room according to the present invention is largely composed of a frame body 10 and a filler 20, an upper plate 30 and a lower plate 40.

상기 틀체(10)는 금속 특히 알루미늄 재질을 이용하여 소정 형태로 압출 성형되는 프로파일을 일정 길이로 절단하여 다수가 구비되는 것으로서, 상기 프로파일의 일측면에는 길이 방향으로 걸림홈(12)을 형성하되, 상기 걸림홈(12)을 중심으로 하부를 단차지게 돌출시켜 결합턱(14)을 일체로 형성한 상태에서 4개의 프로파일을 사각틀 형태가 되게 조립하면 되는 것이다.The frame body 10 is provided in plural by cutting a profile that is extruded into a predetermined shape using a metal, especially aluminum material, to a predetermined length, and forms a locking groove 12 in the longitudinal direction on one side of the profile, Four profiles can be assembled to form a square frame in a state in which the engaging jaws 14 are integrally formed by protruding the lower portion of the locking groove 12 in a stepped manner.

즉, 다수의 프로파일을 일정 면적의 사각틀 형태로 조립하게 되면 그 외측면인 4면에 각각의 길이방향으로 걸림홈(12)이 형성되며, 상기 걸림홈(12)의 하부에는 단차지게 결합턱(14)이 일체로 형성되게 되는 것이다.That is, when a plurality of profiles are assembled in the shape of a square frame having a certain area, the engaging grooves 12 are formed in each longitudinal direction on the four outer surfaces thereof, and the engaging jaws ( 14) will be formed integrally.

상기 충진재(20)는 상기 사각틀 형태의 틀체(10) 내부에 충진되어 단열 및 방음 기능을 수행하는 것으로서, 상기 충진재(20)는 벌집 구조의 하니콤이나 우레탄폼 또는 그라스울 중 어느 하나가 적용됨이 바람직하다.The filler 20 is filled inside the square frame-shaped frame 10 to perform heat insulation and sound insulation, and the filler 20 is preferably any one of honeycomb, urethane foam, or glass wool having a honeycomb structure. Do.

상기 상판(30)은 상기 틀체(10)의 상부를 마감하여 미려하게 보일 수 있도록 하는 기능을 수행하는 것으로서, 합성수지 또는 금속 재질의 판체를 일정 면적 및 두께로 구비하되, 테두리 부분을 길이방향으로 "

Figure pat00003
"자 형태가 되게 절곡시켜 구비하면 되는 것이다.The upper plate 30 performs a function of finishing the upper portion of the frame body 10 so that it can be seen beautifully, and has a plate body made of synthetic resin or metal in a predetermined area and thickness, and the edge portion is "
Figure pat00003
“You just need to bend it to form a ruler and have it.

상기 하판(40)은 상기 틀체(10)의 하부를 마감하여 미려하게 보일 수 있도록 하는 기능을 수행하는 것으로서, 합성수지 또는 금속 재질의 판체를 일정 면적 및 두께로 구비하되, 테두리 부분을 길이방향으로 "

Figure pat00004
"자 형태가 되게 절곡시켜 내측에 결합홈(42)이 형성될 수 있도록 하면 되는 것이다.The lower plate 40 performs a function of finishing the lower part of the frame body 10 so that it can be seen beautifully, and has a plate body made of synthetic resin or metal in a predetermined area and thickness, and the edge portion is "
Figure pat00004
"It is only necessary to bend to form a shape so that the coupling groove 42 can be formed inside.

상기와 같이 다수의 구성품으로 이루어지는 본 발명에 따른 크린룸용 천정판넬의 조립은 먼저, 테두리가 "

Figure pat00005
"자 형태로 절곡된 하판(40)을 구비한 다음 일정 길이로 제공되는 프로파일의 하부와 일측면의 돌출된 결합턱(14)에 접착제를 도포하거나 접착테이프를 부착한 상태에서 상기 결합턱(14)을 하판(40)의 결합홈(42)에 끼워넣어 일체가 되게 부착시키는 방식으로 상기 하판(40)의 4면에 상기 프로파일을 설치하여 사각틀 형태의 틀체(10)를 일체가 되게 조립,설치하면 된다.Assembly of the ceiling panel for a clean room according to the present invention consisting of a plurality of components as described above, first, the frame "
Figure pat00005
"After having the lower plate 40 bent in a shape, the bonding jaw 14 in a state in which an adhesive is applied or an adhesive tape is attached to the protruding bonding jaw 14 on one side and the lower portion of the profile provided with a predetermined length. ) Is inserted into the coupling groove 42 of the lower plate 40 so as to be integrally attached, and the profile is installed on the four sides of the lower plate 40 to integrally assemble and install the frame body 10 in the form of a square frame. Just do it.

이어서, 상기 틀체(10)의 내부에 상기 충진재(20)를 충진시킨 다음 상기 틀체(10)의 상부와 외측면에 접착제를 도포하거나 또는 접착테이프를 부착시킨 후 상기 상판(30)의 "

Figure pat00006
"자 형태로 절곡된 테두리가 상기 틀체(10)의 외측면 상부에 견고하게 부착되게 하여 크린룸용 천정판넬을 형성하면 되는 것이다.
Subsequently, after filling the filler 20 inside the frame body 10, an adhesive is applied to the upper and outer surfaces of the frame body 10, or adhesive tape is attached to the top plate 30.
Figure pat00006
"It is enough to form a ceiling panel for a clean room by making the frame bent in the shape of a shape firmly attached to the upper outer surface of the frame body 10.

상기와 같이 틀체(10)와 충진재(20)와 상판(30) 및 하판(40)이 일체로 조립, 설치되어 제공되는 본 발명에 따른 크린룸용 천정판넬은 크린룸의 천정에 각종 설비를 설치할 경우 상기 천정판넬을 밟고 작업을 하는 작업자의 하중을 용이하게 지탱할 수 있는 내구성 및 안전성이 크게 향상되는 동시에 그 수명을 연장시켜 경제성 향상 및 유지관리 비용을 절감할 수 있어 산업상 이용가능성이 매우 높은 발명인 것이다.
The ceiling panel for a clean room according to the present invention provided by assembling and installing the frame 10, the filler 20, the upper plate 30, and the lower plate 40 as described above is the above when various facilities are installed on the ceiling of the clean room. It is an invention with very high industrial applicability because durability and safety that can easily support the load of workers who step on the ceiling panel can be improved greatly, and at the same time, it can improve economic efficiency and reduce maintenance costs by extending its lifespan.

10 : 틀체 12 : 걸림홈
14 : 결합턱 20 : 충진재
30 : 상판 40 : 하판
42 : 결합홈10: frame 12: locking groove
14: coupling jaw 20: filler
30: upper plate 40: lower plate
42: coupling groove

Claims (1)

크린룸의 천정을 형성하는 다수의 천정판넬에 있어서,
다수의 프로파일을 일정 길이로 구비하여 사각틀 형태로 구비하되, 외측면에 각각 걸림홈을 길이방향으로 형성하고, 상기 걸림홈을 중심으로 하부에 결합턱이 단차지게 돌출, 형성된 틀체와;
상기 틀체의 내부에 충진되어 방음 및 단열성을 향상시키는 벌집 구조의 충진재와;
상기 틀체에 형성된 걸림홈 상부 외측면과 밀착될 수 있도록 테두리를 "
Figure pat00007
"자 형태가 되게 길이방향으로 절곡시킨 일정 면적 및 두께로 제공되는 상판과;
상기 틀체에 형성된 결합턱이 삽입될 수 있도록 테두리를 "
Figure pat00008
"자 형태의 결합홈이 내측에 길이방향으로 형성되게 절곡시킨 일정 면적 및 두께로 제공되는 하판;을 포함하여서 된 것을 특징으로 하는 크린룸용 천정판넬.In a number of ceiling panels forming the ceiling of a clean room,
A frame body having a plurality of profiles having a predetermined length and having a rectangular frame shape, each having a locking groove on an outer surface thereof in a longitudinal direction, and a coupling jaw protruding stepwisely at a lower portion of the locking groove;
A filler having a honeycomb structure that is filled inside the frame to improve sound insulation and heat insulation;
The frame is made to be in close contact with the upper outer surface of the locking groove formed in the frame body.
Figure pat00007
"A top plate provided with a certain area and thickness that is bent in the longitudinal direction to form a shape;
The rim is set so that the coupling jaws formed on the frame body can be inserted
Figure pat00008
A ceiling panel for a clean room, comprising: "a lower plate provided with a certain area and thickness that is bent so that a ruler-shaped coupling groove is formed in the longitudinal direction inside."
KR1020190055500A 2019-05-13 2019-05-13 Ceiling panel of clean room KR20200130937A (en)

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KR2020210001686U KR20210001249U (en) 2019-05-13 2021-05-28 Ceiling panel of clean room

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200463291Y1 (en) 2010-07-01 2012-10-30 주식회사 문인 Ceiling of clean room
KR101335536B1 (en) 2011-08-19 2013-12-02 주식회사 문인 Ceiling panel of clean room

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200463291Y1 (en) 2010-07-01 2012-10-30 주식회사 문인 Ceiling of clean room
KR101335536B1 (en) 2011-08-19 2013-12-02 주식회사 문인 Ceiling panel of clean room

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