KR20200080028A - Brushless DC motor core using hybrid composite containing aluminum, multiwall carbon nanotubes, iron and cobalt - Google Patents
Brushless DC motor core using hybrid composite containing aluminum, multiwall carbon nanotubes, iron and cobalt Download PDFInfo
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 154
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 title claims abstract description 78
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 77
- 239000010941 cobalt Substances 0.000 title claims abstract description 77
- 229910017052 cobalt Inorganic materials 0.000 title claims abstract description 77
- 239000002131 composite material Substances 0.000 title claims abstract description 77
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 77
- 239000002048 multi walled nanotube Substances 0.000 title claims abstract description 72
- 238000000498 ball milling Methods 0.000 claims description 17
- 238000002490 spark plasma sintering Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims description 2
- 239000002071 nanotube Substances 0.000 claims 1
- 239000002105 nanoparticle Substances 0.000 description 26
- 239000011858 nanopowder Substances 0.000 description 19
- 239000000843 powder Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 230000004907 flux Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000005415 magnetization Effects 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/247—Removing material: carving, cleaning, grinding, hobbing, honing, lapping, polishing, milling, shaving, skiving, turning the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/045—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by other means than ball or jet milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2202/00—Treatment under specific physical conditions
- B22F2202/13—Use of plasma
Abstract
Description
본 발명은 중량의 BLDC 모터의 표준라미네이트코어를 저중량 및 고성능의 자심을 갖으면서 다양한 형태로 제조가능한 혼성복합체로 대체하여 사용할 수 있을 뿐만 아니라 저중량의 상기 혼성복합체로 이루어진 코어를 포함하여 구성되는 브러시리스 DC모터를 차량, 전기자전거 등의 주행수단 및 드론 등의 비행수단 등에 구비시켜 상기 주행수단 및 비행수단 등의 효율성을 높일 수 있는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어에 관한 것이다.The present invention can be used to replace a standard laminate core of a BLDC motor of a heavy weight with a hybrid composite that can be manufactured in various forms while having a low weight and high performance magnetic core, as well as a brushless comprising a core made of the hybrid composite of a low weight. A hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, which can be equipped with a DC motor to drive vehicles such as vehicles, electric bicycles, and flying vehicles such as drones to increase the efficiency of the traveling vehicles and flying vehicles. It relates to the brushless DC motor core used.
브러시리스 DC 모터는 많은장치에서 응용분야를 찾고 있으며, 최근에는 부품수의 저감 및 조립 공수를 절감할 수 있는 브러시리스 모터의 코어 어셈블리 지지구조가 국내등록특허공보 등록번호 제10-1024312호로 제안된 바 있다.Brushless DC motors are looking for applications in many devices, and recently, a core assembly support structure of a brushless motor that can reduce the number of parts and reduce the number of assembly steps is proposed in Korean Patent Registration No. 10-1024312. There is a bar.
이러한 브러시리스 DC 모터의 가장 일반적인 용도 중 일부는 전기 자동차, 하이브리드 자동차, 전기 자전거 및 드론을 포함한 개인 운송 업체에 있다.Some of the most common uses for these brushless DC motors are in private carriers, including electric vehicles, hybrid vehicles, electric bikes and drones.
한편, 차량의 효율성을 높이고 더 나은 주행, 타기, 비행역학을 얻으려면 가능한 한 무게를 줄이는 것이 필수적이다.On the other hand, it is essential to reduce weight as much as possible in order to increase vehicle efficiency and get better driving, riding and flight dynamics.
차량의 다양한 부품의 재료에 대한 연구 및 개발이 수행되고 전체 중량을 줄이기 위한 노력이 수행되고 있다.Research and development have been conducted on materials for various parts of vehicles, and efforts are being made to reduce overall weight.
경량분말코어는 다양한 속도로 작동하는 모터의 모터코어로서 주목을 받고 있다.Lightweight powder cores are attracting attention as motor cores of motors operating at various speeds.
그러나, 일반적인 코어라미네이션이나 페라이트코어에 비해 고주파에서 손실이 적기 때문에 고주파수에서 가장 선호된다.However, it is most preferred at high frequencies because it has less loss at high frequencies compared to common core lamination or ferrite cores.
분말코어는직류 (DC) 또는 대체전류(AC) 모두에서 높은저항, 낮은손실 및 큰인덕턴스를 가지고 있다.Powder cores have high resistance, low loss and large inductance in both direct current (DC) or alternative current (AC).
이 코어는 기본적으로 연자성나노분말과 윤활제 및 결합제를 혼합한 다음 다이에서 고압으로 압축한 다음 열처리하여 제조된다.This core is basically manufactured by mixing soft magnetic nano powder with lubricant and binder, then compressing it at a high pressure in a die and then heat treatment.
분말특성 및 코어제조공정은 최종분말코어의 특성에 영향을 미친다.The powder properties and core manufacturing process affect the properties of the final powder core.
연자성분말로 만든 경량복합재료는 차량의 전체중량을 줄이기 위해 전자기 에너지변환에서 자기코어로 사용되도록 개발되고 있다.Lightweight composite materials made of soft magnetic powder are being developed to be used as magnetic cores in electromagnetic energy conversion to reduce the overall weight of the vehicle.
이 재료는 더 나은 자기특성과 경량을 가져야 한다.This material should have better magnetic properties and light weight.
본 발명자는 중량의 BLDC 모터의 표준라미네이트코어를 저중량 및 고성능의 자심을 갖으면서 다양한 형태로 제조가능한 혼성복합체로 대체하여 사용할 수 있을 뿐만 아니라 저중량의 상기 혼성복합체로 이루어진 코어를 포함하여 구성되는 브러시리스 DC모터를 차량, 전기자전거 등의 주행수단 및 드론 등의 비행수단 등에 구비시켜 상기 주행수단 및 비행수단 등의 효율성을 높일 수 있는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어를 제안하고자 한다.The present inventor can replace and use a standard laminate core of a BLDC motor of a heavy weight with a hybrid composite that can be manufactured in various forms while having a low weight and high performance magnetic core, as well as a brushless comprising a core made of the hybrid composite of a low weight. A hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, which can be equipped with a DC motor to drive vehicles such as vehicles, electric bicycles, and flying vehicles such as drones to increase the efficiency of the traveling vehicles and flying vehicles. I would like to propose a brushless DC motor core.
본 발명은 중량의 BLDC 모터의 표준라미네이트코어를 저중량 및 고성능의 자심을 갖으면서 다양한 형태로 제조가능한 혼성복합체로 대체하여 사용할 수 있을 뿐만 아니라 저중량의 상기 혼성복합체로 이루어진 코어를 포함하여 구성되는 브러시리스 DC모터를 차량, 전기자전거 등의 주행수단 및 드론 등의 비행수단 등에 구비시켜 상기 주행수단 및 비행수단 등의 효율성을 높일 수 있는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어를 제공하는 것을 그 목적으로 한다.The present invention can be used to replace a standard laminate core of a BLDC motor of a heavy weight with a hybrid composite that can be manufactured in various forms while having a low weight and high performance magnetic core, as well as a brushless composed of a core made of the hybrid composite of a low weight. A hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, which can be equipped with a DC motor to drive vehicles such as vehicles, electric bicycles, and flying vehicles such as drones to increase the efficiency of the traveling vehicles and flying vehicles. It is an object to provide a brushless DC motor core used.
상기와 같은 목적을 달성하기 위한 본 발명은 브리서리스 DC모터의 코어가 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 혼합되어 제조된 혼성복합체로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어를 제공한다.The present invention for achieving the above object is aluminum, multi-walled carbon nanotubes, characterized in that the core of the bristleless DC motor is made of a hybrid composite prepared by mixing aluminum, multi-walled carbon nanotubes, iron, and cobalt. , It provides a brushless DC motor core using a hybrid composite containing iron and cobalt.
여기서, 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 볼밀링기에 의해 혼합되는 것이 바람직하다.Here, it is preferable that the aluminum, multi-walled carbon nanotubes, iron, and cobalt are mixed by a ball mill.
특히, 상기 볼밀링기가 300rpm에서 48시간동안 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트를 혼합하는 것이 바람직하다.In particular, it is preferable that the ball milling machine mixes the aluminum, multi-walled carbon nanotubes, iron, and cobalt for 48 hours at 300 rpm.
그리고, 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트를 스파크 플라즈마 소결장치를 통해 40MPa의 소결압력으로 압축 및 소결하여 상기 혼성복합체를 제조하는 것이 바람직하다.In addition, it is preferable to manufacture the hybrid composite by compressing and sintering the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball milling machine through a spark plasma sintering apparatus at a sintering pressure of 40 MPa.
여기서, 상기 스파크 플라즈마 소결장치는 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트를 28℃/min의 가열속도로 600℃까지 가열하고, 상기 스파크 플라즈마 소결장치에 600℃까지 가열된 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트의 가열유지시간은 10분인 것이 바람직하다.Here, the spark plasma sintering apparatus heats the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball milling machine to 600 °C at a heating rate of 28 °C/min, and 600 °C to the spark plasma sintering apparatus. It is preferable that the heating and retention time of the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball milling machine heated to 10 minutes.
나아가, 상기 스파크 플라즈마 소결장치에 의해 가열된 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 방전 플라즈마 소결(SPS)장치에 의해 냉각되는 것이 바람직하다.Furthermore, it is preferable that the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball mill heated by the spark plasma sintering apparatus are cooled by a discharge plasma sintering (SPS) apparatus.
더불어, 상기 혼성복합체의 형상은 와이어 EDM에 의해 가공형성되는 것이 바람직하다.In addition, the shape of the hybrid composite is preferably processed by wire EDM.
아울러, 상기 혼성복합체는 알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 철 40중량% 및 코발트 20중량%로 이루어지는 것이 바람직하다.In addition, the hybrid composite is preferably composed of 38% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 40% by weight of iron, and 20% by weight of cobalt.
또는, 상기 혼성복합체는 알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 철 30중량% 및 코발트 30중량%로 이루어지는 것이 바람직하다.Alternatively, the hybrid composite is preferably composed of 38% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 30% by weight of iron, and 30% by weight of cobalt.
또는, 상기 혼성복합체는 알루미늄 33중량%, 다중벽 탄소나노튜브 2중량%, 철 45중량% 및 코발트 20중량%로 이루어지는 것이 바람직하다.Alternatively, the hybrid composite is preferably composed of 33% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 45% by weight of iron, and 20% by weight of cobalt.
또는, 상기 혼성복합체는 알루미늄 33중량%, 다중벽 탄소나노튜브 2중량%, 철 35중량% 및 코발트 30중량%로 이루어지는 것이 바람직하다.Alternatively, the hybrid composite is preferably composed of 33% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 35% by weight of iron, and 30% by weight of cobalt.
또는, 상기 혼성복합체는 알루미늄 28중량%, 다중벽 탄소나노튜브 2중량%, 철 50중량% 및 코발트 20중량%로 이루어지는 것이 바람직하다.Alternatively, the hybrid composite is preferably composed of 28% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 50% by weight of iron, and 20% by weight of cobalt.
또는, 상기 혼성복합체는 알루미늄 28중량%, 다중벽 탄소나노튜브 2중량%, 철 40중량% 및 코발트 30중량%로 이루어지는 것이 바람직하다.Alternatively, the hybrid composite is preferably composed of 28% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 40% by weight of iron, and 30% by weight of cobalt.
본 발명은 중량의 BLDC 모터의 표준라미네이트코어를 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 혼합되어 제조된 저중량 및 고성능의 자심을 갖는 혼성복합체로 대체하여 사용할 수 있을 뿐만 아니라 다양한 형태로 상기 혼성복합체를 제조할 수 있음은 물론 저중량의 상기 혼성복합체로 이루어진 코어를 포함하여 구성되는 브러시리스 DC모터를 차량, 전기자전거 등의 주행수단 및 드론 등의 비행수단 등에 구비시켜 상기 주행수단 및 비행수단 등의 효율성을 높일 수 있는 효과가 있다.The present invention can be used to replace the standard laminate core of a BLDC motor of heavy weight with a hybrid composite having a low weight and high performance magnetic core prepared by mixing aluminum, multi-walled carbon nanotubes, iron, and cobalt, as well as the above hybrid in various forms. In addition to being able to manufacture a composite, a brushless DC motor comprising a core made of the low-weight hybrid composite is provided in driving means such as a vehicle, an electric bicycle, and flying means such as a drone, such as the driving means and flying means. There is an effect that can increase the efficiency of.
도 1은 본 발명의 일실시예인 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어를 개략적으로 나타내는 사시도이고,
도 2는 도 1의 정면도이고,
도 3은 본 발명인 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어가 적용된 브러시리스 DC모터코어를 개략적으로 나타내는 사시도이다. 1 is a perspective view schematically showing a brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, which is an embodiment of the present invention,
Figure 2 is a front view of Figure 1,
Figure 3 is a perspective view schematically showing a brushless DC motor core to which the present invention is applied a brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt.
이하, 본 발명의 바람직한 실시예를 첨부한 도면에 의거하여 보다 상세하게 설명하면 다음과 같다. 물론 본 발명의 권리범위는 하기의 실시예에 한정되는 것은 아니며, 본 발명의 기술적 요지를 벗어나지 않는 범위 내에서 당해 기술분야의 통상적인 지식을 가진자에 의하여 다양하게 변형 실시될 수 있다.Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings. Of course, the scope of the present invention is not limited to the following examples, and can be variously modified by those skilled in the art without departing from the technical gist of the present invention.
도 1은 본 발명의 일실시예인 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어를 개략적으로 나타내는 사시도이고, 도 2는 도 1의 정면도이다.1 is a perspective view schematically showing a brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, which is an embodiment of the present invention, and FIG. 2 is a front view of FIG. 1.
본 발명의 일실시예인 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트이 혼합되어 제조된 혼성복합체(3)로 이루어진다.Brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, which is an embodiment of the present invention, is a hybrid composite prepared by mixing aluminum, multi-walled carbon nanotubes, iron and cobalt (3) Is made of
여기서, 알루미늄, 철 및 코발트는 각각 분말형태를 이루는 순수알루미늄, 순수철나노입자 및 순수코발트나노분말로 이루어질 수 있다.Here, aluminum, iron, and cobalt may be made of pure aluminum, pure iron nanoparticles, and pure cobalt nanopowder, respectively, in powder form.
특히, 상기 혼성복합체(3)를 제조하는 과정 중에 재료낭비를 줄이면서 제조원가를 낮추고, 나아가, 상기 혼성복합체(3)가 높은 전기성과 충분한 자기특성, 내구성, 유연성 및 우수한 기계적 성질을 가질 수 있도록 하기 위해 분말형태인 상기 순수알루미늄의 입자크기는 30 ~ 40㎛이고, 분말형태인 상기 순수철나노입자의 입자크기는 90 ~ 110㎛이며, 분발형태인 상기 순수코발트나노분말의 입자크기는 90 ~ 110㎛인 것이 좋다.In particular, while reducing the material waste during the process of manufacturing the
분말형태인 순수알루미늄, 순수철나노입자, 순수코발트나노분말와 상기 다중벽 탄소나노튜브는 볼밀링기에 의해 혼합될 수 있고, 상기 볼밀링기는 볼밀링매체로서 알루미나볼을 사용할 수 있으며, 볼밀링공정시 높은 에너지에 따른 분말의 웰딩 문제와 분말의 산화문제를 해결하기 위해 공젱제어제로서 분산제인 스테아린산을 첨가할 수 있다.The pure aluminum in powder form, pure iron nanoparticles, pure cobalt nanopowder and the multi-walled carbon nanotubes can be mixed by a ball milling machine, and the ball milling machine can use alumina balls as a ball milling medium, during the ball milling process. In order to solve the powder welding problem and the powder oxidation problem due to high energy, stearic acid, a dispersing agent, may be added as a co-current control agent.
다음으로, 상기 볼밀링기에 의해 혼합되는 순수알루미늄, 순수철나노입자, 순수코발트나노분말 및 상기 다중벽 탄소나노튜브가 보다 더욱 용이하게 혼합되면서 균일하게 분포될 수 있도록 함과 더불어 상기 다중벽 탄소타노튜브가 손상되지 않고 같은 모양을 유지할 수 있도록 하기 위해 상기 볼밀링기가 300rpm에서 48시간 동안 순수알루미늄, 순수철나노입자, 순수코발트나노분말 및 상기 다중벽 탄소나노튜브를 혼합하는 것이 좋다.Next, the pure aluminum, pure iron nanoparticles, pure cobalt nano powder and the multi-walled carbon nanotubes mixed by the ball milling machine are more easily mixed and uniformly distributed, and the multi-walled carbon rudder is mixed. In order to maintain the same shape without damaging the tube, it is recommended that the ball milling machine mix pure aluminum, pure iron nanoparticles, pure cobalt nanopowder and the multi-walled carbon nanotube for 48 hours at 300 rpm.
다음으로, 상기 볼밀링기에 의해 혼합된 순수알루미늄, 순수철나노입자, 순수코발트나노분말 및 상기 다중벽 탄소나노튜브를 스파크 플라즈마 소결장치를 통해 압축 및 소결하여 상기 혼성복합체(3)를 제조할 수 있다.Next, the pure aluminum, pure iron nanoparticles, pure cobalt nanopowder and the multi-walled carbon nanotubes mixed by the ball milling machine can be compressed and sintered through a spark plasma sintering apparatus to produce the hybrid composite (3). have.
특히, 상기 혼성복합체(3)를 이루는 순수알루미늄, 순수철나노입자, 순수코발트나노분말 및 상기 다중벽 탄소나노튜브가 양호하게 압밀 및 균일하게 분포될 수 있도록 함과 더불어 모터 코어에 요구되는 특성에 해가되지 않도록 하기 위해, 상기 스파크 플라즈마 소결장치는 40MPa의 소결압력 및 28℃/min의 가열속도로 600℃까지 가열하고, 상기 스파크 플라즈마 소결장치에 600℃까지 가열된 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트의 가열유지시간은 10분인 것이 좋다.In particular, the pure aluminum, pure iron nanoparticles, pure cobalt nanoparticles and the multi-walled carbon nanotubes constituting the
다음으로, 상기 스파크 플라즈마 소결장치에 의해 가열된 상기 볼밀링기에 의해 혼합된 상기 순수알루미늄, 순수철나노입자, 순수코발트나노분말 및 다중벽 탄소나노튜브는 다양한 종류의 냉각장치에 의해 냉각될 수 있겠으나, 특히, 상기 볼밀링기에 의해 혼합된 상기 순수알루미늄, 순수철나노입자, 순수코발트나노분말 및 다중벽 탄소나노튜브는 방전 플라즈마 소결(SPS)장치에 의해 서서히 냉각되어 나노 사이즈 그대로 벌크화될 수 있다.Next, the pure aluminum, pure iron nanoparticles, pure cobalt nanopowder and multi-walled carbon nanotubes mixed by the ball mill heated by the spark plasma sintering apparatus can be cooled by various types of cooling devices. However, in particular, the pure aluminum, pure iron nanoparticles, pure cobalt nanopowder and multi-walled carbon nanotubes mixed by the ball milling machine are gradually cooled by a discharge plasma sintering (SPS) device to be bulked as nano-sized. have.
다음으로, 상기 혼성복합체(3)는 다양한 종류의 가공장치에의해 가공형성될 수 있겠으나, 특히, 상기 혼성복합체(3)를 생산하는데 소요되는 시간과 비용절감을 위해 상기 혼성복합체(3)의 형상 및 크기는 와이어 EDM에 의해 가공형성될 수 있다.Next, the
다음으로, 상기 혼성복합체(3)가 보다 양호한 포화자화를 가질 수 있도록 하기 위해, 상기 혼성복합체(3)는 제 1예로, 순수알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 40중량% 및 순수코발트나노분말 20중량%로 이루어질 수 있다.Next, in order to enable the
또는, 상기 혼성복합체(3)는 제 2예로,순수알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 30중량% 및 순수코발트나노분말 30중량%로 이루어질 수 있다.Alternatively, the
또는, 상기 혼성복합체(3)는 제 3예로, 순수알루미늄 33중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 45중량% 및 순수코발트나노분말 20중량%로 이루어질 수 있다.Alternatively, the
또는, 상기 혼성복합체(3)는 제 4예로, 순수알루미늄 33중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 35중량% 및 순수코발트나노분말 30중량%로 이루어질 수 있다.Alternatively, the
또는, 상기 혼성복합체(3)는 제 5예로, 순수알루미늄 28중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 50중량% 및 순수코발트나노분말 20중량%로 이루어질 수 있다.Alternatively, the
또는, 상기 혼성복합체(3)는 제 6예로, 순수알루미늄 28중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 40중량% 및 순수코발트나노분말 30중량%로 이루어질 수 있다.Alternatively, the
이와 같이 제조된 상기 혼성복합체(3)는 6g/㎤ 이하 및 5g/㎤ 이상의 밀도를 갖는다.The
[실험예 1][Experimental Example 1]
다음으로, 제 1, 2, 3, 4, 5, 6예의 혼성복합체(3)의 밀도, 자기포화, 잔류자속밀도 및 항자기성을 진동샘플자력계(VSM)을 통해 측정하였으며, 그 결과를 하기의 표 1로 나타냈다.Next, the density, magnetic saturation, residual magnetic flux density and anti-magnetic properties of the
(Density(g/㎤))density
(Density(g/cm3))
(Saturation Magnetization, Ms(G))Self saturation
(Saturation Magnetization, Ms(G))
(Retentivity, Br(G))Residual magnetic flux density
(Retentivity, Br(G))
(Intrensic Coercivity, Hci (Oe))Antimagnetic
(Intrensic Coercivity, Hci (Oe))
제 1예의
혼성복합체
First example
Hybrid complex
(38Al-2MWCNT-40Fe-20Co)38% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, 40% by weight of pure iron nanoparticles, and 20% by weight of pure cobalt nanopowder
(38Al-2MWCNT-40Fe-20Co)
5.18
5.18
9966
9966
218.8
218.8
80.2
80.2
제 2예의
혼성복합체
Second example
Hybrid complex
(38Al-2MWCNT-30Fe-30Co)38% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, 30% by weight of pure iron nanoparticles, and 30% by weight of pure cobalt nanoparticles
(38Al-2MWCNT-30Fe-30Co)
5.35
5.35
10833
10833
72.5
72.5
20.1
20.1
제 3예의
혼성복합체
Third
Hybrid complex
(33Al-2MWCNT-45Fe-20Co)33% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, 45% by weight of pure iron nanoparticles, and 20% by weight of pure cobalt nanoparticles
(33Al-2MWCNT-45Fe-20Co)
5.35
5.35
9704
9704
217.6
217.6
58.6
58.6
제 4예의
혼성복합체
Fourth
Hybrid complex
(33Al-2MWCNT-35Fe-30Co)33% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, 35% by weight of pure iron nanoparticles, and 30% by weight of pure cobalt nanoparticles
(33Al-2MWCNT-35Fe-30Co)
5.48
5.48
10875
10875
183.4
183.4
51.2
51.2
제 5예의
혼성복합체
Fifth
Hybrid complex
(28Al-2MWCNT-50Fe-20Co)28% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, 50% by weight of pure iron nanoparticles, and 20% by weight of pure cobalt nanopowder
(28Al-2MWCNT-50Fe-20Co)
5.57
5.57
10155
10155
231.4
231.4
58.9
58.9
제 6예의
혼성복합체
Sixth
Hybrid complex
(28Al-2MWCNT-40Fe-30Co)28% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, 40% by weight of pure iron nanoparticles, and 30% by weight of pure cobalt nanopowder
(28Al-2MWCNT-40Fe-30Co)
5.84
5.84
11813
11813
229.4
229.4
54.2
54.2
표 1에서 보는 바와 같이 제 1, 3, 4, 5, 6예의 혼성복합체(3)에 비해 제 2예의 혼성복합체(3, 순수알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 순수철나노입자 30중량% 및 순수코발트나노분말 30중량%)의 잔류자속밀도 및 항자기성이 상대적으로 낮은 것으로 측정되었음에도 불구하고 양호한 자기포화를 가진 우수한 제품임을 확인할 수 있었다.As shown in Table 1, the hybrid composite of the second example (3, 38% by weight of pure aluminum, 2% by weight of multi-walled carbon nanotubes, and pure iron nanoparticles) compared to the hybrid composites of the first, 3, 4, 5, and 6 examples Although it was determined that the residual magnetic flux density and anti-magnetic properties of 30% by weight of particles and 30% by weight of pure cobalt nanopowder) were relatively low, it was confirmed that they are excellent products with good magnetic saturation.
도 3은 본 발명인 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어가 적용된 브러시리스 DC모터코어를 개략적으로 나타내는 사시도이다. Figure 3 is a perspective view schematically showing a brushless DC motor core to which the present invention is applied a brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt.
상술한 바와 같이 본 발명은 중량의 BLDC 모터의 표준라미네이트코어를 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 혼합되어 제조된 저중량 및 고성능의 자심을 갖는 혼성복합체(3)로 대체하여 사용할 수 있을 뿐만 아니라 다양한 형태로 상기 혼성복합체(3)를 제조할 수 있음은 물론 저중량의 상기 혼성복합체(3)로 이루어진 코어를 포함하여 구성되는 도 3의 브러시리스 DC모터(1)를 차량, 전기자전거 등의 주행수단 및 드론 등의 비행수단 등에 구비시켜 상기 주행수단 및 비행수단 등의 효율성을 높일 수 있는 이점이 있다.As described above, the present invention can be used by replacing the standard laminate core of the BLDC motor of weight with a
1; 브러시리스 DC 모터, 3; 혼성복합체.One; Brushless dc motor, 3; Hybrid complex.
Claims (13)
The core of the bristleless DC motor is made of a hybrid composite prepared by mixing aluminum, multi-walled carbon nanotubes, iron, and cobalt, using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt. Brushless DC motor core.
상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 볼밀링기에 의해 혼합되는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
Brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, characterized in that the aluminum, multi-walled carbon nanotubes, iron and cobalt are mixed by a ball mill.
상기 볼밀링기가 300rpm에서 48시간동안 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트를 혼합하는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 2,
Brushless DC motor using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, characterized in that the ball milling machine mixes the aluminum, multi-walled carbon nanotubes, iron, and cobalt for 48 hours at 300 rpm. core.
상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트를 스파크 플라즈마 소결장치를 통해 40MPa의 소결압력으로 압축 및 소결하여 상기 혼성복합체를 제조하는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
The method of claim 2 or 3,
Aluminum, multi-walled carbon, characterized in that the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball milling machine are compressed and sintered at a sintering pressure of 40 MPa through a spark plasma sintering apparatus to produce the hybrid composite. Brushless DC motor core using a hybrid composite containing nanotubes, iron and cobalt.
상기 스파크 플라즈마 소결장치는 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트를 28℃/min의 가열속도로 600℃까지 가열하고,
상기 스파크 플라즈마 소결장치에 600℃까지 가열된 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트의 가열유지시간은 10분인 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
The method of claim 4,
The spark plasma sintering apparatus heats the aluminum, multi-walled carbon nanotubes, iron and cobalt mixed by the ball milling machine to 600°C at a heating rate of 28°C/min,
Aluminum, multi-walled carbon nanotubes, and iron characterized in that the heating retention time of the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball milling machine heated to 600°C in the spark plasma sintering apparatus is 10 minutes. And a brushless DC motor core using a hybrid composite containing cobalt.
상기 스파크 플라즈마 소결장치에 의해 가열된 상기 볼밀링기에 의해 혼합된 상기 알루미늄, 다중벽 탄소나노튜브, 철, 코발트가 방전 플라즈마 소결(SPS)장치에 의해 냉각되는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
The method of claim 5,
Aluminum, multi-walled carbon nano, characterized in that the aluminum, multi-walled carbon nanotubes, iron, and cobalt mixed by the ball mill heated by the spark plasma sintering apparatus are cooled by a discharge plasma sintering (SPS) device. Brushless DC motor core using a hybrid composite containing tube, iron and cobalt.
상기 혼성복합체의 형상은 와이어 EDM에 의해 가공형성되는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
The shape of the hybrid composite is brushless DC motor core using a hybrid composite containing aluminum, multi-walled carbon nanotubes, iron and cobalt, characterized in that it is processed by wire EDM.
상기 혼성복합체는 알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 철 40중량% 및 코발트 20중량%로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
The hybrid composite is an aluminum, multi-walled carbon nanotube, a hybrid composite containing iron and cobalt, characterized in that it consists of 38% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 40% by weight of iron and 20% by weight of cobalt. Used brushless DC motor core.
상기 혼성복합체는 알루미늄 38중량%, 다중벽 탄소나노튜브 2중량%, 철 30중량% 및 코발트 30중량%로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
The hybrid composite is an aluminum, multi-walled carbon nanotube, a hybrid composite containing iron and cobalt, characterized in that it consists of 38% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 30% by weight of iron, and 30% by weight of cobalt. Used brushless DC motor core.
상기 혼성복합체는 알루미늄 33중량%, 다중벽 탄소나노튜브 2중량%, 철 45중량% 및 코발트 20중량%로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
The hybrid composite is an aluminum, multi-walled carbon nanotube, a hybrid composite containing iron and cobalt, characterized in that consisting of 33% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 45% by weight of iron and 20% by weight of cobalt. Used brushless DC motor core.
상기 혼성복합체는 알루미늄 33중량%, 다중벽 탄소나노튜브 2중량%, 철 35중량% 및 코발트 30중량%로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
The hybrid composite is an aluminum, multi-walled carbon nanotube, a hybrid composite containing iron and cobalt, characterized in that it consists of 33% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 35% by weight of iron and 30% by weight of cobalt. Used brushless DC motor core.
상기 혼성복합체는 알루미늄 28중량%, 다중벽 탄소나노튜브 2중량%, 철 50중량% 및 코발트 20중량%로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.
According to claim 1,
The hybrid composite is an aluminum, multi-walled carbon nanotube, a hybrid composite containing iron and cobalt, characterized in that it consists of 28% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 50% by weight of iron and 20% by weight of cobalt. Used brushless DC motor core.
상기 혼성복합체는 알루미늄 28중량%, 다중벽 탄소나노튜브 2중량%, 철 40중량% 및 코발트 30중량%로 이루어지는 것을 특징으로 하는 알루미늄, 다중벽 탄소나노튜브, 철 및 코발트가 포함된 혼성복합체를 이용한 브러시리스 DC모터코어.According to claim 1,
The hybrid composite is an aluminum, multi-walled carbon nanotube, a hybrid composite containing iron and cobalt, characterized in that it consists of 28% by weight of aluminum, 2% by weight of multi-walled carbon nanotubes, 40% by weight of iron and 30% by weight of cobalt. Used brushless DC motor core.
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