KR20200072435A - Tile panel and thereof manufacturing method and construction method using tile panel - Google Patents

Abstract

The present invention relates to a tile panel, a manufacturing method thereof, and a construction method using the same. The tile panel of the present invention comprises: a plurality of tiles vertically spaced apart from each other at regular intervals, and provided at the same width to be arranged at regular height; a bonding part applied to a predetermined depth from a rear side in a space between the tiles to bind the tiles; a support frame provided at the height of the tiles while being bonded to be spaced apart from the ends of both sides by a predetermined distance on the rear surfaces of the vertically arranged tiles; and a panel support integrally formed with a locking protrusion to be in contact with a cross section of the tiles at the center of the width while being partially detachably inserted into a plurality of non-bonded parts formed between the rear surfaces of the tiles and the support frame. Therefore, faster and easier manufacturing and construction are provided at lowest costs.

Description

Tile panel and its manufacturing method and construction method using same {Tile panel and its manufacturing method and construction method using tile panel}

The present invention relates to a tile panel and a method for manufacturing the same and a construction method using the same, and more specifically, a tile panel to provide easy and quick constructability even by a non-technical engineer by modularly manufacturing a tile panel with a plurality of tiles attached to it. And its manufacturing method and construction method using the same.

In general, tiles serve to protect the surfaces of inner walls, outer walls, and floors of buildings, structures, etc., and to protect the basic materials of buildings themselves and to give aesthetics to buildings.

In particular, most walls and floors of swimming pools and bathrooms are made of tiles rather than materials that are rust-prone or perishable because water vapor, scale, and mold may form.

To date, the tile construction is to waterproof the surface of the concrete structure to apply the tile to the wall or the floor, and apply a compressed cement and apply the tile after the initial plastering (base plastering).

In the case of a tile wall constructed as such, in the case of a tile wall, an excitation phenomenon occurs between the waterproofing layer and the uncoated cement, and the tile is peeled off. A crack may be generated between the tiles to cause a closed end to peel off the tiles.

When the tile is peeled off, the water quality is lowered due to the back of the tile and the residue of the compressed cement, which increases the maintenance cost due to the improvement of the water quality.

In addition, the tile construction method has to go through several processes such as waterproofing, first plastering, applying compressed cement, and attaching tiles, and professional technical manpower is required. do.

To this end, the proposed wall structure for the swimming pool using the prefabricated tile panel of Korean Patent Publication No. 0096474 and its construction method ensure that a pair of support members made of L-shaped steel is fixed to the concrete structure, and a T-shaped connector between fasteners of both supports To form a structure for fixing the tile panel by being fixed, and inserting the flange portion of the connector that is fixed to the concrete structure into the groove formed on the side of the tile panel to which the tile is attached to the front of the concrete panel, and then the concrete structure and Tiles were constructed in such a way that the tile panels were fixed by filling the gaps between the tile panels.

However, since the tile panel of the prior art must attach the tile to the heavy concrete panel, the weight is greatly increased, which is not easy to handle, and even attaching the tile to the concrete panel requires professional technical personnel, and the L-shaped concrete structure Since it is necessary to install the support and connect the T-type connector with the L-type support to support the tile panel, it is not economical to increase the construction cost as the construction time increases with the hassle of installing these supports and the connection in the field. There is a problem.

(Document 1) Republic of Korea Patent No. 0096474 (2010.06.08.) (Document 2) Republic of Korea Patent Publication No. 2014-40475 (2014.04.03.) (Document 3) Republic of Korea Utility Model No. 251055 (Nov. 16, 2001)

Accordingly, the present invention is proposed to solve the above problems, and the present invention is to arrange the tiles of the same size to be vertically arranged at a predetermined height by separating the spaced joints, respectively, between the upper and lower tiles and at both ends of the rear surfaces of the tiles. The main purpose is to provide a tile panel that enables faster tile construction by a tile panel manufactured by joining the support frame, a manufacturing method thereof, and a construction method using the same.

In addition, the present invention provides a tile panel that can simultaneously reduce the construction cost due to the shortening of the construction period along with the labor cost because the production and construction of the tile panel can be made even by non-professionals, and provides a method for manufacturing the same using the same. There is a purpose.

Tile panel according to the present invention for achieving the above object, a plurality of tiles provided with the same width to be arranged as a constant height while being spaced apart a predetermined distance vertically; A bonding portion applied to a predetermined depth from a back side in a space spaced between the tiles to bond the tiles; A support frame provided at the heights of the tiles while allowing a certain width to be spaced apart from the ends of both sides at the rear of the plurality of tiles arranged vertically; It is a configuration consisting of a combination of panel supports formed integrally with a locking protrusion that allows a part to be detachably inserted into a plurality of non-joint portions formed between the rear surface of the tile and the support frame to be in close contact with the end face of the tile. .

The locking projections of the panel support are formed to be the thickness of the width between the tiles.

Method of manufacturing a tile panel according to the present invention described above,

The L-shaped frame, which is formed at a right angle at a right angle from the lower end of the loading part, which is formed higher than the tile panel, is provided at both sides so as to be spaced apart from the same width or smaller width than the tile panel, and between these L-shaped frames The step of providing the work jig to be connected by welding of the connecting frame from the rear and the bottom at an angle; A step in which the plurality of tiles are arranged at a predetermined width by using a tile pin having a certain thickness while placing both sides of the tile on the stacked portions of the L-shaped frames on both sides of the work jig; Applying an adhesive to the space between the tiles spaced apart by the tile pins from the rear surface of the tiles arranged at a certain height, and then flattening such that the adhesive is inserted into the space between the tiles at a certain depth; A step of providing a support frame at a height equal to the height of a plurality of tiles connected by a bonding portion so that the support frames are joined by spacing a predetermined width from both ends of the tiles; When the support frame is joined, a non-bonded portion without adhesive is formed at a plurality of positions, and the non-bonded portion has a panel support of a predetermined size that forms a locking projection along the center of the width at the plate surface on one side from the inside of the support frame on one side. Allowing insertion; Remove the tile pins, and in the same way as the front side of the tile is placed on the stacked portion of the L-shaped frame on both sides of the work jig, between the support frame on both sides, the front side of the tile from the lower end of the recess side While repeating the step of inserting and fixing the panel support from the step of arranging the plurality of tiles from the recessed portion to the top while spaced a certain width using a tile pin having a certain thickness while placing the plurality of tile panels in the work jig. It is to be stacked while being manufactured sequentially.

The tile and the support frame are joined by applying an adhesive as a thickness of the panel support.

The L-shaped frame of the work jig is formed as a plurality at regular intervals.

The work jig allows the wheels to be movable to both sides from the lower portion of the portion where the loading part and the rest part of the L-shaped frame are connected.

Using the tile panel manufactured by the above manufacturing method

Providing a supporting frame by leveling along the side from the bottom of the construction surface; A step in which the b-shaped bracket is fixed at regular intervals on the upper surface of the support frame; Preventing the rear surface of the lower portion from being pushed toward the wall surface by the b-shaped bracket while the lower portion is placed on the upper portion of the supporting frame so that one of the manufactured tile panels faces the inside; Applying the adhesive between the construction wall surface and the support frame on the back side to make the tile panel accurately vertical, or filling the urethane foam between the construction wall surface and the tile back surface so that the tile panel is fixed to the construction wall surface; At the same time, the panel support that formed the locking projection along the center of the width is separated from the plate surface of one side that is inserted on the back side of the fixed tile panel, and the panel support is simultaneously inserted into the non-joint portion between the tile and the support frame from both ends of the tile panel. A step in which the earth's locking projection is in close contact with the side surface of the tile; Connecting a tile panel in a non-fixed state such that a lower end portion is placed on the support frame while allowing a protruding end of a panel support formed to protrude from one end of a tile panel that is already fixed to be fitted; Repeat the steps to apply the adhesive between the construction wall and the support frame on the back side of the non-fixed tile panel connected by the panel support, or to fill the urethane foam between the construction wall and the tile back to fix the tile panel to the construction wall. The step of allowing the tile panel to be constructed along the construction wall surface; It is to be performed as a step of forming horizontal and vertical joints by filling the joint material into one space that is spaced apart between the tile panels by the locking projections of the panel support together with the spaces separated by the inter-tile joints.

According to the present invention, a plurality of tiles are connected and fixed by an adhesive and a support frame, and modularized to a certain size, thereby significantly reducing the amount of work in the field to shorten the construction time and to allow easier construction.

In addition, since a non-professional person who is not a professional engineer can manufacture or construct a tile panel, labor costs can be drastically reduced, and faster work is possible, so the economical effect of reducing the overall construction cost is excellent.

Particularly, since the construction is performed only by a very simple operation of simply connecting and fixing the tile panel in the field, there is an effect of maximizing the construction efficiency by improving the convenience and workability of the construction.

1 is a rear perspective view of a tile panel according to the present invention
2 is a side sectional view of a tile panel according to the present invention
3 is a plan view of a tile panel according to the present invention
Figure 4 is a perspective view illustrating a working jig for manufacturing a tile panel according to the present invention
5 is a block diagram sequentially illustrating a manufacturing process of a tile panel according to the present invention
Figure 6 is a side view to arrange the tiles stacked on the top of the work jig during the manufacturing process of the tile panel according to the invention
Figure 7 is a side view illustrating a process of forming a joint by applying an adhesive to the back of the tiles arranged in the work jig during the manufacturing process of the tile panel according to the present invention
Figure 8 is a side view illustrating a process of bonding the support frame to the back of the tiles in the manufacturing process of the tile panel according to the present invention
9 is a side view illustrating a state in which tiles are stacked and arranged on the support frame of a tile panel produced by the process of manufacturing a tile panel according to the present invention;
10 is a perspective view illustrating a support frame provided for the construction of a tile panel according to the present invention
11 is a side view illustrating a state in which the tile panel is fixed to the construction wall by using a support frame for the construction of the tile panel according to the present invention
12 is a front view illustrating a state of connecting a non-fixed tile panel by protruding a portion of the panel support from one end of the tile panel fixed for the construction of the tile panel according to the present invention
Figure 13 is a front view illustrating a state in which the connection between the tile panels by the construction of the tile panel according to the present invention

Advantages and features of the present invention, and a method for achieving the same will be apparent with reference to embodiments described below in detail together with the accompanying drawings.

However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms, and only the embodiments allow the disclosure of the present invention to be complete, and common knowledge in the art to which the present invention pertains. It is provided to completely inform the person having the scope of the invention, and the present invention is only defined by the scope of the claims. The same reference numerals refer to the same components throughout the specification.

Thus, in some embodiments, well-known process steps, well-known structures, and well-known techniques are not specifically described in order to avoid obscuring the present invention.

The terminology used herein is for describing the embodiments, and is not intended to limit the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a rear perspective view of a tile panel according to the present invention, FIG. 2 is a side sectional view of a tile panel according to the present invention, and FIG. 3 is a plan view of the tile panel according to the present invention.

As illustrated, the tile panel of the present invention is largely composed of a tile 10, a junction 20, a support frame 30, and a panel support 40.

In the tile panel of the present invention, the tile 10 generally includes all configurations made of various materials used for indoor and outdoor use, but is more preferably applied as a larger size than a small size.

That is, since modularization is intended to simplify the work, it is inappropriate to apply a tile of a small size, and it is appropriate to use a tile of a relatively large size such as a marble tile.

The tiles 10 are vertically spaced apart, and a plurality of tiles are arranged at a constant height, and each tile 10 is formed to have the same width, but the number of tiles 10 is exactly equal to the desired tile panel height. If it does not fit, it is used by cutting one tile 10 according to the overall height.

It is most preferable that each tile 10 is positioned so that both ends are located on the same vertical line.

In a plurality of tiles 10, spaces spaced at regular intervals between the top and bottom tiles 10 are coated with adhesive from the back side to fill the spaces spaced at a predetermined depth, so that the joints are joined between the tiles 10. (20) is formed.

The formation of such a junction 20 is to supply a certain amount of adhesive to a spaced part spaced between the back side tiles 10 and then flatten it with a scraper or the like so that only a certain depth is filled into the space.

Although the plurality of tiles 10 are vertically connected by the bonding unit 20, the plurality of tiles 10 cannot be maintained in the vertical state by the bonding unit 20.

The support frame 30 is configured to maintain a state in which the plurality of tiles 10 are vertically arranged.

The support frame 30 is to use a square square tube or rod, the material can be used as synthetic resin or metal, but since it is necessary to support a plurality of tiles 10 at the same time, it is applied to metal, especially rust-resistant stainless steel or plating metal. It is more preferable to do.

The material of the support frame 30 is not limited to this, and while maintaining the strength capable of supporting the plurality of tiles 10 firmly, deformation does not occur even after long use, and is made of a material resistant to corrosion.

However, since the support frame 30 must be adhered to each tile 10 by an adhesive, it is preferable to be made of a material having an adhesive force.

In addition, the support frame 30 is to be bonded to a certain width spaced apart from both ends of the tile 10, and to be formed at the same height as the combination of the tiles 10.

The support frame 30 is to be bonded by adhesive to both sides of the back surface of the tile 10, so that the non-bonding portion 31 is formed at a plurality of positions among the bonding portions.

The non-bonding portion 31 is most preferably formed to be formed at the upper and lower portions of the support frame 30 and the intermediate height, respectively, but it is possible to form more than that.

One end of the panel support 40 is inserted into the non-joining portion 31 formed at a portion to be joined between the tile 10 and the support frame 30.

The panel support 40 is formed as a thickness that can be inserted into the non-joint portion 31 between the tile 10 and the support frame 30, while the center of the width is a locking block to be in close contact with the end face of the tile 10 The shape is such that the base 41 is integrally formed.

Therefore, when the panel support 40 is inserted from the outside of the tile 10, one side of the locking protrusion 41 is in close contact with the end face of the tile 10 so that the plate surface on one side is inserted into the non-joint portion 31. Since the shape is inserted into the non-joint portion 31 from the outside of the tile 10, it may be cumbersome during movement or construction, which may cause inconvenience to work and may be lost, so that it is inserted and fixed at the inner side of the support frame 30 before construction. It is preferred.

The panel support 40 does not need to be formed on both the support frames 30 on both sides, and is formed only on the non-joining portion 31 on the support frame 30 on one side, and the operator may carry it separately.

On the other hand, it is most preferable that the locking projections 41 of the panel support 40 are formed as the thickness of the joint width between the tiles 10.

As described above, the tile panel of the present invention is made of the simplest structure possible by joining the plurality of tiles 10 to the support frame 30 on both sides from the rear, so that it is easy to move and handle.

In particular, since the tile panel of the present invention is manufactured and transported in advance in a factory, construction time at a construction site can be significantly reduced.

In order to manufacture the tile panel of the present invention, a separate work jig 50 as in FIG. 4 is prepared.

The working jig 50 of the present invention is a loading section of the L-shaped frame 51, which is spaced apart at a predetermined distance from the L-shaped frame 51, which consists of the loading section 510 and the mounting section 511 using a square tube or a beam. It is composed of a plurality of connecting frames 52 connecting between the 510 and the mounting portion 511.

In the L-shaped frame 51 of the work jig 50, the loading part 510 is formed such that the length is longer than the height of the tile panel to be manufactured, and the mounting part 511 has one end at the bottom of the loading part 510. It is configured to be connected at right angles by welding or the like.

The L-shaped frame 51 is formed to be inclined at a constant angle, and the inclined L-shaped frames 51 are arranged in parallel with at least two or more spaced apart intervals between the L-shaped frames 51. The plurality of connecting frames 52 are to be connected by welding, but it is preferable to be connected to the outer side and the lower side of the L-shaped frame 51.

In particular, the distance between the L-shaped frames 51 at both ends is formed to be equal to or less than the length between both ends of the tile panel to be manufactured.

That is, the width of both sides of the work jig 50 is to be formed with the same width as the tile panel or to be formed with a smaller width than that, and for the production of a narrow tile panel, one or more between the L-shaped frame 51 on both sides The L-shaped frame 51 may be provided.

At this time, the work jig 50 may be provided with wheels 53 to be movable to both sides from the lower portion of the portion where the loading portion 510 and the placing portion 520 of the L-shaped frame 51 are connected.

When the wheels 53 are provided in the work jig 50 in this way, it is easy to move the tile panel produced by the work jig 50 to a desired location.

The manufacturing process in the work jig 10 provided at a constant inclination angle will be described in more detail with reference to FIG. 5 as follows.

When the work jig 10 is provided, the work jig 10 is seated such that one tile 10 of the lower end of the loading part 510 of the L-shaped frame 51 on both sides is in close contact with the loading part 510. Order.

That is, when the lower portion of the tile 10 is seated on the mounting portion 511 so that one tile 10 is in close contact with the front surface of the loading portion 510, as shown in FIG. 6, the upper portion of the tile 10 has a certain thickness. After placing the tile fins 11 of the top, the other tiles 10 are placed on the same vertical line as the tiles 10 of the bottom to the top of the tile fins 11, and in this way a plurality of tiles 10 are tiled respectively. It is arranged sequentially through the pins 11.

At this time, if the height formed by the plurality of tiles 10 is higher than a desired height, one of the tiles 10 is cut by a predetermined height to match the required height.

The tile pin 11 to be interposed between the tiles 10 is configured to provide a space for forming inter-tile joints.

However, it is very suitable to prevent the induction of process interference even in a subsequent process that the tile pins 11 are inserted into both ends of the tile 10.

In this way, when the plurality of tiles 10 are arranged to be spaced apart by a predetermined height by inserting the tile pins 11, the adhesive is applied to the spaced apart space between the tile 10 where the tile pins 11 are inserted. , Flatten the adhesive using a scraper or the like.

The adhesive to be flattened is partially filled with the spaced apart by the tile pins 11 as shown in FIG. 7, so that the joints 20 are formed to join the tiles 10, and some of them are attached to the rear surface of the tiles 10. It becomes a state of adhesion.

Although the plurality of tiles 10 are bonded to each other by the bonding portion 20 into which the adhesive is inserted, since the adhesive itself is not rigid, the plurality of tiles 10 cannot be maintained vertically.

Accordingly, the plurality of tiles 10 connected by the bonding part bond the support frame 30 provided at the same height as in FIG. 8 to the back surface spaced a certain width from both ends of the tiles 10 by adhesive. As much as possible.

When the support frame 30 is joined to both sides from the rear surface of the tile 10, each tile 10 is in a state of being joined to the support frame 30, so that a plurality of tiles 10 connected by the joint 20 are connected. It becomes possible to keep the state stable.

As a result, the plurality of tiles 10 can be firmly fixed by the support frames 30 on both sides while being interconnected by the joints 20 between the tiles 10.

However, when joining the support frame 30, the non-joint portion 31 is formed at a plurality of positions in the joint portion with the tile 10.

In other words, when applying the adhesive to the support frame 30 with a certain thickness, the adhesive is not applied to a plurality of positions so that the non-bonding portion 31 is formed.

For example, if a predetermined size of adhesive tape or the like is attached to a position where the non-bonding portion 31 of the support frame 30 will be formed, and an adhesive is applied, the adhesive tape of the non-bonding portion 31 is removed and then on the tile 10 The support frame 30 may be attached to form a non-joint portion 31 of a predetermined size, and in addition, the non-joined portion 31 may be formed in various ways.

When the adhesive is cured by attaching the support frame 30 in this way, the tiles 10 are firmly fixed, so that each tile 10 can be stably maintained even when placed in a vertical state.

In this state, the tile pins 11 inserted at the ends of both sides between the tiles 10 arranged upwards are removed, and the support frame 30 on one side has a locking protrusion along the center of the width at the non-joint portion 31 ( 41) so that one side of the panel support 40 to form is inserted.

However, the panel support 40 may be carried by a person to be installed separately, but since unnecessary loss may occur, it is more preferable that one side is inserted into the non-joint portion 31 between the support frames 30 on both sides.

In particular, since the non-joining portion 31 into which the panel support 40 is inserted is formed as a thickness in which the panel support 40 can be custom-inserted, the thickness of the adhesive between the support frame 30 and the tile 10 is also adhered. It is more preferable to make it the same.

When one tile panel is manufactured as described above, the tile pins 11 are provided along the support frames 30 on both sides while the front surface of the tile 10 is in close contact with the support frame 30 of the tile panel manufactured as in FIG. 9. It is to intervene to arrange a plurality of tiles 10 to a certain height so that a certain distance is spaced. The subsequent processes are performed in the same process as the above-described process, and thus, starting from the arrangement of the tiles 10 While repeating the process, a plurality of tile panels are sequentially produced in the work jig 50 and stacked at the same time.

When the tile panel is manufactured and loaded with a thickness smaller than the length of the recess 511 in the work jig 50, the tile panels transport the vehicle to a transport vehicle using the work jig 50, and move from the transport vehicle to a position to be constructed. It can be used as a means to do so, so the manpower required for transportation can also be minimized.

In particular, the tile panel produced by the work jig 50 as in the present invention can be easily made by anyone, even if it is not a professional technician, and also can significantly reduce the production cost by minimizing the components required to form the tile panel. To make.

In addition, since it is possible to continuously manufacture a plurality of tile panels in one work jig 50, it is possible to shorten the time required to manufacture as much as possible, thereby maximizing productivity.

On the other hand, the tile panel manufactured through the above-described process can be installed through a more simple process.

However, in order to install the tile panel, first, the support frame 60 is provided as shown in FIG. 10 along the side of the floor of the construction surface.

The supporting frame 60 is configured to support the lower end of the tile panel that is installed along the side adjacent to the wall surface from the floor of the construction surface where the tile panel is to be installed, and is configured to provide the lower end of the tile panel on the same horizontal line. to be.

In other words, since the floor of the construction surface is very irregular, the support frame 60 on the same horizontal line is installed on the irregular floor surface to support various cutting means so that the support frame 60 is in a horizontal state.

The horizontally installed support frame 60 has a b-shaped bracket 61 formed at regular intervals on the upper surface.

B-shaped bracket 61 so that the vertical bending surface is located at the outer end of the support frame 60, the horizontal bending surface is fixed to the upper surface of the support frame 60 by fastening means such as screws or welding. .

In this way, the b-shaped bracket 61 formed at regular intervals on the support frame 60 can be installed and moved to the construction site in a state in which the support frame 60 is pre-fabricated and combined at the factory during production, or installed at the construction site. It can also be coupled to the support frame 60.

When the support frame 60 is installed, the front panel faces the inside of one tile panel that has already been manufactured, so that the lower portion is placed on the b-shaped bracket 61 coupled to the support frame 60.

That is, as shown in Fig. 11, while the support frame 30 of the tile panel faces the construction wall 70, the tile panel is seated so that the rear surface of the tile panel is in close contact with the vertical bending surface of the b-shaped bracket 61. After that, use a separate instrument to ensure that the tile panel is in a vertical position.

When the lower end of the tile panel is brought into close contact with the vertical bending surface of the b-shaped bracket 61, the tile panel is no longer pushed toward the construction wall 70 side, and after being made to be in a vertical state, the construction wall is constructed from the back of the tile panel. The adhesive between the 70 and the support frame 30 is filled with an adhesive so that they are fixed to each other, or the urethane foam 80 is filled between the construction wall 70 and the back surface of the tile panel to secure the tile panel to the construction wall 70. To be fixed.

In addition, while filling the adhesive between the construction wall 70 and the support frame 30, at the same time, the urethane foam 80 is filled between the construction wall 70 and the back surface of the tile panel to be cured.

When the urethane foam 80 is filled between the construction wall 70 and the one tile panel to be fixed, the panel support 40 already plugged into the non-joint portion 31 at the rear side of the tile panel is connected to the non-joint portion ( Separated from 31), a part of the panel support 40 is inserted into the non-joint portion 31 from the side end of the tile panel as shown in FIG. 12.

At this time, the panel support 40 is one side of the locking protrusion 41 is closely adhered to the side end portion of the tile panel so that one side is inserted into the non-joint portion 31.

However, when a plurality of panel supports 40 are connected so that the locking protrusions 41 of the panel supports 40 face the interior of the construction site, the lower part is added as in the case of installing a tile panel fixed before other tile panels. While being placed on the b-shaped bracket 61 of the support frame 60, the back side of one side is supported while being adhered to a plurality of panel supports 40 that protrude toward one side of the fixed tile panel as shown in FIG. .

At this time, one end of the tile panel is in close contact with one side of the locking protrusion 41 formed on the panel support 40, so that the tile panels are spaced apart by the thickness of the locking protrusion 41.

At the end of the tile panel to be installed in this way, push the side of the tile panel fixed to the other part of the panel support 40 so that a part is inserted into the non-joint part 31 of the tile panel fixed to the non-joint part 31. When the tile panel to be installed is naturally aligned vertically.

Therefore, like the tile panel fixed to the back side of the non-fixed tile panel connected by the panel support 40, an adhesive is applied between the construction wall surface and the support frame 30 or urethane foam between the construction wall surface and the back surface of the tile 10. Fill it so that the tile panel is fixed to the construction wall surface.

In this way, the tile panels are sequentially connected along the support frame 60 to be fixed with the construction wall surface so that all tile panels are installed.

On the other hand, between the tile panels so that the thickness of the locking projections 41 of the panel support 40 is spaced apart, when all tile panels are installed, the vertical separation space between the tile panels and the horizontal between each tile 10 Fill the joint material with the space of the space to form horizontal and vertical joints.

By installing and fixing the tile panels in this way, not only can anyone easily install the tiles, but they are also modularized to install, so the installation time can be very fast. There are possible advantages.

As described above, the present invention has the effect of providing very economical construction and construction efficiency since it is possible to reduce the manufacturing cost and construction cost because it is possible to manufacture and construct the tile panel without specialized technology.

What has been described above is only one embodiment for implementing the tile panel and its manufacturing method and construction method using the same, and the present invention is not limited to the above-described embodiment, and has ordinary knowledge in the field belonging to the present invention. If you grow up, it will be understood that various modifications can be made without departing from the gist of the present invention.

10: tile panel 11: tile pins
20: joint
30: support frame
40: panel support 41: locking projections
50: work jig
51: L-shaped frame
510: loading section 511: mounting section
52: connecting frame
60: base frame 61: an angled bracket
70: construction wall
80: urethane foam

Claims (7)

A plurality of tiles provided with the same width so as to be arranged as a constant height while having a predetermined interval spaced vertically;
A bonding portion applied to a predetermined depth from a back side in a space spaced between the tiles to bond the tiles;
A support frame provided at the heights of the tiles while allowing a certain width to be spaced apart from the ends of both sides on the rear surface of the plurality of tiles arranged vertically;
A panel support part partially detachably inserted into a plurality of non-joint portions formed between the rear surface of the tile and the support frame;
Tile panel made of.
The method according to claim 1,
Tile panel to be formed as the thickness of the interlocking width of the interlocking protrusions of the panel support.
The L-shaped frame, which is formed at a right angle at a right angle from the lower end of the loading part, which is formed higher than the tile panel, is provided at both sides so as to be spaced apart from the same width or smaller width than the tile panel, and between these L-shaped frames The step of providing the work jig to be connected by welding of the connecting frame from the rear and the bottom at an angle;
A step in which the plurality of tiles are arranged at a predetermined width by using a tile pin having a certain thickness while placing both sides of the tile on the stacked portions of the L-shaped frames on both sides of the work jig;
Applying adhesive to the space side between the tiles spaced apart by the tile pins from the rear surface of the tiles arranged at a certain height, and then flattening to insert the adhesive into the spaces between the tiles at a certain depth;
A step of providing a support frame at a height equal to the height of a plurality of tiles connected by a bonding portion so that the support frames are joined by spacing a predetermined width from both ends of the rear surfaces of the tiles;
When the support frame is joined, a non-bonded portion without adhesive is formed at a plurality of positions, and the non-bonded portion has a panel support of a predetermined size that forms a locking projection along the center of the width at the plate surface on one side from the inside of the support frame on one side. Allowing insertion;
Remove the tile pins, and in the same way as the front side of the tile is placed on the stacked portion of the L-shaped frame on both sides of the work jig, between the support frame on both sides, the front side of the tile from the lower end of the recess side While repeating the step of inserting and fixing the panel support from the step of arranging the plurality of tiles from the recessed portion to the top while spaced a certain width using a tile pin having a certain thickness while placing the plurality of tile panels in the work jig. A method of manufacturing a tile panel to be stacked while being sequentially manufactured.
The method according to claim 3,
A method of manufacturing a tile panel between the tile and the support frame so that an adhesive is applied as a thickness of the panel support.
The method according to claim 3,
Method of manufacturing a tile panel to be formed as a plurality of L-shaped frame of the work jig at regular intervals.
The method according to claim 3,
The work jig is a method of manufacturing a tile panel so that wheels are provided to be movable to both sides from a lower portion of a portion where a loading part and an inner part of the L-shaped frame are connected.
Using the tile panel manufactured by the above manufacturing method
Providing a supporting frame by leveling along the side from the bottom of the construction surface; A step in which the b-shaped bracket is fixed at regular intervals on the upper surface of the support frame;
Preventing the rear surface of the lower portion from being pushed toward the wall by the b-shaped bracket while the lower portion is placed on the upper portion of the support frame by facing one of the manufactured tile panels toward the inside;
Applying the adhesive between the construction wall surface and the support frame on the back side to make the tile panel accurately vertical, or filling the urethane foam between the construction wall surface and the tile back surface so that the tile panel is fixed to the construction wall surface;
At the same time, the panel support that formed the locking projection along the center of the width is separated from the plate surface of one side that is inserted on the back side of the fixed tile panel, and the panel support is simultaneously inserted into the non-joint portion between the tile and the support frame from both ends of the tile panel. A step in which the earth's locking projection is in close contact with the side surface of the tile;
Connecting a tile panel in a non-fixed state such that the protruding end of the panel support formed to protrude from one end of the already fixed tile panel is inserted at the same time, and the lower end is placed on the support frame;
Repeat the steps to apply the adhesive between the construction wall and the support frame on the back side of the non-fixed tile panel connected by the panel support, or to fill the urethane foam between the construction wall and the tile back to fix the tile panel to the construction wall. The step of allowing the tile panel to be constructed along the construction wall surface;
Forming horizontal and vertical joints by filling the joint material into a space spaced apart between the tile panels by a locking protrusion of the panel support together with the spaces separated by the inter-tile joints;
Construction method using a tile panel to be performed as.

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