KR20200034307A - Plastic profile welding device for window frame - Google Patents

Abstract

The present invention relates to a jointless welding device for a frame of windows and doors, which improves durability by welding four corner parts of a profile product for windows and doors manufactured in a form of a square frame in a structure in which a cutting surface having an uneven shape is joined.

Description

{Plastic profile welding device for window frame}

The present invention relates to a window frame seamless welding device, and more particularly to a window frame seamless welding device that can improve the welding strength of the weld.

In general, the window is composed of a window frame installed in an opening of a building and a window frame coupled to it, and is divided into a casement, a sliding door, etc. according to the opening and closing method, and is divided into a wooden window, a synthetic resin window, and a metal window according to the material.

Among them, the window frame and the window frame of the synthetic resin window are formed in a rectangular frame shape by the combination between the synthetic resin profiles.

In this case, the profile is cut in a diagonal shape of approximately 45 °, and then the ends are welded to each other to form a window frame and a window frame in the form of a square frame.

At this time, the welding between the profiles is made by a synthetic resin profile welding device for windows and doors disclosed through Korean Patent Registration No. 10-1364023 (Publication Date: 2014.02.18.).

Specifically, in the synthetic resin profile welding device for windows and doors, the profiles cut at the ends are diagonally fixed to the clamps, respectively.

In addition, the heating plate is introduced between the fixed profiles to heat and melt the opposite ends of the profile by contact with the heating plate, thereby forming melt portions.

Then, the welds are made between the profiles by joining each other before the melted parts harden.

However, in the conventional window and window synthetic resin profile products, the cross-sectional area of the profile is not very wide because the cut surface of the profile that is heated and melted by the heating plate is mostly formed as a flat surface.

That is, as described above, a profile that is joined to a structure in which a cut surface that is melted into a flat surface is in contact with the welding strength is weak, and when the external force is intensively applied to the edge of the window during construction or movement of the window, the welding area of the profile may fall. There is a problem.

The present invention has been devised to solve the above-described problems, and a window frame seamless joint welding device capable of improving welding strength by welding the four corners of a profile product for windows and doors manufactured in a square frame shape to a structure in which an uneven cut surface is in contact with each other. The purpose is to provide.

The present invention for realizing the object as described above, the upper and lower pressure pieces are provided with a blade on each side is fixed to each frame portion of the synthetic resin material, the left and right clamps are installed to enable reciprocation in the transverse direction along the rail; And a heating plate installed to be inserted or discharged between a pair of frame portions fixed by the left and right clamps, and provided with an uneven portion; including, to the heating plate to which the ends of the pair of frame portions are inserted when the left and right clamps are moved. It is in contact with each other to form an uneven surface at the end of the frame portion, and at the same time cut the burr that the blade is pushed out of the end of the frame portion, and after the heating plate is discharged, the uneven surface formed at the end portion of the frame portion is joined to each other. Provides a seamless welding device for window frames.

The present invention according to the above configuration, the four corners of the profile product for windows and doors manufactured in the form of a square frame can be welded to the structure in contact with the cutting surface of the uneven shape to improve the durability.

In addition, an end cut surface of the frame part constituting the four sides of the window profile product is formed as an uneven surface, and at least an edge in contact with the indoor side of the cut surface is formed as a flat surface, thereby providing a clean welding line when viewed from the outside.

1 is an elevational view of a synthetic resin profile product for windows and doors according to an embodiment of the present invention;
Figure 2 is a perspective view showing a state where the cut surface of the synthetic resin profile for windows and doors according to an embodiment of the present invention is heated and melted,
3 is an enlarged cross-sectional view of part 'A' of FIG. 1;
Figure 4 (a), (b) is a view showing a process of bonding after melting the end of the frame portion using a heating plate according to an embodiment of the present invention,
5 is a cross-sectional view taken along line I-I 'in FIG. 1,
Figure 6 is a perspective view of a seamless welding apparatus according to an embodiment of the present invention,
7 is a view showing a blade according to an embodiment of the present invention,
Figure 8 is a cross-sectional view showing the vacuum inlet of the left and right clamps according to an embodiment of the present invention,
9 is a plan view showing the operating state of the heating plate according to an embodiment of the present invention,
10 is a perspective view of a heating plate according to an embodiment of the present invention,
11 and 12 are views showing the operating state of the seamless welding apparatus according to an embodiment of the present invention,
13 is a view comparing the welding process according to the conventional (a) and the present invention (b),
14 is a plan view showing a state in which a seamless welding apparatus according to an embodiment of the present invention is disposed on a main frame,
Figure 15a is a cross-sectional side view of the profile products for windows and doors of Example 1, Comparative Example 1 and Reference Examples 1 and 2 of the present invention,
Figure 15b is a cross-sectional side view of the profile products for windows and doors of Example 2 and Comparative Example 2 of the present invention,
16A is a schematic plan view of a specimen for measuring weld strength,
16B is a schematic plan view showing a portion to which a force is applied when measuring welding strength.

Hereinafter, the configuration and operation of a specific embodiment of the present invention will be described in detail with reference to the accompanying drawings.

Here, it should be noted that, in addition to reference numerals for the components of each drawing, the same components are denoted by the same reference numerals as much as possible even though they are displayed on different drawings.

1 is an elevational view of a synthetic resin profile product for windows and doors according to an embodiment of the present invention, and FIG. 2 is a main perspective view showing a state in which the cut surface of a synthetic resin profile product for windows and doors according to an embodiment of the present invention is heated and melted. 3 is an enlarged cross-sectional view of part 'A' of FIG. 1.

Referring to FIG. 1, the synthetic resin profile product 1 for windows and doors according to an exemplary embodiment of the present invention includes a frame portion 10 and a welding portion 20.

The configuration of the present invention will be described in detail as follows.

The frame part 10 is a main outer frame of a window frame and a window frame constituting a window, and is formed by extruding a synthetic resin. In the frame portion 10, the cutting surfaces of both ends of each frame portion 10 are cut in diagonal lines of approximately 45 ° so that at least four can be arranged in a square frame shape.

The welding portion 20 is a portion that is welded so that the four frame portions 10 can be made of a synthetic resin profile product 1 for a window frame shape. The welding part 20 is formed by butting after both ends of each frame part 10 are heat-melted through the seamless welding device 100 to be described later.

Referring to FIG. 2, the welding part 20 is formed with an uneven surface 21 at both ends of the frame part 10 so as to increase welding strength.

That is, when the cutting surface of the welding portion 20 is melted and joined in a flat shape as in the prior art, the welding strength is low, and when an external force is applied to the edge portion of the frame portion 10, the welding portion 20 may easily fall.

On the other hand, when the cut surface of the welding portion 20 is formed of the concave-convex surface 21 and welded to each other, it is possible to obtain a higher welding strength than the flat type.

In other words, as shown in FIG. 3, as the cut surface of the welding part 20 is formed of the concave-convex surface 21, the joining area of the welding part 20 becomes wide, and these concave-convex surfaces 21 are engaged with each other. The welding strength of the welding part 20 can be improved by joining.

Accordingly, even if the external force is concentrated on the corner portion of the frame portion 10 welded in the form of a square frame, the external force can be dispersed by the uneven surface 21, thereby preventing the welding portion 20 from easily falling off by external force. I can do it.

In the present invention, the welding strength of the welding part 20 may be 10 to 100% improved compared to the case where the uneven surface is not included.

The improvement rate of the welding strength can be calculated through the following [Equation 1].

[Equation 1]

[(X-Y) × 100] / Y

X: Welding strength (kgf / ㎠) of the welding part including the uneven surface

Y: Welding strength (kgf / ㎠) of the welding part that does not include the uneven surface

The welding strength may be the maximum value at which fracture occurs after applying a pressure of 50 mm / min to a welding portion of each corner using a universal testing machine (UTM) (see FIG. 16B).

Wherein X is the weld strength of the welded portion including the uneven surface in the synthetic resin profile product for windows and doors, Y is the weld strength of the welded portion not including the uneven surface in the synthetic resin profile products for windows and doors, wherein X and Y are the same size of window It is presumed to be the value measured in the Dragon Profile product. The reason is that the profile products for windows and doors are largely divided into profiles for window or window frames, and the specifications are very diverse for each application. In order to accurately compare the welding strength improvement rate according to the same purpose, it should be assumed that it is a profile product for windows and doors of the same standard. Here, the same standard may mean, for example, that the dimensions are the same within a tolerance range allowed in the art (eg, ± 0.3, etc.).

The improvement rate of the welding strength may be 10 to 100% or 10 to 55%. If the improvement rate of the welding strength does not satisfy the above range, the effect of improving the welding strength may be insignificant compared to the conventional synthetic resin profile products.

Referring to FIG. 4, the welding part 20 is a burr that is pushed out of the cutting surface in the process of heating and melting the end cutting surface of the frame part 10 to the uneven surface 21 by the heating plate 120 of the welding apparatus 100 ( Burr) 20a (see FIG. 11) may be generated. In this case, as the burrs 20a are formed with a sawtooth-shaped uneven surface 21, even if the burrs 20a are removed, the appearance of the welding line exposed to the outside of the welder 20 is roughly formed in a zigzag shape. I have no choice but to.

In order to prevent this, the cutting surface of the welding portion 20 is formed as an uneven surface 21, but at least the edge of the cutting surface that comes into contact with the interior side 10a of the frame portion 10 may be formed as a flat surface 23. have.

Accordingly, even if the protruding burrs 20a are removed, a clean line (see FIG. 1) can be obtained by forming the welding line exposed to the outside of the welding part 20 in a straight line by the flat surface 23.

In this case, the present invention has been described and described as an example of the case where the flat surface 23 is formed on the edge of a cutting surface that comes into contact with at least the indoor side surface 10a of the frame portion 10, but is not limited thereto. Of course, 23) may be formed on both the edges of the cutting surface that comes into contact with the interior and exterior surfaces of the frame portion 10.

Referring to FIG. 5, the welding part 20 may further include an uneven auxiliary welding surface 25 formed in the hollow part of the frame part 10.

The auxiliary welding surface 25 is to be formed through an inner burr (25a) that protrudes while being pushed inside the hollow portion of the frame portion 10 when heat-melting the end of the frame portion 10 using the heating plate 120 You can.

The inner bur 25a may be formed in a shape of a ribbon that is formed to be bent in a concave-convex shape by a concave-convex auxiliary welding surface 25, and is rounded while being split into both branches. The welding strength of the welding portion 20 may be improved through the auxiliary welding surface 25 of the uneven type.

Meanwhile, in FIGS. 2 to 5, an example of a case where the bonding surface of the uneven surface 21 or the auxiliary welding surface 25 is formed in a sawtooth shape is described and described, but the bonding surface is not limited thereto, and the bonding surface is a square, polygon, or Of course, it can be applied in various ways, such as a hemispherical shape.

Referring back to FIG. 3, the welded portion 20 having the above-described structure may have a depth of the uneven surface D of the uneven surface 21 of 0.5 to 2.0 mm or 1.0 to 1.5 mm.

When the depth of the uneven bone D of the uneven surface 21 is less than the above range, there is a fear that the welding strength may be lowered as there is no difference between the conventional cut surface and the welded portion formed as a flat surface.

Conversely, when the depth of the uneven surface D of the uneven surface 21 exceeds the above range, there is a fear that the dimensions of the frame 10 are changed as both ends of the frame 10 must be heated and melted more than necessary. have.

An embodiment of the seamless welding apparatus 100 for manufacturing the synthetic resin profile product 1 for windows and doors as described above will be described in detail.

Referring to FIG. 6, a seamless welding apparatus 100 according to an embodiment of the present invention includes left and right clamps 110 and a heating plate 120.

First, the left and right clamps 110 are provided with upper and lower press pieces 111 and 112 with blades 113 formed on each surface to fix the frame portions 10 made of synthetic resin material to be welded, respectively. 110) is installed to be able to reciprocate in the transverse direction along the rail (R) by the forward and backward operation of the actuator (110a).

In this case, the upper pressing piece 111 is installed to be reciprocally moved up and down by the operation of the actuator 111a, thereby pressing the upper surface of the frame portion 10 raised on the upper surface of the lower pressing piece 112. Can be fixed. At this time, the upper side of the lower pressing piece 112 is seated so that the indoor side 10a of the frame portion 10 abuts.

In addition, the blade 113 is integrally formed on the opposite surface of the upper and lower pressing pieces 111 and 112. The blade 113 is formed to face each other on the lower surface of the opposing surface of the upper pressing piece 111 and the upper surface of the opposing surface of the lower pressing piece 112.

Referring to FIG. 7, the tip of the blade 113 is a vertical surface 113a and an inclined surface 113b formed to be inclined at a predetermined angle θ from the vertical surface 113a toward the burr 20a of the welding part 20. Can be formed.

That is, it is easy to adjust the angle θ of the inclined surface 113b by the vertical surface 113a, and accordingly, the burr 20a can be easily removed through the inclined surface 113b of the blade 113.

In this case, the angle θ of the inclined surface 113b is preferably formed at 15 to 50 ° or 20 to 45 °. When the angle θ of the inclined surface 113b is formed below the above range, when the tip of the blade 113 is sharpened more than necessary, it may be easily damaged when repeatedly used. Conversely, when the angle θ of the inclined surface 113b exceeds the above range, smooth removal of the burr 20a may be difficult.

Referring to FIG. 8, the upper and lower press pieces 111 and 112 may be provided with a vacuum suction port 117. The vacuum suction port 117 adsorbs the surface of the seated frame portion 10 through a vacuum suction input generated from a vacuum pump (not shown). That is, as the hollow portion is formed inside the frame portion 10, a case in which the surface is concave toward the hollow portion in the welding process may occur.

Therefore, when welding the frame portion 10 using the welding apparatus 100, the end of the frame portion 10 is adsorbed through the vacuum suction port 117 to weld the surface of the frame portion 10 while maintaining a flat surface. This can be done.

In this case, in the present invention, an example of the case where the vacuum suction port 117 is formed on both the upper and lower pressing pieces 111 and 112 is illustrated and described, but is not limited thereto, and the bottom surface of the frame portion 10 is formed to be wide. (Indoor side) may be formed to be limited to the lower pressing piece 112 is seated.

Referring to FIG. 9, the heating plate 120 is installed to be inserted or discharged through the operation of the actuator 120a between the pair of frame portions 10 fixed by the left and right clamps 110 so that the frame portion 10 ) To heat-melt the end.

Referring to FIG. 10, the heating plate 120 includes an uneven portion 121 forming an uneven surface 21 on an end cut surface of the opposing frame portion 10, and a flat surface 23 on at least the inside edge of the cut surface ) Is formed to form a flat portion (123).

In this case, the uneven portion 121 may be formed at an intaglio. Compared to the case where the uneven portion 121 is formed in an engraved shape, the flat surface 23 is sufficiently heated and melted to increase welding strength.

That is, as the uneven portion 121 is formed as an intaglio, the flat portion 123 first comes into contact with the edge of the cut surface of the frame portion 10 when heated and melted using the heating plate 120 (see FIG. 4).

Accordingly, the flat surface 23 is first sufficiently heated and melted on the cut surface of the frame portion 10 and then the melted surface 21 is melt-formed, thereby cutting the edge of the frame portion 10 on which the flat surface 23 is formed. It can be welded more firmly.

In this case, the unevenness of the uneven portion 121 smoothes the depth (0.5 to 2.0 mm or 1.0 to 1.5 mm) of the unevenness (D) of the uneven surface 21 that is melt-formed at the end of the frame portion 10. It is formed to a corresponding depth (0.5 to 2.0 mm or 1.0 to 1.5 mm) so that it can be formed.

In addition, the uneven portion 121 formed on both sides of the heating plate 120 is formed so that the uneven surface 21 formed opposite to the cut surface of the frame portion 10 can be alternately joined to each other.

In addition, the surface of the heating plate 120 in contact with the cut surface of the frame portion 10 is Teflon coated. Accordingly, when the end portion of the frame portion 10 using the heating plate 120 is heated and melted, synthetic resin, which is the material of the frame portion 10, may be prevented from being pressed against the heating plate 120.

11 and 12, through the heating plate 120 of the structure as described above, the end cut surface of the frame portion 10 is heat-melted and simultaneously formed on the opposite surface of the upper and lower press pieces 111 and 112. The integrally formed blade 113 removes the burr 20a that is pushed out through the cut surface.

And after the heating plate 120 is discharged from between the pair of frame portions 10, by moving the left and right clamps 110 toward the cut surface of the opposing frame portion 10, formed at the end of the frame portion 10 The uneven surface 21 and the flat surface 23 are bonded to each other (see FIG. 12).

In this case, the blade 113 may be elastic by the spring 114. In this case, even if the tips of the blades 113 formed to face each other collide with each other, the blades 113 can absorb shock as they are elastically supported by the spring 114, thereby preventing the blades 113 from being damaged. You can.

In addition, a stopper 115 protruding downward may be coupled to the bottom surface of the lower pressing piece 112. In addition, a gap between the blades 113 provided on the upper and lower pressurizing pieces 111 and 112 is coupled to the bottom of the heating plate 120 by a gap maintaining block 125 having a constant width in contact with the stopper 115. This can be kept constant (see FIG. 11).

At this time, the stopper 115 may be formed to be movable and fixed in the lateral direction. Therefore, when removing the burr (20a) of the welding portion 20 using the blade 113 by adjusting the position of the stopper 115, the spacing of the blade 113 installed on the upper and lower pressing pieces (111) (112). It can be adjusted to correspond to the thickness of the heating plate 120.

In this case, the stopper 115 can be moved in the lateral direction by sliding along a guide rail or guide groove (not shown), and can be fixed by a fixing member (not shown) such as a bolt.

Referring to FIG. 13, a decorative sheet 11 is attached to at least the interior side of the frame portion 10. Therefore, when the frame portion 10 is welded through the seamless welding apparatus 100, the decorative sheet 11 is formed with a seam width b in the weld portion 20 of 0.01 to 0.20 mm or 0.01 to 0.10 mm. (See (b) of FIG. 13).

That is, when the seam width b of the decorative sheet 11 is less than the above range, the decorative sheets 11 attached to the surface of the frame portion 10 may interfere with each other when forming the welding portion 20.

Conversely, when the seam width b of the decorative sheet 11 is formed in excess of the above range, the white color of the frame portion 10 may be exposed to the outside.

As described above, the present invention can prevent the decorative sheet 11 attached to the surface of the frame portion 10 from being removed when welding the frame portion 10 using the seamless welding apparatus 100, and accordingly, the frame portion 10 ) It can prevent the natural color of white from being exposed to the outside.

Specifically, as shown in (a) of Figure 13, the conventional synthetic resin welding device for windows and doors, the burr (B) formed on the welding portion during the heat welding of the frame portion (P) is attached to the decorative sheet (S) to the finishing machine (T ) To remove it by scraping.

At this time, the finishing machine T removes the burr B, and at the same time removes the decorative sheet S protruding by the burr B from the surface of the frame part P, and thereby the frame part on the welding line. When the white color of (P) is exposed to the outside, it may cause the appearance quality of the product to deteriorate.

On the contrary, the seamless welding apparatus 100 of the present invention as shown in FIG. 13 (b) is provided on opposite sides of the left and right clamps 110 when heat welding the frame portion 10 to which the decorative sheet 11 is attached. As the blade 113 moves in the lateral direction and removes the burrs 20a formed in the welding part 20, the decorative sheet 11 protruding by the burrs 20a is prevented from being removed together. You can.

That is, the blade 113 is to remove the burr (20a) formed in the welding portion 20, while pushing the end of the decorative sheet 11 attached to the surface of the frame portion 10 to the welding line side to be attached flat. Accordingly, the white color of the frame portion 10 is not exposed to the outside of the welding line of the welding portion 20, thereby improving the appearance quality of the product.

Referring to FIG. 14, the window frame seamless welding apparatus 100 according to the present invention having the above structure is disposed at four points on the main frame 200, so that the frame portion 10 and the four corners can be welded at the same time. .

In this case, the stage 210 in which the window frame seamless welding apparatus 100 is installed is easily installed in the X and Y axis along the guide rail 220 to facilitate the window frame or window of various sizes. Can be produced.

Then, an embodiment of the manufacturing process of the synthetic resin profile product 1 for windows and doors using the seamless welding apparatus 100 will be described.

First, the four frame parts 10 are arranged in a square frame shape on the upper surface of the lower pressing piece 112 of the left and right clamps 110 (see FIG. 6).

When the four frame portions 10 are fixed by the lowering operation of the upper pressing piece 111, the heating plate 120 is introduced into the space between the corner portions of the frame portion 10.

Next, while the left and right clamps 110 are moved to the side of the heating plate 120 interposed therebetween, the cut surface of the frame portion 10 is heated and melted through contact with the heating plate 120 (see FIG. 9).

In this case, the concave-convex surface 21 is formed on the cutting surface of the opposing frame portion 10, and at least the flat surface 23 is formed on the edge of the cutting surface contacting the indoor side surface 10a.

At the same time, the blades 113 integrally provided in the left and right clamps 110 are melted at the ends of the frame portion 10 to remove burrs 20a that are pushed outward (see FIG. 11).

When the concave-convex surface 21 and the flat surface 23 are formed on the cutting surface of the frame portion 10, the heating plate 120 is discharged from between the left and right clamps 110, and the left and right clamps 110 are directed toward the opposite surface of the cutting surface. By moving and joining the cutting surfaces to each other (see Fig. 12), a synthetic resin profile product 1 for a window frame shape according to the present invention is completed.

Hereinafter, examples and comparative examples will be described in detail to help understanding of the present invention. However, it is obvious to those skilled in the art that various changes and modifications can be made within the scope of the present invention and the scope of the technical idea, but it is natural that such changes and modifications belong to the appended claims.

[ Example  And Comparative example ]

1. Examples

(1) Example 1

Four frame parts 10 having the specifications of FIG. 15A and Table 1 are fixed to the left and right clamps 110 of the seamless welding apparatus 100 of FIG. 6 in the form of a square frame, and each edge of the frame part 10 The uneven surface (D) having a depth of 1.5 mm is inserted between the end portions of the portion, and the uneven surface (21) having a depth of uneven bone (D) of 1.5 mm is cut into the end cutting surface of the frame portion (10). After melt-forming, the uneven surface 21 of the frame portion 10 was mutually bonded to prepare a profile product 1 for windows and doors having a welding portion 20.

No Dimension (mm) sign Thickness (mm) A 42.0 △ 0.8 B 56.5 * 1.0 C 73.0 X 1.2 D 7.4 ○ 1.5 E 7.0 # 1.8 F 17.0 Not displayed 2.0 G 26.0 H 4.4 I 7.2 J 3.0

(2) Example 2

Compared to Example 1, the profile product 1 for windows and doors was manufactured in the same manner, except that four frame parts having the specifications of FIG. 15B and Table 2 below were used.

No Dimension (mm) sign Thickness (mm) A 87.0 * 1.0 B 70.5 X 1.2 C 42.0 ○ 1.5 D 17.0 △ 1.8 E 4.4 Not displayed 2.0 F 7.4 G 3.0 H 7.2 I 8.0

2. Comparative Example

(1) Comparative Example 1

Four frame parts of the standard of FIG. 15A and Table 1 are arranged and fixed to a general welding device (Hansung Machinery, TWL welding machine) that is not a seamless welding device, and a flat heating plate is provided between the ends of each corner of the frame part. After injection, the flat surface is melt-formed on the cut surface of the end of the frame, and then the flat surface of the frame is mutually bonded, and then a synthetic resin profile product for windows and doors is manufactured by removing burrs protruding between the cut surfaces using a finishing machine. Did.

(1) Comparative Example 2

Compared to Comparative Example 1, the profile product 1 for windows and doors was manufactured in the same manner, except that four frame parts having the specifications of FIG. 15B and Table 2 were used.

3. Reference example

(1) Reference Example 1

In the same way as in Example 1, except that the depth of the uneven bone D of the uneven surface 23 is 0.3 mm using the uneven heating plate 120 having the uneven bone D of 0.3 mm. A window profile product (1) was prepared.

(2) Reference Example 2

In the same manner as in Example 1, except that the depth of the uneven bone D of the uneven surface 23 was 2.5 mm using the uneven heating plate 120 having the uneven bone D of 2.5 mm. A window profile product (1) was prepared.

[ Experimental example ]

1. Welding strength

The weld strength of the profile products for windows and doors of Examples, Comparative Examples and Reference Examples was measured.

Specifically, as shown in FIG. 16A, after cutting four corners of a window profile product with 283 mm left, a specimen is prepared, and then a pressure of 50 mm / min is applied to each corner using a universal testing machine (UTM) (manufacturer, model name). The maximum value at which fracture occurs after being applied to the welding portion was measured (see FIG. 16B). The result of the welding strength and the improvement rate of the welding strength are shown in Table 3 below.

The improvement rate of the welding strength was calculated by the following [Equation 1].

[Equation 1]

[(X-Y) × 100] / Y

X: Welding strength (kgf / ㎠) of the welding part including the uneven surface

Y: Welding strength (kgf / ㎠) of the welding part that does not include the uneven surface

[Equation 1] is to compare the welding strength of the profile products for windows and doors of the same standard, Example 1, Reference Examples 1, 2 and Comparative Example 1 have the same product dimensions, Example 2 and Comparative Example 2 The dimensions of the product are the same.

Corner number Welding strength (kgf / ㎠) Depth of the uneven bone (D) (mm) Welding strength improvement rate (%) Example 1 One 210 1.0 40 2 225 1.0 52.03 3 211 1.0 45.52 4 206 1.0 32.90 Average 213 1.0 42.61 Example 2 One 365 1.5 46 2 364 1.5 37.36 3 340 1.5 25.93 4 334 1.5 14.78 Average 350 1.5 31.02 Comparative Example 1 One 150 - - 2 148 - - 3 145 - - 4 155 - - Average 150 - - Comparative Example 2 One 250 - - 2 265 - - 3 270 - - 4 291 - - Average 269 - - Reference Example 1 One 155 0.3 3.33 2 160 0.3 8.11 3 150 0.3 3.45 4 147 0.3 -5.16 Average 153 0.3 2.43 Reference Example 2 One 220 2.5 46.67 2 230 2.5 55.41 3 250 2.5 72.41 4 240 2.5 54.84 Average 235 2.5 57.33

2. Weld seam joint exposed area

The width of the seam of the decorative sheet exposed to the welds of Examples, Comparative Examples and Reference Examples was measured using a ruler, and the results are shown in Table 4 below.

Corner number Joint width (mm) Example 1 One 0.010 2 0.024 3 0.019 4 0.018 Average 0.018 Example 2 One 0.082 2 0.051 3 0.034 4 0.056 Average 0.056 Comparative Example 1 One 0.40 2 0.40 3 0.45 4 0.43 Average 0.42 Comparative Example 2 One 0.50 2 0.60 3 0.40 4 0.55 Average 0.51 Reference Example 1 One 0.031 2 0.022 3 0.024 4 0.026 Average 0.026 Reference Example 2 One 0.046 2 0.069 3 0.072 4 0.062 Average 0.062

As can be seen from Table 3 above, the synthetic resin profile products 1 for windows and doors provided with the uneven surfaces 21 of Examples 1 and 2 are Comparative Examples 1 and 2, which are synthetic resin profile products for windows and doors with a conventional cut surface formed in a flat shape. It can be seen that the welding strength was improved by about 43% and 31%, respectively.

In addition, as can be seen in Table 4, the synthetic resin profile products for windows and doors of Examples 1 and 2 are white lines on the seams of the welds compared to Comparative Examples 1 and 2 as the synthetic resin profile products for windows and doors are manufactured using a seamless welding device. This barely exposed effected the appearance quality.

On the other hand, in the case of Reference Example 1 in which the depth of the uneven surface D of the uneven surface 21 is small compared to Example 1, the effect of improving the welding strength is negligible, and the depth of the uneven surface D of the uneven surface 21 is large. In the case of Reference Example 2, there was a problem in that the dimensions of the window profile products including the frame portion were changed after welding.

1: Synthetic resin profile products for windows and doors 10: Frame part
11: decorative sheet 20: weld
20a: Ver 21: Uneven surface
23: flat surface 25: auxiliary welding surface
25a: internal bur 100: seamless welding device
110: left and right clamp 111: upper pressing piece
112: lower pressurized piece 113: blade
113a: Vertical plane 113b: Slope
114: spring 115: stopper
117: vacuum suction port 120: heating plate
121: uneven portion 123: flat portion
125: Interval maintenance block 200: Main frame
210: Stage 220: Guide rail
D: Uneven frame R: Rail

Claims (14)

Upper and lower press pieces 111 and 112 with blades 113 formed on one surface are provided to fix the frame portions 10 made of synthetic resin, respectively, and can be installed to be reciprocated in the transverse direction along the rail R Left and right clamps 110; And
Including the heating plate 120 is provided to be inserted or discharged between the pair of frame portions 10 fixed by the left and right clamps 110, the irregularities 121 are provided; including,
When the left and right clamps 110 are moved, the pair of frame portions 10 are brought into contact with the heated plate 120 into which the end portions of the frame portions 10 are formed to face the uneven surface 21 at the ends of the frame portions, and at the same time, the blade (113) cut the burr (20a) protruding out of the end of the frame portion 10,
After the heating plate 120 is discharged, a window and frame seamless welding device that mutually bonds the uneven surfaces 21 formed at the ends of the frame portion 10.
According to claim 1,
The left and right clamp 110,
Window and frame seamless welding device that is installed reciprocally along the rail (R) by the forward and reverse operation of the actuator (110a).
According to claim 1,
The upper pressing piece 111,
A window and frame seamless welding device that is installed to be reciprocally moved up and down by the operation of the actuator 111a to press and fix the upper surface of the frame portion 10 mounted on the upper surface of the lower pressing piece 112.
According to claim 1,
The blade 113,
Window and frame seamless welding device that is formed to be opposite to each other on the bottom of the opposing surface of the upper pressing piece 111 and the opposing surface of the lower pressing piece 112.
According to claim 1,
The blade 113,
Window and frame seamless seam welding device further comprising that is elastically supported by the spring (113a).
According to claim 1,
The blade 113,
Vertical surface 113a; And
The window surface frame seamless welding apparatus comprising a; inclined surface (113b) formed to be inclined 15 to 50 ° toward the burr (20a) of the welding portion 20 from the vertical surface (113a).
According to claim 1,
A stopper 115 protruding downward is coupled to the bottom surface of the lower pressing piece 112,
The bottom surface of the heating plate 120 is coupled with a gap maintaining block 125 of a constant width in contact with the stopper 115 so that the gap between the blades 113 between the upper pressing piece 111 and the lower pressing piece 112 Window and frame seamless seam welding device further comprising one that is kept constant.
The method of claim 7,
The stopper 115,
Window and frame seamless joint welding device that can be moved and fixed in the transverse direction.
According to claim 1,
The heating plate 120,
An uneven portion 121 forming an uneven surface 21 on an end cut surface of the frame portion 10; And
And a flat portion 123 forming a flat surface 23 on at least the interior edge of the cut surface.
The method of claim 9,
The uneven portion 121,
Window and frame seamless welding device that is formed by engraving.
The method of claim 9,
The irregularities of the irregularities 121,
Window and frame seamless welding device that is formed to a depth of 0.5 to 2.0㎜.
The method of claim 9,
The irregularities of the irregularities 121,
Window, frame, or hemispherical seamless welding device.
According to claim 1,
The heating plate 120,
Window and frame seamless welding device that is operated by the forward and reverse of the actuator (120a).
According to claim 1,
The surface of the heating plate 120,
Teflon coated seamless window frame welding machine.

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