KR20200001882A - Method for manufacturing nano-coated hanji leather fabric - Google Patents
Method for manufacturing nano-coated hanji leather fabric Download PDFInfo
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- KR20200001882A KR20200001882A KR1020180074972A KR20180074972A KR20200001882A KR 20200001882 A KR20200001882 A KR 20200001882A KR 1020180074972 A KR1020180074972 A KR 1020180074972A KR 20180074972 A KR20180074972 A KR 20180074972A KR 20200001882 A KR20200001882 A KR 20200001882A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/12—Pulp from non-woody plants or crops, e.g. cotton, flax, straw, bagasse
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B1/00—Manufacture of leather; Machines or devices therefor
- C14B1/44—Mechanical treatment of leather surfaces
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
- C14B7/00—Special leathers and their manufacture
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C9/00—Impregnating leather for preserving, waterproofing, making resistant to heat or similar purposes
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/02—Material of vegetable origin
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
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- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
본 발명은 나노코팅 한지가죽 원단의 제조방법에 관한 것으로서, 보다 상세하게는 한지원단에, 인체에 유용한 성분을 다량 함유하며 천연접착제 기능을 하는 천연식물 성분을 나노사이즈로 코팅함으로써, 내구성이 강하고 소취성, 항균성 등의 기능성을 갖는 나노코팅 한지가죽 원단의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing nano-coated hanji leather fabric, more specifically, to the support stage, by coating a natural plant component that contains a large amount of useful components to the human body and functions as a natural adhesive, durable and deodorant It relates to a method for producing a nano-coated hanji leather fabric having functionality such as sex, antibacterial properties.
한지가죽 원단은 원료인 닥나무로 인해 소취성, 항균성, 원적외선 효과 등을 가지며 가벼우면서도 강한 한지의 강점은 살리되, 물에 약하고 보풀이 발생하던 단점을 보완한 신소재이다. 그러나, 현재에 나와 있는 한지가죽 원단들은 대부분 일반원단과 한지 종이를 합포(bonding)한 것에 불과하여, 내구성이나 마찰결뢰도 그리고 기능성에서 일반본딩(bonding) 원단과 차이점이 거의 없는 실정이다.Hanji leather fabric is a new material that has deodorant, antimicrobial, and far infrared effect due to the raw material of mulberry, and it is light and strong, but its strength is weak but it is weak in water and fluff occurs. However, most of the papers present in the present paper is only the bonding of the general fabric and Hanji paper (bonding), there is little difference from the general bonding (bonding) fabric in durability, friction fastness and functionality.
이에 본 발명자들은 한지 원단에, 인체에 유용한 성분을 다량 함유하며 천연접착제 기능을 하는 천연식물 성분을 나노사이즈로 코팅함으로써, 내구성이 강하고 소취성, 항균성 등의 기능성을 갖는 식물성 성분 나노코팅 한지가죽 원단을 발명하게 되었다.The inventors of the present invention, by coating a nano-size natural plant component that contains a large amount of useful components to the human body, and functions as a natural adhesive, and has a durable, deodorant, antibacterial and other functional ingredients, nano-coated hanji leather fabric Was invented.
본 발명은 내구성이 강하고 소취성, 항균성 등의 기능성을 갖는 한지가죽 원단을 제조하는 것을 목적으로 한다.An object of the present invention is to manufacture a hanji leather fabric having durability and functionality such as deodorant and antibacterial properties.
상기 목적을 달성하기 위하여, 본 발명의 제1 양태는 닥나무의 겉껍질을 벗기는 제1 단계; 겉껍질을 벗긴 닥나무를 삶아 속껍질을 분리하는 제2 단계; 상기 속껍질을 소금물에서 발효시켜 속껍질을 유연하게 하는 제3 단계; 소금물에 발효된 속껍질을 건조 후 세척하는 제4 단계; 건조된 닥나무의 속껍질을 습식으로 훈증을 하는 제5 단계; 및 습식 훈증된 닥나무의 속껍질을 원단 제직기계를 이용하여 정경(warping)이나 사이징(sizing)하여 한지원단을 제직하는 제6단계;를 포함하는 한지원단의 제조방법을 제공한다.In order to achieve the above object, the first aspect of the present invention comprises a first step of peeling the bark of the mulberry; A second step of separating the bark by boiling the peeled mulberry; A third step of softening the cuticle by fermenting the cuticle in brine; A fourth step of drying and washing the fermented shells in brine; A fifth step of wet fumigation of the dried bark of the mulberry; And a sixth step of weaving a supporter by warping or sizing the inner bark of the wet fumigation mulberry using a fabric weaving machine.
또한, 본 발명의 제2 양태는 고무나무와 두릅나루의 진액을 혼합하는 제1 단계; 상기 제1 단계에서 얻은 혼합액을 수용성 접착제와 혼합하는 제2 단계; 상기 제2 단계에서 얻은 코팅용 혼합액을 건조하는 제3 단계; 상기 제3 단계에서 얻은 건조 결과물을 나노사이즈의 분말로 분쇄하여 나노코팅용 칩을 얻는 제4 단계; 상기 나노코팅용 칩을 가열하여 액체화한 후 상기 제1 양태에 따라 제조한 한지원단에 분사한 후 건조하는 제5 단계; 및 상기 제5 단계에서 얻은 한지원단을 롤링 기계로 압착하여 나노코팅 한지가죽 원단을 얻는 제6 단계를 포함하는 한지가죽 원단의 제조방법을 제공한다.In addition, the second aspect of the present invention comprises a first step of mixing the gum tree and the essence of the bran; A second step of mixing the mixed solution obtained in the first step with a water-soluble adhesive; A third step of drying the coating solution obtained in the second step; A fourth step of obtaining a nanocoating chip by grinding the dried product obtained in the third step into a nano-sized powder; A fifth step of heating and liquefying the nanocoating chip and spraying the same on a support stage manufactured according to the first aspect, followed by drying; And a sixth step of obtaining the nano-coated hanji leather fabric by pressing the hanji stage obtained in the fifth step with a rolling machine.
본 발명의 제3 양태는 고무나무 및 두릅나무의 진액 성분으로 나노코팅된 한지원단인 것을 특징으로 하는 한지가죽 원단을 제공한다.According to a third aspect of the present invention, there is provided a hanji leather fabric, characterized in that the support layer nano-coated with the essence components of rubber and arbor.
본 발명에 따라 한지 원단에, 인체에 유용한 성분을 다량 함유하며 천연접착제 기능을 하는 천연식물 성분을 나노사이즈로 코팅함으로써, 내구성이 강하고 소취성, 항균성 등의 기능성을 갖는 한지가죽 원단을 제조할 수 있다.According to the present invention, by coating a nano-size natural plant component that contains a large amount of useful components to the human body and functions as a natural adhesive, the Hanji leather fabric having durability and deodorant, antibacterial and other functionalities can be manufactured. have.
본 발명에 따른 한지가죽 원단은 인체에서 나는 냄새제거와 세균을 박멸하는 동시에 원적외선 및 보습효과와 노폐물 제거 효과를 나타낼 수 있어 구두나 의류용이나 메디컬용 등 다양한 분야에 적용할 수 있다.Hanji leather fabric according to the present invention can exhibit far infrared rays, moisturizing effect and waste removal effect at the same time to remove the smell and bacteria from the human body can be applied to various fields such as shoes or clothing or medical use.
도 1은 본 발명의 일 실시예에 따라 한지원단을 제조하는 방법의 흐름도이다.
도 2는 본 발명의 일 실시예에 따라 한지가죽 원단을 제조하는 방법의 흐름도이다.1 is a flowchart of a method for manufacturing a supporter according to an embodiment of the present invention.
Figure 2 is a flow chart of a method for manufacturing a hanji leather fabric according to an embodiment of the present invention.
본 발명의 상술한 목적, 특징들 및 장점은 첨부된 도면과 관련된 다음의 상세한 설명을 통하여 보다 분명해질 것이다. 이하 첨부된 도면을 참조하여 본 발명에 따른 바람직한 실시예들을 상세히 설명한다. 명세서 전체에 걸쳐서 동일한 참조번호들은 동일한 구성요소들을 나타낸다. 또한, 본 발명과 관련된 공지 기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우, 그 상세한 설명을 생략한다.이하, 본 발명을 상세히 설명한다.The above objects, features and advantages of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. Like numbers refer to like elements throughout the specification. In addition, when it is determined that the detailed description of the known function or configuration related to the present invention may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted. The present invention will be described in detail below.
도 1은 본 발명의 일 실시예에 따라 한지원단을 제조하는 방법의 흐름도이다. 도 1을 참조하면, 먼저 닥나무의 겉껍질을 벗기고(S100), 겉껍질을 벗긴 닥나무를 삶아 속껍질을 분리한다(S120). 그리고, 상기 속껍질을 소금물에서 발효시켜 속껍질을 유연하게 하고(S130), 건조 후 세척한 다음(S140), 습식으로 훈증한다(S150).1 is a flowchart of a method for manufacturing a supporter according to an embodiment of the present invention. Referring to Figure 1, first peeled off the outer skin of the mulberry (S100), the peeled off the outer skin of the mulberry boiled to separate the inner shell (S120). Then, the inner skin is fermented in salt water to soften the inner skin (S130), and then washed after drying (S140), and fumigated by wet (S150).
그리고, 습식 훈증된 닥나무의 속껍질을 원단 제직기계를 이용하여 정경이나 사이징하여 한지원단을 제직한다(S160). Then, weave the supporter by weoning or sizing the bark of the wet fumigation mulberry using a fabric weaving machine (S160).
정경은 직조 과정 중 직물의 설계에 따라 실의 가닥수, 길이, 밀도 등에 맞추어 경사빔에 감는 공정을 말한다. 또한, 사이징은 종이의 제조공정에서 잉크나 액체가 번지지 않도록 하기 위해 펄프에 콜로이드 물질을 가해서 섬유의 표면이나 사이를 덮는 공정을 말한다. Canon is the process of winding the warp beam according to the number of strands, length, density, etc. according to the design of the fabric during the weaving process. In addition, sizing refers to a process of covering a surface or a surface of a fiber by adding a colloidal substance to the pulp to prevent ink or liquid from spreading in a paper manufacturing process.
상기 S160 단계에서 제직되는 원단은, 닥나무에서 뽑은 속껍질로 만든 섬유질을 위사 및 경사로 하여 직조된 원단일 수 있다.The fabric woven in step S160 may be a woven fabric made of weft and warp fibers made of the cuticle pulled from the mulberry.
도 2는 본 발명의 일 실시예에 따라 한지가죽 원단을 제조하는 방법의 흐름도이다. 도 2를 참조하면, 먼저 고무나무와 두릅나무의 진액을 혼합하여 혼합액을 제조한다(S200). Figure 2 is a flow chart of a method for manufacturing a hanji leather fabric according to an embodiment of the present invention. Referring to FIG. 2, first, a mixed solution of a rubber tree and an elm is mixed to prepare a mixed solution (S200).
고무나무와 두릅나무는 음이온 성분, 혈액순환 활성화 성분, 노폐물 배출기능 활성화 성분 등의 인체에 유용한 성분을 다량 포함하고 있을 뿐만 아니라, 천연접착제 성분을 포함하고 있으므로, 본 발명에서는 고무나무와 두릅나무의 진액을 추출하여 한지원단의 코팅액에 사용한다.Since the rubber tree and the elm tree not only contain a large amount of useful components for the human body such as anion component, blood circulation activation component, and waste discharge function activation component, but also include a natural adhesive component, according to the present invention, Extract the essence and use it for the coating solution of Hanji.
상기 S200 단계에서 얻은 고무나무와 두릅나무 진액의 혼합액은 수용성 접착제와 혼합된다(S210). 상기 S210 단계에서 사용되는 수용성 접착제는 인체에 전혀 무해한 수용성 접착제일 수 있다. 바람직하게는, 수용성 셀룰로오스 기반의 수용성 접착제를 사용할 수 있으나, 이에 한정되는 것은 아니다. The mixture of the rubber tree and the elm extract obtained in step S200 is mixed with a water-soluble adhesive (S210). The water-soluble adhesive used in step S210 may be a water-soluble adhesive that is completely harmless to the human body. Preferably, a water-soluble cellulose-based water-soluble adhesive may be used, but is not limited thereto.
그리고, 상기 S210 단계에 의해 얻은 코팅용 혼합액을 건조하고(S220), 건조결과물을 나노사이즈의 분말로 분쇄하여 나노코팅용 칩을 만든다(S230).Then, the coating solution obtained by the step S210 is dried (S220), and the dried product is pulverized into a nano-sized powder to make a nano-coating chip (S230).
그리고, 상기 S230 단계에 의해 얻은 나노코팅용 칩을 가열하여 액체화한 후 본 발명에 따라 제조한 한지원단에 분사한 후 건조한다(S240). 이 때 가열 온도는 180~220℃인 것이 바람직하다. 본 발명자들은 상기 S210 단계에서 얻은 코팅용 혼합액을 한지원단에 바로 분사하는 경우보다, 상기 S230 단계에 따라 나노분말화한 후 S240 단계에 따라 다시 액체화한 후 한지원단에 분사하는 경우 결과물인 한지가죽 원단의 내구성이 현저히 증가하는 것을 확인하였다. Then, the nanocoating chip obtained by the step S230 is heated and liquefied, and then sprayed on a support stage manufactured according to the present invention and dried (S240). It is preferable that heating temperature is 180-220 degreeC at this time. The present inventors compared to the case of spraying the coating mixture solution obtained in step S210 directly to one support stage, after the nanopowderized according to the step S230 and then liquefied again according to the step S240 step Hanji leather fabric as a result It was confirmed that the durability of significantly increased.
그리고, 상기 S240 단계에서 얻은 결과물을 롤링 기계로 압착하여 나노코팅 한지가죽 원단을 제조한다(S250). 롤링 압착에 의해 나노코팅액이 원단에 직접 침투되어 벗겨지지않는 내구성을 확보할 수 있다. Then, the resultant obtained in step S240 is pressed by a rolling machine to produce a nano-coated hanji leather fabric (S250). By rolling compression, the nano-coating solution can be directly penetrated into the fabric to secure durability.
본 발명에 따라 한지 원단에, 인체에 유용한 성분을 다량 함유하며 천연접착제 기능을 하는 천연식물 성분을 나노사이즈로 코팅함으로써, 동물 가죽을 대체할 수 있는 정도의 내구성을 가질 수 있고, 소취성, 항균성 등의 기능성을 갖는 한지가죽 원단을 제조할 수 있다.According to the present invention, by coating a nano-size natural plant component that contains a large amount of useful components to the human body and functions as a natural adhesive, it can have a durability that can replace the animal skin, deodorant, antibacterial Hanji leather fabric having the functionality, such as can be produced.
이상에서 설명한 본 발명은, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 있어 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능하므로 전술한 실시예 및 첨부된 도면에 의해 한정되는 것이 아니다. 또한 본 문서에서 설명된 실시예들은 한정되게 적용될 수 있는 것이 아니라, 다양한 변형이 이루어질 수 있도록 각 실시예들의 전부 또는 일부가 선택적으로 조합되어 구성될 수도 있다.The present invention described above is capable of various substitutions, modifications, and changes without departing from the spirit of the present invention for those of ordinary skill in the art to which the present invention pertains, as described above and the accompanying examples. It is not limited by the drawings. In addition, the embodiments described in this document may not be limitedly applied, but may be configured by selectively combining all or part of the embodiments so that various modifications may be made.
Claims (3)
겉껍질을 벗긴 닥나무를 삶아 속껍질을 분리하는 제2 단계;
상기 속껍질을 소금물에서 발효시켜 속껍질을 유연하게 하는 제3 단계;
소금물에 발효된 속껍질을 건조 후 세척하는 제4 단계;
건조된 닥나무의 속껍질을 습식으로 훈증을 하는 제5 단계; 및
습식 훈증된 닥나무의 속껍질을 원단 제직기계를 이용하여 정경(warping)이나 사이징(sizing)하여 한지원단을 제직하는 제6단계;를 포함하는 한지원단의 제조방법.A first step of peeling the bark of mulberry;
A second step of separating the bark by boiling the peeled mulberry;
A third step of softening the cuticle by fermenting the cuticle in brine;
A fourth step of drying and washing the fermented shells in brine;
A fifth step of wet fumigation of the dried bark of the mulberry; And
And a sixth step of weaving the support barn by warping or sizing the bark of the wet fumigation mulberry using a fabric weaving machine.
상기 제1 단계에서 얻은 혼합액을 수용성 접착제와 혼합하여 코팅용 혼합액을 얻는 제2 단계;
상기 제2 단계에서 얻은 코팅용 혼합액을 건조하는 제3 단계;
상기 제3 단계에서 얻은 건조 결과물을 나노사이즈의 분말로 분쇄하여 나노코팅용 칩을 얻는 제4 단계;
상기 나노코팅용 칩을 가열하여 액체화한 후 제1항에 따라 제조한 한지원단에 분사한 후 건조하는 제5 단계; 및
상기 제5 단계에서 얻은 한지원단을 롤링 기계로 압착하여 나노코팅 한지가죽 원단을 얻는 제6 단계를 포함하는 한지가죽 원단의 제조방법.A first step of mixing a rubber tree and a round essence;
A second step of obtaining a coating liquid by mixing the liquid mixture obtained in the first step with a water-soluble adhesive;
A third step of drying the coating solution obtained in the second step;
A fourth step of obtaining a nanocoating chip by grinding the dried product obtained in the third step into a nano-sized powder;
A fifth step of heating and liquefying the nanocoating chip and spraying the same on a supporter prepared according to claim 1 and then drying it; And
Method of manufacturing a hanji leather fabric comprising a sixth step of obtaining a nano-coated hanji leather fabric by pressing the hanji stage obtained in the fifth step with a rolling machine.
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|---|---|---|---|---|
| KR960041518A (en) * | 1995-05-26 | 1996-12-19 | 곽창근 | Manufacturing method of mugwort paper |
| KR20030064353A (en) * | 2003-07-03 | 2003-07-31 | 양명실 | Hanji·Hyuk(Leather) Wallets produced by using the modes of preparation of the paper-leather of Hanji-leather of Hanji by means of Versatile Color-Designs using Dark-Gruel. |
| KR100492517B1 (en) * | 2002-03-07 | 2005-06-03 | 장형수 | Manufacturing apparatus for bast fibers paper using bast fibers extracted from paper mulberry tree, manufacturing methode of the same and bast fibers paper thereby |
| KR20110027144A (en) * | 2009-09-09 | 2011-03-16 | 박청기 | Fuctional korean paper and continuous making process thereof |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR960041518A (en) * | 1995-05-26 | 1996-12-19 | 곽창근 | Manufacturing method of mugwort paper |
| KR100492517B1 (en) * | 2002-03-07 | 2005-06-03 | 장형수 | Manufacturing apparatus for bast fibers paper using bast fibers extracted from paper mulberry tree, manufacturing methode of the same and bast fibers paper thereby |
| KR20030064353A (en) * | 2003-07-03 | 2003-07-31 | 양명실 | Hanji·Hyuk(Leather) Wallets produced by using the modes of preparation of the paper-leather of Hanji-leather of Hanji by means of Versatile Color-Designs using Dark-Gruel. |
| KR20110027144A (en) * | 2009-09-09 | 2011-03-16 | 박청기 | Fuctional korean paper and continuous making process thereof |
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