KR20190059557A - Water-repellent Coating Composition for Synthetic Leather and Water-repellent Synthetic Leather Using the Same - Google Patents
Water-repellent Coating Composition for Synthetic Leather and Water-repellent Synthetic Leather Using the Same Download PDFInfo
- Publication number
- KR20190059557A KR20190059557A KR1020170157278A KR20170157278A KR20190059557A KR 20190059557 A KR20190059557 A KR 20190059557A KR 1020170157278 A KR1020170157278 A KR 1020170157278A KR 20170157278 A KR20170157278 A KR 20170157278A KR 20190059557 A KR20190059557 A KR 20190059557A
- Authority
- KR
- South Korea
- Prior art keywords
- component
- water
- synthetic leather
- coating composition
- repellent coating
- Prior art date
Links
- 239000005871 repellent Substances 0.000 title claims abstract description 73
- 239000002649 leather substitute Substances 0.000 title claims abstract description 64
- 239000008199 coating composition Substances 0.000 title claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 81
- 230000002940 repellent Effects 0.000 claims abstract description 43
- 239000000203 mixture Substances 0.000 claims description 29
- 239000000178 monomer Substances 0.000 claims description 22
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 239000003431 cross linking reagent Substances 0.000 claims description 19
- 150000002148 esters Chemical class 0.000 claims description 16
- -1 acrylate ester Chemical class 0.000 claims description 14
- 150000001336 alkenes Chemical class 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 13
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 10
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 9
- 229920006120 non-fluorinated polymer Polymers 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 229910052736 halogen Inorganic materials 0.000 claims description 7
- 150000002367 halogens Chemical class 0.000 claims description 7
- 125000005843 halogen group Chemical group 0.000 claims description 6
- 239000002736 nonionic surfactant Substances 0.000 claims description 6
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 5
- 239000004094 surface-active agent Substances 0.000 claims description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 3
- 230000006866 deterioration Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 39
- 239000000047 product Substances 0.000 description 27
- 230000000052 comparative effect Effects 0.000 description 17
- 229910052731 fluorine Inorganic materials 0.000 description 15
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 13
- 150000005215 alkyl ethers Chemical class 0.000 description 13
- 239000011737 fluorine Substances 0.000 description 13
- 238000006116 polymerization reaction Methods 0.000 description 12
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- LTSWUFKUZPPYEG-UHFFFAOYSA-N 1-decoxydecane Chemical compound CCCCCCCCCCOCCCCCCCCCC LTSWUFKUZPPYEG-UHFFFAOYSA-N 0.000 description 7
- 239000003999 initiator Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000012986 chain transfer agent Substances 0.000 description 6
- 230000001804 emulsifying effect Effects 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- 150000001409 amidines Chemical class 0.000 description 5
- 239000002216 antistatic agent Substances 0.000 description 5
- PFKRTWCFCOUBHS-UHFFFAOYSA-N dimethyl(octadecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[NH+](C)C PFKRTWCFCOUBHS-UHFFFAOYSA-N 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 4
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 4
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Natural products OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 4
- 239000004902 Softening Agent Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 4
- PZDUWXKXFAIFOR-UHFFFAOYSA-N hexadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)C=C PZDUWXKXFAIFOR-UHFFFAOYSA-N 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 4
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 4
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical compound [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 description 2
- WTKZEGDFNFYCGP-UHFFFAOYSA-N Pyrazole Chemical compound C=1C=NNC=1 WTKZEGDFNFYCGP-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 229910052805 deuterium Inorganic materials 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 229920002313 fluoropolymer Polymers 0.000 description 2
- 239000004811 fluoropolymer Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- LGXVIGDEPROXKC-UHFFFAOYSA-N 1,1-dichloroethene Chemical compound ClC(Cl)=C LGXVIGDEPROXKC-UHFFFAOYSA-N 0.000 description 1
- OWQCUVRSJUABCB-UHFFFAOYSA-N 16-methylheptadecyl 2-methylprop-2-enoate Chemical compound CC(C)CCCCCCCCCCCCCCCOC(=O)C(C)=C OWQCUVRSJUABCB-UHFFFAOYSA-N 0.000 description 1
- STFXXRRQKFUYEU-UHFFFAOYSA-N 16-methylheptadecyl prop-2-enoate Chemical compound CC(C)CCCCCCCCCCCCCCCOC(=O)C=C STFXXRRQKFUYEU-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- CMVNWVONJDMTSH-UHFFFAOYSA-N 7-bromo-2-methyl-1h-quinazolin-4-one Chemical compound C1=CC(Br)=CC2=NC(C)=NC(O)=C21 CMVNWVONJDMTSH-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 1
- BXOBFMUWVVHLFK-QXMHVHEDSA-N [(z)-octadec-9-enyl] 2-methylprop-2-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)C(C)=C BXOBFMUWVVHLFK-QXMHVHEDSA-N 0.000 description 1
- ASAPXSLRMDUMFX-QXMHVHEDSA-N [(z)-octadec-9-enyl] prop-2-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)C=C ASAPXSLRMDUMFX-QXMHVHEDSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 125000002511 behenyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- RJRTWVHIRYKIHM-UHFFFAOYSA-N dimethyl(nonadecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCCC[NH+](C)C RJRTWVHIRYKIHM-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- JNMDPEHWZWDZES-UHFFFAOYSA-N ethoxyethane;propane-1,2-diol Chemical compound CCOCC.CC(O)CO JNMDPEHWZWDZES-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- PJJJBBJSCAKJQF-UHFFFAOYSA-N guanidinium chloride Chemical class [Cl-].NC(N)=[NH2+] PJJJBBJSCAKJQF-UHFFFAOYSA-N 0.000 description 1
- ZNAOFAIBVOMLPV-UHFFFAOYSA-N hexadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCOC(=O)C(C)=C ZNAOFAIBVOMLPV-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000565 sulfonamide group Chemical group 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 1
- 238000001132 ultrasonic dispersion Methods 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/10—Homopolymers or copolymers of methacrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1687—Use of special additives
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0059—Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Paints Or Removers (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
본 발명은 합성 피혁용 발수성 코팅 조성물 및 이를 이용한 발수성 합성 피혁에 관한 것으로, 보다 상세하게는 합성피혁에 코팅되는 경우 막 형성 능력이 우수하고, 박리강도의 저하가 없으며, 충분한 내구 발수성, 위킹(wicking)성을 나타낼 수 있는 친환경 합성 피혁용 발수성 코팅 조성물 및 이를 이용한 발수성 합성 피혁제품에 관한 것이다.The present invention relates to a water repellent coating composition for synthetic leather and a water repellent synthetic leather using the same. More particularly, the present invention relates to a water repellent coating composition for synthetic leather which is excellent in film forming ability when coated on synthetic leather, has no deterioration in peel strength, Water-repellent coating composition and a water-repellent synthetic leather product using the same.
Description
본 발명은 합성 피혁용 발수성 코팅 조성물 및 이를 이용한 발수성 합성 피혁제품에 관한 것으로, 보다 상세하게는 합성 피혁에 코팅되는 경우 막 형성 능력이 우수하고, 박리강도에 문제가 없으며, 충분한 내구 발수성, 위킹(wicking)성을 나타낼 수 있는 친환경 합성 피혁용 발수성 코팅 조성물 및 이를 이용한 발수성 합성 피혁제품에 관한 것이다.The present invention relates to a water-repellent coating composition for synthetic leather and a water-repellent synthetic leather product using the same. More particularly, the present invention relates to a water-repellent coating composition for synthetic leather, which is excellent in film forming ability when coated on synthetic leather, wicking properties and a water repellent synthetic leather product using the water repellent coating composition.
합성 피혁 등의 피혁상 시트는, 천연 피혁에 필적하는 우수한 촉감을 가지므로, 예를 들면 의료(衣料)나 가구, 차량 내장재, 구두, 가방 등을 비롯한 다양한 분야에서 사용되고 있다.Background Art [0002] Leather-like sheets such as synthetic leather have excellent tactile feel comparable to natural leather and are therefore used in various fields such as medical care (apparel), furniture, automobile interior materials, shoes, bags and the like.
상기 피혁상 시트로서는, 일반적으로, 섬유질 기재 등의 지지체 표면에, 필요에 따라서 다공층 등의 중간층이 적층되고, 또한 그 표면에, 우레탄 수지 등으로 이루어지는 표피층이 적층된 것이 많으며, 각 층에는 각각의 특성이 요구되고 있다. 구체적으로는, 상기 중간층에는 유연한 촉감 등이 요구되고, 상기 표피층에는 상기 유연성 등 외에 내수성 등의 내구성 등이 요구되는 경우가 많으며, 특히, 상기 표피층에는, 상기 피혁상 시트의 사용 용도가 확대되는 가운데, 예를 들면 빗물 등이 부착되었을 경우이어도 피혁상 시트 표면의 변색 등을 일으키지 않는 높은 레벨의 내수성이 요구되고 있다.As the leather-like sheet, in general, an intermediate layer such as a porous layer is laminated on the surface of a support such as a fibrous substrate and the like, and in many cases, a skin layer made of urethane resin or the like is laminated on the surface thereof. Is required. Specifically, the intermediate layer is required to have a soft touch and the like, and the skin layer is often required to have durability such as water resistance in addition to the above flexibility. Particularly, in the skin layer, Even when rainwater or the like is adhered, a high level of water resistance that does not cause discoloration or the like on the surface of the leather-like sheet is required.
이에, 일본공개특허 제1985-239573호, 일본공개특허 제1985-252780호 및 한국등록특허 제0969839호에는 내수성 및 발수성을 향상시키기 위해 인조피혁 등의 피혁 유사 시트를 제조할 때 섬유질 기재에 함침되는 고분자 탄성 중합체 용액에 불소 함유 우레탄 화합물을 발수제로서 첨가하여 응고시키는 방법이 개시되어 있다.Japanese Patent Laid-Open Nos. 1985-239573, 1985-252780 and Korean Patent No. 0969839 disclose a method for producing a leather-like sheet such as artificial leather to improve water resistance and water repellency, A method of adding a fluorine-containing urethane compound as a water-repellent agent to a polymeric elastomer solution and coagulating is disclosed.
이들 공보에서 개시된 불소 함유 우레탄 화합물로는, 말단에 이소시아네이트기를 갖는 우레탄 예비 중합체와 활성수소기를 갖는 퍼플루오로알킬기 함유 화합물의 부가 반응 생성물이다. 그러나 이 퍼플루오로알킬기 함유화합물은, 탄소수 6 ~ 12의 퍼플루오로알킬기의 말단에 -SO2NH2 또는 -SO2-N(R)-CH2 CH2(OCH2CH2)nOH(여기서, R은 탄소수 1 ~ 3의 알킬기, n은 0 또는 1 ~ 20의 양의 정수임)로 표시되는 술폰아미드기를 함유하는 화합물이지만, 최근 이들의 술폰아미드기를 함유하는 퍼플루오로알킬 화합물은 환경에 부담을 주는 물질이 발생할 수 있다는 문제점이 있어 규제 대상이 되고 있고, 이와 같은 단량체들은 가격적으로도 비싸므로 경제적이지 못하다.The fluorine-containing urethane compound disclosed in these publications is an addition reaction product of a urethane prepolymer having an isocyanate group at the terminal and a perfluoroalkyl group-containing compound having an active hydrogen group. However, the perfluoroalkyl group-containing compound is preferably a perfluoroalkyl group having 6 to 12 carbon atoms in which -SO 2 NH 2 or -SO 2 -N (R) -CH 2 CH 2 (OCH 2 CH 2 ) n OH Wherein R is an alkyl group having 1 to 3 carbon atoms and n is 0 or a positive integer of 1 to 20). Recently, however, these sulfonamide group-containing perfluoroalkyl compounds have been widely used There is a problem that a burden material may be generated, and it is being regulated, and such monomers are not economical because they are expensive.
그 때문에, 불소화 화합물을 사용하지 않고, 우수한 내수성 등을 부여 가능한 재료의 개발이, 산업계로부터 요구되고 있지만, 종래의 불소화 화합물 함유 조성물에 필적하는 레벨의 발수 성능을 발현할 수 있고, 피혁상 시트 등의 표피층 등에 우수한 내수성을 부여 가능한 재료는 여전히 발견되어 있지 않은 것이 실정이다.For this reason, the development of a material capable of imparting excellent water resistance and the like without using a fluorinated compound is required by the industry, but it is possible to exhibit a water repellency performance comparable to that of a conventional fluorinated compound-containing composition, A material capable of imparting excellent water resistance to the skin layer of the present invention has not been found.
본 발명의 주된 목적은 상술한 문제점을 해결하기 위한 것으로서, 합성 피혁에 코팅되는 경우 막 형성 능력이 우수하고, 박리강도가 높으며, 충분한 내구 발수성, 위킹(wicking)성을 가지는 비불소계 발수성 코팅 조성물을 제공하는데 있다.The main object of the present invention is to provide a non-fluorine-based water repellent coating composition having excellent film-forming ability, high peel strength, sufficient durability and wicking property when coated on synthetic leather, .
본 발명은 또한, 상기 발수성 코팅 조성물을 이용하여 제조되는 발수성 합성 피혁제품의 제조방법 및 상기 제조방법에 의해 제조된 발수성 합성 피혁제품을 제공하는데 본 발명의 목적이 있다.The present invention also provides a method for producing a water-repellent synthetic leather product produced using the water-repellent coating composition and a water-repellent synthetic leather product produced by the method.
상기와 같은 목적을 달성하기 위하여, 본 발명의 일 구현예는 적어도 성분 (A), (B) 및 (C)를 포함하는 합성 피혁의 발수성 코팅 조성물로서, 상기 성분 (A)는 에스테르 부분의 탄소수가 16 ~ 22인 (메타)아크릴산 에스테르 및 이들의 혼합물에서 선택되는 에스테르 단량체(a1); 및 비닐기에 할로겐 원자가 적어도 하나 이상 결합된 탄소수 2 내지 10의 알켄 및 이들의 혼합물에서 선택되는 할로겐 함유 알켄 단량체(a2);을 각각 단량체 단위로서 포함하여 공중합된 비불소계 폴리머이고, 상기 성분 (B)는 친수성 친유성비(hydrophile-lipophile balance: HLB)가 7 ~ 19인 비이온성 계면활성제이며, 상기 성분 (C)는 물이고, 상기 성분 (A)는 비불소계 폴리머 총중량에 대하여, 성분 (a1)이 40 wt% ~ 90 wt% 및 성분 (a2)가 10 wt% ~ 60 wt%로 함유하는 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물을 제공한다.In order to achieve the above object, an embodiment of the present invention is a water repellent coating composition of synthetic leather comprising at least components (A), (B) and (C), wherein the component (A) (A1) selected from (meth) acrylic acid esters having a molecular weight of 16 to 22 and mixtures thereof; And a halogen-containing alkene monomer (a2) selected from a mixture of alkenes having 2 to 10 carbon atoms and at least one halogen atom bonded to a vinyl group, and mixtures thereof; and the component (B) is a copolymerized non- Is a nonionic surfactant having a hydrophile-lipophile balance (HLB) of 7 to 19, wherein the component (C) is water and the component (A) (A2) in an amount of 10 wt% to 60 wt%, based on the total weight of the water-repellent coating composition.
본 발명의 바람직한 일 구현예에서, 상기 성분 (A)는 비불소계 폴리머 총 중량에 대하여, 성분 (a1) 55 wt% ~ 75 wt% 및 성분 (a2) 25 wt% ~ 45 wt%를 포함하는 것을 특징으로 할 수 있다.In a preferred embodiment of the present invention, the component (A) comprises 55 wt% to 75 wt% of component (a1) and 25 wt% to 45 wt% of component (a2), based on the total weight of the non- .
본 발명의 바람직한 일 구현예에서, 상기 합성 피혁의 발수성 코팅 조성물은 성분 (A) 5 wt% ~ 30 wt%, 성분 (B) 1 wt% ~ 20 wt% 및 성분 (C) 55 wt% ~ 80 wt%를 포함하는 것을 특징으로 할 수 있다.In one preferred embodiment of the invention, the water repellent coating composition of synthetic leather comprises 5 wt% to 30 wt% of component (A), 1 wt% to 20 wt% of component (B) and 55 wt% to 80 wt% based on the total weight of the composition.
본 발명의 바람직한 일 구현예에서, 상기 성분 (a1)는 에스테르 단량체(a1) 총 중량에 대하여, 탄소수 16인 세틸(메타)아크릴산 에스테르가 70 wt% 이상일 수 있다. In a preferred embodiment of the present invention, the component (a1) may have a cetyl (meth) acrylate ester having 16 carbon atoms in an amount of 70 wt% or more based on the total weight of the ester monomer (a1).
본 발명의 바람직한 일 구현예에서, 상기 성분 (a2)는 비닐클로라이드 또는 비닐리딘 클로라이드인 것을 특징으로 할 수 있다.In a preferred embodiment of the present invention, the component (a2) may be characterized by being vinyl chloride or vinylidine chloride.
본 발명의 바람직한 일 구현예에서, 상기 성분 (B)는 폴리옥시알킬렌기를 포함하는 계면활성제인 것을 특징으로 할 수 있다.In a preferred embodiment of the present invention, the component (B) may be a surfactant containing a polyoxyalkylene group.
본 발명의 다른 구현예는 (i) 상기 합성 피혁의 발수성 코팅 조성물 및 가교제를 혼합하는 단계; 및 (ii) 상기 혼합물을 인조 피혁 표면에 코팅하는 단계를 포함하는 발수성 합성 피혁제품의 제조방법을 제공한다.Another embodiment of the present invention is directed to a method of making a waterproof coating composition comprising: (i) mixing a water repellent coating composition of the synthetic leather and a crosslinking agent; And (ii) coating the mixture on the surface of the artificial leather.
본 발명의 바람직한 다른 구현예에서, 상기 가교제는 블록이소시아네이트기를 갖는 화합물을 포함하는 것을 특징으로 할 수 있다.In another preferred embodiment of the present invention, the crosslinking agent may be characterized in that it comprises a compound having a block isocyanate group.
본 발명의 또 다른 구현예는, 상기 제조방법으로 제조된 발수성 합성 피혁제품을 제공한다.Another embodiment of the present invention provides a water repellent synthetic leather product made by the above-described method.
본 발명에 따른 발수성 코팅 조성물은 주성분이 비불소계 폴리머로서, 에스테르 부분의 탄소수를 특정한 값을 가지는 에스테르의 함량을 특정한 범위로 가지는 에스테르 단량체와 비닐클로라이드 또는 비닐리덴클로라이드를 중합하여 얻어진 폴리머를 사용하고, 여기에 HLB 값이 조절된 비이온 계면활성제를 첨가함으로써, 합성 피혁에 코팅되는 경우 막 형성 능력이 우수하고, 박리강도에 문제가 없으며, 충분한 내구 발수성, 위킹(wicking)성을 나타내는 합성 피혁제품을 제공할 수 있다. The water repellent coating composition according to the present invention uses a polymer obtained by polymerizing vinyl chloride or vinylidene chloride with an ester monomer having a specific range of the content of ester having a specific value of the number of carbon atoms in the ester moiety, By adding a nonionic surfactant with controlled HLB value, it is possible to produce a synthetic leather product which is excellent in film forming ability when coated on synthetic leather, has no problem in peel strength, exhibits sufficient endurance repellency and wicking property .
다른 식으로 정의되지 않는 한, 본 명세서에서 사용된 모든 기술적 및 과학적 용어들은 본 발명이 속하는 기술분야에서 숙련된 전문가에 의해서 통상적으로 이해되는 것과 동일한 의미를 가진다. 일반적으로, 본 명세서에서 사용된 명명법 은 본 기술분야에서 잘 알려져 있고 통상적으로 사용되는 것이다.Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In general, the nomenclature used herein is well known and commonly used in the art.
본원 명세서 전체에서, 어떤 부분이 어떤 구성 요소를 "포함" 한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성 요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다. Throughout this specification, when an element is referred to as " including " an element, it is understood that the element may include other elements as well, without departing from the other elements unless specifically stated otherwise.
한편, 본 발명에서 '(메타)아크릴산 에스테르'는 아크릴산 에스테르 또는 메타아크릴산 에스테르 또는 이들의 혼합물을 의미한다. 즉, 상기 '(메타)아크릴산 에스테르'는 아크릴산 에스테르 화합물 단독성분, 또는 메타아크릴산 에스테르 화합물 단독성분 또는, 상기 아크릴산 에스테르 화합물과 메타아크릴산 에스테르 화합물의 혼합성분을 의미하는 것으로 보아야 하며, 또한 '(메타)아크릴산 아미드'도 동일한 의미에서 해석되어져야 할 것이다. In the present invention, '(meth) acrylic acid ester' means an acrylic acid ester or a methacrylic acid ester or a mixture thereof. That is, '(meth) acrylic acid ester' should be understood to mean a single component of an acrylic acid ester compound or a single component of a methacrylic acid ester compound or a mixed component of the acrylic acid ester compound and a methacrylic acid ester compound, Acrylic acid amide 'should be interpreted in the same sense.
본 발명은 적어도 성분 (A), (B) 및 (C)를 포함하는 합성 피혁의 발수성 코팅 조성물로서, 상기 성분 (A)는 에스테르 부분의 탄소수가 16 ~ 22인 (메타)아크릴산 에스테르 및 이들의 혼합물에서 선택되는 에스테르 단량체(a1); 및 비닐기에 할로겐 원자가 적어도 하나 이상 결합된 탄소수 2 내지 10의 알켄 및 이들의 혼합물에서 선택되는 할로겐 함유 알켄 단량체(a2);을 각각 단량체 단위로서 포함하여 공중합된 비불소계 폴리머이고, 상기 성분 (B)는 친수성 친유성비(hydrophile-lipophile balance: HLB)가 7 ~ 19인 비이온성 계면활성제이며, 상기 성분 (C)는 물이고, 상기 성분 (A)는 비불소계 폴리머 총중량에 대하여, 성분 (a1)이 40 wt% ~ 90 wt% 및 성분 (a2)가 10 wt% ~ 60 wt%로 함유하는 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물에 관한 것이다.The present invention relates to a water repellent coating composition of synthetic leather comprising at least components (A), (B) and (C), wherein said component (A) is a (meth) acrylic acid ester having 16 to 22 carbon atoms in the ester moiety, Ester monomer (a1) selected from mixtures; And a halogen-containing alkene monomer (a2) selected from a mixture of alkenes having 2 to 10 carbon atoms and at least one halogen atom bonded to a vinyl group, and mixtures thereof; and the component (B) is a copolymerized non- Is a nonionic surfactant having a hydrophile-lipophile balance (HLB) of 7 to 19, wherein the component (C) is water and the component (A) (A2) in an amount of 10 wt% to 60 wt%, based on the total weight of the composition.
즉, 본 발명에 따른 합성 피혁의 발수성 코팅 조성물은 에스테르 부분의 탄소수라 특정 범위를 가지는 (메타)아크릴산 에스테르 단량체[성분 (a1)] 및 할로겐 원자가 적어도 하나 이상 결합된 탄소수 2 내지 10의 알켄[성분 (a2)]을 각각 단량체 단위로서 사용하여 특정함량으로 공중합하여 얻어진 비불소계 폴리머[성분 (A)]에 HLB 값이 조절된 비이온 계면활성제[성분 (B)]를 물과 함께 혼합하여 얻어지는 코팅 조성물을 기술적 특징으로 하며, 이를 합성 피혁에 코팅되는 경우 막 형성 능력이 우수하고, 박리강도가 높으며, 충분한 내구 발수성, 위킹성을 나타내는 합성 피혁제품을 제공할 수 있다. That is, the water repellent coating composition of the present invention comprises a (meth) acrylic acid ester monomer (component (a1)) having a specific range of carbon number of the ester moiety [component (a1)] and an alkene having 2 to 10 carbon atoms (component (B)] in which the HLB value is adjusted to the non-fluorine-based polymer [component (A)] obtained by copolymerizing the component (a2) It is possible to provide a synthetic leather product exhibiting excellent film-forming ability, high peel strength, sufficient durability in water repellency and wicking property when it is coated on synthetic leather.
본 발명에서의 상기 성분 (A)는 합성 피혁제품에 코팅되어 내구 발수성, 위킹성 등을 부여하는 공중합된 비불소계 폴리머로서, 에스테르 부분의 탄소수가 16 ~ 22인 (메타)아크릴산 에스테르 및 이들의 혼합물에서 선택되는 에스테르 단량체(a1);와 비닐기에 할로겐원자가 적어도 하나 이상 결합된 탄소수 2 내지 10의 알켄 단량체 및 이들의 혼합물에서 선택되는 할로겐 함유 알켄 단량체(a2);를 각각 단량체 단위로서 포함하여 이들 단량체를 공중합하여 얻어지는 비불소계 폴리머이다.The component (A) in the present invention is a copolymerized non-fluorine-based polymer which is coated on a synthetic leather product and imparts durability to water repellency, wicking property and the like, and a (meth) acrylic acid ester having 16 to 22 carbon atoms in the ester moiety, And a halogen-containing alkene monomer (a2) selected from an alkene monomer having 2 to 10 carbon atoms in which at least one halogen atom is bonded to a vinyl group and a mixture thereof, as monomer units, Is a non-fluorine-based polymer.
상기 성분 (a1)는 (메타)아크릴산 에스테르 단량체 및 이들의 혼합물에서 선택되며, 상기 에스테르의 알코올기 유래부분은 탄소수 16 내지 22인 탄화수소기인 것이 바람직하고, 상기 탄화수소기는 직쇄형 또는 분기형일 수 있으며, 포화 탄화수소 또는 불포화 탄화수소일 수 있고, 지방족 고리형 또는 방향족 고리형일 수 있다.The component (a1) is selected from (meth) acrylic acid ester monomers and mixtures thereof, and the alcohol-derived portion of the ester is preferably a hydrocarbon group having from 16 to 22 carbon atoms, and the hydrocarbon group may be linear or branched, Saturated hydrocarbon or unsaturated hydrocarbon, and may be aliphatic cyclic or aromatic cyclic.
일 예로, 상기 성분 (a1)는 아크릴산 세틸, 메타크릴산 세틸, 아크릴산 스테아릴, 메타크릴산 스테아릴, 아크릴산 이소스테아릴, 메타크릴산 이소스테아릴, 아크릴산 올레일, 메타크릴산 올레일, 아크릴산 베헤닐, 메타크릴산 베헤닐 및 이들의 혼합물을 포함할 수 있다.For example, the component (a1) may be selected from cetyl acrylate, cetyl methacrylate, stearyl acrylate, stearyl methacrylate, isostearyl acrylate, isostearyl methacrylate, oleyl acrylate, oleyl methacrylate, Behenyl, behenyl methacrylate, and mixtures thereof.
만일 본 발명에 따른 (메타)아크릴산 에스테르 단량체의 알코올기 유래 부분의 탄소수가 16 미만일 경우, 발수성 코팅 조성물을 합성 피혁제품 등에 부착시킨 경우 충분한 발수성을 발휘할 수 없고, 탄소수가 22를 초과할 경우에는 탄소수가 상기 범위에 있을 경우에 비해 촉감이 저하되며 막 형성 능력이 저하되는 문제점이 있어, (메타)아크릴산 에스테르 단량체의 (메타)아크릴산 부분을 제외한 나머지 부분의 탄소수가 16 내지 22인 것이 사용될 수 있고, 이는 바람직하게는 탄소수가 16 내지 20일 수 있고, 가장 바람직하게는 탄소수가 16 내지 18일 수 있으며, 특히 탄소수 16인 세틸 (메타)아크릴산 에스테르를 사용할 수 있다.If the number of carbon atoms in the alcohol-derived portion of the (meth) acrylic acid ester monomer according to the present invention is less than 16, sufficient water repellency can not be exhibited when the water-repellent coating composition is adhered to a synthetic leather product or the like. Acrylic acid ester monomer having a carbon number of 16 to 22 in the remaining part except for the (meth) acrylic acid part can be used. In addition, It may preferably have a carbon number of 16 to 20, and most preferably have a carbon number of 16 to 18, and in particular, a cetyl (meth) acrylate having a carbon number of 16 may be used.
또한, 상기 성분 (a1)은 비불소계 폴리머 총 중량에 대하여, 40 wt% ~ 90 wt%, 바람직하게는 50 wt% ~ 80 wt%, 더욱 바람직하게는 55 wt% ~ 75 wt%로 함유할 수 있다. 여기서, 상기 성분 (a1)이 비불소계 폴리머 총 중량에 대하여 40 wt% 미만으로 함유할 경우, 발수성 코팅 조성물로 코팅 처리된 합성 피혁제품의 발수성이나 위킹성이 충분하지 않을 수 있고, 90 wt%를 초과할 경우에는 합성된 비불소 폴리머의 기재 부착성 부족으로 인해 발수성 및 위킹성이 저하될 수 있다. The component (a1) may contain 40 wt% to 90 wt%, preferably 50 wt% to 80 wt%, and more preferably 55 wt% to 75 wt%, based on the total weight of the non-fluorinated polymer have. If the content of the component (a1) is less than 40 wt% based on the total weight of the non-fluorinated polymer, the water repellency or wicking property of the synthetic leather product coated with the water repellent coating composition may not be sufficient, The water repellency and wicking property may be lowered due to lack of base adhesion of the synthesized non-fluoropolymer.
또한, 상기 성분 (a1)는 에스테르 단량체(a1)의 함량을 기준으로, 탄소수 16인 세틸(메타)아크릴산 에스테르가 70 wt% 이상일 수 있고, 바람직하게는 85 wt% 일 수 있다. 이때, 상기 성분 (a1)에서의 에스테르 단량체에서 탄소수 16인 세틸(메타)아크릴산 에스테르의 함량이 높은 경우에는 막 형성 능력이 우수하여 양호한 위킹성을 가질 수 있다.The content of the component (a1) may be 70 wt% or more, and preferably 85 wt%, based on the content of the ester monomer (a1), the cetyl (meth) acrylate having 16 carbon atoms. At this time, when the content of the cetyl (meth) acrylic acid ester having 16 carbon atoms in the ester monomer in the component (a1) is high, the film forming ability is excellent and the film can have a good wicking property.
한편, 성분 (a2)는 비닐기에 할로겐 원자가 적어도 하나 이상 결합된 탄소수 2 내지 10의 알켄 단량체 및 이들의 혼합물에서 선택되며, 상기 할로겐 함유 알켄 단량체는 하기 화학식 A로 표시되는 알켄일 수 있다.On the other hand, the component (a2) is selected from alkene monomers having 2 to 10 carbon atoms in which at least one halogen atom is bonded to a vinyl group, and mixtures thereof, and the halogen-containing alkene monomer may be alkene represented by the following formula (A).
[화학식 A](A)
상기 화학식 A에서, 치환기 X, Y 및 Z는 동일하거나 상이하며 서로 독립적으로, 수소, 중수소, 또는 F, Cl, Br, I에서 선택되는 할로겐일 수 있으며, 상기 치환기 X, Y 및 Z 중 적어도 하나는 F, Cl, Br, I에서 선택되는 할로겐이고, 상기 R은 수소, 중수소, 탄소수 1 내지 8의 직쇄형 또는 분지형 알킬기에서 선택되는 치환기이다.In the above formula A, the substituents X, Y and Z may be the same or different and are each independently selected from the group consisting of hydrogen, deuterium or halogen selected from F, Cl, Br and I, and at least one of the substituents X, Y and Z Is a halogen selected from F, Cl, Br and I, and R is a substituent selected from hydrogen, deuterium, and straight-chain or branched alkyl groups having 1 to 8 carbon atoms.
여기서, 상기 화학식 A로 표시되는 탄소수 2 내지 10의 알켄의 바람직한 예로서는 할로겐 원자가 적어도 하나 이상 결합된 탄소수 2 내지 5의 알켄일 수 있고, 바람직하게는 상업적으로 용이하게 입수 가능한 모노머로서 비닐클로라이드 또는 비닐리딘 클로라이드를 사용할 수 있다.The alkene having 2 to 10 carbon atoms represented by the above formula (A) may be an alkene having 2 to 5 carbon atoms in which at least one halogen atom is bonded, preferably a vinyl chloride or vinylidene chloride as a commercially available monomer. Chloride can be used.
이때, 상기 성분 (a2)는 비불소계 폴리머 총 중량에 대하여, 10 wt% ~ 60 wt%, 바람직하게는 20 wt% ~ 50 wt%, 더욱 바람직하게는 25 wt% ~ 45 wt%로 함유할 수 있다. 여기서, 상기 성분 (a2)이 비불소계 폴리머 총 중량에 대하여 10 wt% 미만으로 함유할 경우, 발수성 코팅 조성물로 코팅 처리된 합성 피혁제품의 발수성이나 위킹성이 충분하지 않을 수 있고, 60 wt%를 초과할 경우에는 합성된 비불소 폴리머의 기재 부착성 부족으로 인해 발수성 및 위킹성이 저하될 문제점이 발생될 수 있다.At this time, the component (a2) may contain 10 wt% to 60 wt%, preferably 20 wt% to 50 wt%, more preferably 25 wt% to 45 wt%, based on the total weight of the non- have. If the content of the component (a2) is less than 10 wt% based on the total weight of the non-fluorinated polymer, the water repellency or wicking property of the synthetic leather product coated with the water repellent coating composition may not be sufficient, The water repellency and the wicking property may be lowered due to the lack of the base adhesion of the synthesized non-fluoropolymer.
이와 같은 성분 (a1)과 성분 (a2)를 공중합시킨 비불소계 폴리머는 발수성 코팅 조성물 총 중량에 대하여, 5 wt% 미만으로 포함할 경우에는 발수성을 나타낼 수 있는 소수성 고분자의 함량 부족으로 인해 발수성 및 위킹성이 발현되지 않는 문제점이 발생될 수 있고, 30 wt%를 초과할 경우에는 합성된 비불소 발수제의 외관 및 에멀젼 안정성 저하로 인하여 제품화가 어려운 문제점이 발생될 수 있어, 발수성 코팅 조성물 총 중량에 대하여, 5 wt% ~ 30 wt%, 바람직하게는 10 wt% ~ 30 wt%로 포함될 수 있다.The non-fluorinated polymer obtained by copolymerizing the component (a1) and the component (a2) may have a water repellency and a stain If the content of the water-repellent coating composition is more than 30 wt%, the resulting non-fluorine water-repellent agent may have difficulty in commercialization due to poor appearance and emulsion stability, , 5 wt% to 30 wt%, preferably 10 wt% to 30 wt%.
한편, 성분 (B)는 발수성 코팅 조성물의 분산 안정성을 향상시키기 위한 것으로, 폴리옥시알킬렌 직쇄 알킬에테르, 폴리옥시알킬렌 분기 데실에데르, 폴리옥시알킬렌 알케닐에테르, 폴리옥시알킬렌 알킬페닐에테르, 폴리옥시알킬렌 알킬아릴페닐에테르, 폴리옥시알킬렌 지방산 에스테르 등의 폴리옥시알킬렌기를 함유하는 비이온성 계면활성제를 사용하는 것이 바람직할 수 있으며, 상기 비온성 계면활성제는 물을 기본(base)으로 하는 O/W형 유화 중합시, 유화 분산력 및 중합 후 조성물의 분산 안정성 측면에서 친수성 친유성비(hydrophile-lipophile balance: HLB)가 7.0 ~ 19.0, 바람직하게는 7.9 ~ 18.3일 수 있다. On the other hand, the component (B) is for improving the dispersion stability of the water-repellent coating composition, and includes polyoxyalkylene straight chain alkyl ether, polyoxyalkylene branched decyl ether, polyoxyalkylene alkenyl ether, polyoxyalkylene alkyl phenyl It may be preferable to use a nonionic surfactant containing a polyoxyalkylene group such as an ether, a polyoxyalkylene alkylarylphenyl ether, or a polyoxyalkylene fatty acid ester, and the amphoteric surfactant may be water ), The hydrophile lipophile balance (HLB) may be 7.0 to 19.0, preferably 7.9 to 18.3 in terms of the emulsifying and dispersing power and the dispersion stability of the composition after polymerization.
만일, 상기 성분 (B)의 HLB 값이 7.0 미만일 경우에는 친수성이 부족하여 O/W형 유화가 안정적이지 못하여 유화 중합이 잘되지 않을 뿐더러 중합 후 제품 에멀젼 안정성이 저하되어 폴리머의 침전 제품 보관상의 문제점이 발생될 수 있고, 19.0을 초과할 경우에 발수에는 큰 영향을 주지 않으나, 피처리 기재에 잔류하는 친수성 계면활성제로 인해 위킹성이 저하되는 문제점이 발생될 수 있다.If the HLB value of the component (B) is less than 7.0, the hydrophilic property is insufficient and the O / W type emulsion is not stable, so that the emulsion polymerization is not performed well and the stability of the product emulsion after polymerization deteriorates, May be generated. If it exceeds 19.0, the water repellency does not greatly affect the water repellency. However, there may be a problem that the wicking property is deteriorated due to the hydrophilic surfactant remaining on the substrate to be treated.
상기 HLB 값은 계면활성제의 종류가 많아 사용 목적에 맞는 분산제를 찾고자 하는 요구에 맞추어 제안한 개념으로 물과 기름에 대한 친화성 정도를 나타내는 값이며, 상기 HLB 값이 0부터 20까지 있으며, 0에 가까울수록 친유성이 좋고, 반대로 20에 가까울수록 친수성이 좋은 것으로 볼 수 있다.The HLB value is a value indicating the degree of affinity to water and oil as a proposed concept in accordance with a demand for finding a dispersant suitable for the purpose of use because there are many kinds of surfactants. The HLB value ranges from 0 to 20, The lipophilic property is better, and the closer to 20, the better the hydrophilic property.
상기 성분 (B)는 발수성 코팅 조성물 총 중량에 대하여, 1 wt% ~ 20 wt%, 바람직하게는 1 wt% ~ 10 wt%로 포함할 수 있다. 만일, 상기 성분 (B)의 함량이 발수성 코팅 조성물 총 중량에 대하여, 1 wt% 미만으로 포함할 경우에는 발수성 코팅 조성물의 분산 안정성이 저하되어 중합시 외관과 성능이 떨어지는 문제점이 발생될 수 있고, 20 wt%를 초과할 경우에는 과량의 계면활성제로 인해 발수성 코팅 조성물의 위킹성이나 내구 발수성이 저하될 수 있다.The component (B) may comprise 1 wt% to 20 wt%, preferably 1 wt% to 10 wt%, based on the total weight of the water repellent coating composition. If the content of the component (B) is less than 1 wt% based on the total weight of the water-repellent coating composition, the dispersion stability of the water-repellent coating composition may deteriorate, resulting in poor appearance and performance during polymerization. If it exceeds 20 wt%, the wicking property or durability of the water repellent coating composition may be deteriorated due to an excess amount of the surfactant.
성분 (C)은 중합 매체로, 통상적으로 물이 사용되고 있으며, 발수성 코팅 조성물 총 중량에 대하여, 55 wt% ~ 80 wt%, 바람직하게는 60 wt% ~ 80 wt%로 포함할 수 있다. 상기 성분 (C)의 함량이 발수성 코팅 조성물 총 중량에 대하여, 55 wt% 미만으로 포함할 경우에는 중합 매체의 비율이 낮아 O/W형 유화 중합이 불가능하며, 80 wt%를 초과할 경우에는 단량체의 농도가 낮은 문제로 인해 반응속도가 느릴 뿐만 아니라, 목적한 코팅 조성물과는 다른 분자량 분포를 가지게 되어 성능 발현이 되지 않는 문제점이 발생될 수 있다.Component (C) is a polymerization medium, typically water, which may be included in an amount of 55 wt% to 80 wt%, preferably 60 wt% to 80 wt%, based on the total weight of the water repellent coating composition. When the content of the component (C) is less than 55 wt% based on the total weight of the water-repellent coating composition, the O / W type emulsion polymerization is not possible because the proportion of the polymerization medium is low, The reaction rate is slow not only due to the low concentration of the coating composition but also has a different molecular weight distribution from that of the intended coating composition, resulting in the problem that the performance is not developed.
또한, 본 발명에 따른 합성 피혁의 발수성 코팅 조성물은 중합시 필요에 따라 유기용제, 개시제, 연쇄이동제, 유화보조제, 첨가제 중에서 선택되는 적어도 하나 이상을 추가로 포함할 수 있고, 상기 첨가제로는 발수성 코팅 조성물의 성질을 변화시키지 않는 차원에서 공지의 첨가제가 포함될 수 있으며, 상기 첨가제로는 항균제, 소취제, 난연제, 대전 방지제, 유연제, 유화 안정제등일 수 있다.In addition, the water repellent coating composition of the present invention may further comprise at least one selected from organic solvents, initiators, chain transfer agents, emulsifying agents and additives as needed during the polymerization, Known additives may be included in the composition so as not to change the properties of the composition. Examples of the additive include an antimicrobial agent, a deodorant, a flame retardant, an antistatic agent, a softening agent, an emulsifying stabilizer and the like.
상기 유기용제로는 물과 상용성이 있는 유기용제라면 특별히 제한 없고, 일 예로 메탄올, 에탄올 등의 알코올류, 초산에틸 등의 에스테르류, 아세톤이나 메틴에틸케톤 등의 케톤류, 디에틸에테르 등의 에테르류, 프로필렌글리콜, 디프로필렌글리콜, 트리프로필렌 글리콜 등의 글리콜류 등이 사용될 수 있으며, 물과 유기용제의 비율은 특별히 한정되는 것은 아니다.The organic solvent is not particularly limited as long as it is an organic solvent compatible with water, and examples thereof include alcohols such as methanol and ethanol, esters such as ethyl acetate, ketones such as acetone and methine ethyl ketone, ethers such as diethyl ether Propylene glycol, dipropylene glycol, tripropylene glycol and the like, and the ratio of water to organic solvent is not particularly limited.
상기 개시제로는 아조계, 과산화물계, 레독스계 등의 공지의 중합개시제 중에서 선택하여 사용할 수 있으며, 상기 개시제의 함유량은 중합되는 중합체의 분자량을 고려하여 정해질 수 있고, 통상적으로 사용되는 사용량은 비불소계 폴리머 100 중량부에 대하여 0.1 내지 10 범위일 수 있다.The initiator may be selected from known polymerization initiators such as azo type, peroxide type, and redox type. The content of the initiator may be determined in consideration of the molecular weight of the polymer to be polymerized, May range from 0.1 to 10 per 100 parts by weight of the non-fluorine-based polymer.
상기 연쇄이동제는 중합반응에서 분자량 조정을 목적으로, 도데실 머르캅탄, t-부틸 알코올 등을 사용할 수 있고, 그 함량은 비불소계 폴리머 100 중량부에 대하여 5 중량부 이하인 것이 바람직하다. 상기 연쇄이동제의 함유량이 5 중량부를 초과하면, 분자량의 저하가 심해져 중량평균분자량이 100,000 g/mol 이상인 비불소계 폴리머를 효율적으로 제조하는 것이 곤란해지는 문제점이 발생될 수 있다. 덧불여 분자량 조정을 위해서는 중합 금지제를 사용할 수 있다. 중합 금지제의 첨가에 의해 원하는 수준의 분자량을 가지는 비불소계 폴리머를 용이하게 얻을 수 있다.The chain transfer agent may be dodecylmercaptan, t-butyl alcohol or the like for the purpose of adjusting the molecular weight in the polymerization reaction, and the content thereof is preferably 5 parts by weight or less based on 100 parts by weight of the non-fluorinated polymer. If the content of the chain transfer agent is more than 5 parts by weight, the reduction of the molecular weight becomes serious, and it may be difficult to efficiently produce a non-fluorinated polymer having a weight average molecular weight of 100,000 g / mol or more. A polymerization inhibitor may be used for the purpose of adjusting the molecular weight. By adding the polymerization inhibitor, a non-fluorine-based polymer having a desired molecular weight can be easily obtained.
상기 유화 보조제는 분산 안정성을 더욱 개선시키기 위한 목적으로 스테아릴 디메틸 아민 염산염, 스테아릴 트리메틸 아민 염산염 등의 공지의 유화 보조제를 사용할 수 있고, 그 함량은 양이온(cation)성의 반발력을 이용하여 중합된 코팅 조성물의 분산 상태를 안정적으로 하는 측면에서, 비불소계 폴리머 100 중량부에 대하여 10 중량부 이하인 것이 바람직하다.For the purpose of further improving the dispersion stability, the emulsifying aid may be a known emulsifying aid such as stearyldimethylamine hydrochloride, stearyltrimethylamine hydrochloride, etc. The content of the emulsifying aid may be, for example, It is preferably 10 parts by weight or less based on 100 parts by weight of the non-fluorine-containing polymer from the viewpoint of stabilizing the dispersion state of the composition.
이와 같은 본 발명에 따른 발수성 코팅 조성물의 제조방법은 비불소계 폴리머, 비이온성 계면활성제, 물, 개시제, 첨가제 등을 포함하는 혼합용액을 준비한 다음, 공지의 분산수단 예를 들어 호모 믹서, 고압 유화기, 초음파 등의 분산수단으로 유화 또는 분산시키고 중합하여 본 발명에 따르는 합성 피혁의 발수성 코팅 조성물이 제조된다.The water-repellent coating composition according to the present invention may be prepared by preparing a mixed solution containing a non-fluorine-based polymer, a non-ionic surfactant, water, an initiator, an additive and the like and then dispersing the mixture in a known dispersing means such as a homomixer, , Ultrasonic dispersion or the like and dispersed and polymerized to prepare a water repellent coating composition of a synthetic leather according to the present invention.
상기 중합 온도는 50 ℃ 내지 80 ℃로, 중합 온도가 50 ℃ 미만인 경우에는 중합이 불충분하고, 80 ℃를 초과하면 고온조건에 따라 라디칼의 파괴, 에멀젼의 파괴 등에 의하여 반응이 목적한 대로 진행되지 않아 곤란하다.When the polymerization temperature is lower than 50 ° C, the polymerization is insufficient. When the polymerization temperature is higher than 80 ° C, the radicals do not proceed as intended due to destruction of the radicals or emulsion breakage due to high temperature conditions It is difficult.
본 발명에 따른 합성 피혁의 발수성 코팅 조성물은 합성 피혁에 코팅되는 경우 막 형성 능력이 우수하고, 박리강도에 문제가 없으며, 충분한 내구 발수성, 위킹(wicking)성을 가지는 비불소계 발수성 코팅 조성물을 제공할 수 있다. The water repellent coating composition of synthetic leather according to the present invention provides a non-fluorine-based water repellent coating composition having excellent film-forming ability, peel strength, and sufficient durability and wicking property when coated on synthetic leather .
본 발명은 또한, (i) 상기 합성 피혁의 발수성 코팅 조성물 및 가교제를 혼합하는 단계; 및 (ii) 상기 혼합물을 인조 피혁 표면에 코팅하는 단계를 포함하는 발수성 합성 피혁제품의 제조방법에 관한 것이다.The present invention also provides a method of making a waterproof coating composition comprising: (i) mixing a water repellent coating composition of the synthetic leather and a crosslinking agent; And (ii) coating the mixture on the surface of the artificial leather.
이를 보다 상세히 살펴보면, 첫 번째 단계로서, 전술된 합성 피혁의 발수성 코팅 조성물에 가교제를 혼합한다[(i) 단계].In more detail, as a first step, a cross-linking agent is mixed in the above-described water-repellent coating composition of synthetic leather [step (i)].
상기 가교제는 합성 피혁제품에 도포된 발수성 코팅 조성물을 경화시켜 합성 피혁제품과 발수성 코팅 조성물과의 접착을 향상시키기 위한 것으로, 발수성 코팅 조성물 100 중량부에 대하여, 5 중량부 ~ 25 중량부로 사용할 수 있다. 이때, 상기 가교제가 발수성 코팅 조성물 100 중량부에 대하여, 5 중량부 미만으로 사용될 경우, 합성피혁 제품과 발수성 코팅 조성물과의 접착이 불량하며, 발수성 및 위킹(Wicking)성이 저하되는 문제점이 발생될 수 있고, 25 중량부를 초과할 경우에는 가교제의 미결합된 부분이 친수성을 나타남에 따라 역시 발수성 및 위킹(Wicking)성이 저하되는 문제점뿐만 아니라, 합성 피혁제품의 촉감이 딱딱해지는 문제점이 발생될 수 있다.The crosslinking agent is used to improve the adhesion between the synthetic leather product and the water repellent coating composition by curing the water repellent coating composition applied to the synthetic leather product. The crosslinking agent may be used in an amount of 5 to 25 parts by weight based on 100 parts by weight of the water repellent coating composition . When the crosslinking agent is used in an amount of less than 5 parts by weight based on 100 parts by weight of the water-repellent coating composition, adhesion between the synthetic leather product and the water-repellent coating composition is poor, and water repellency and wicking property are deteriorated When the amount of the cross-linking agent is more than 25 parts by weight, hydrophilic properties of the unbonded portion of the cross-linking agent may deteriorate the water repellency and wicking property of the cross-linking agent, have.
또한, 상기 가교제는 공지된 가교제라면 제한 없이 사용 가능하고, 합성 피혁제품의 세탁 내구성 및 접착력 측면에서 블록이소시아네이트기 또는 이소시아네이트기를 갖는 화합물에서 선택될 수 있으며, 바람직하게는 MEK옥심 블록 이소시아네이트기 또는 피라졸 블록이소시아네이트기 또는 이소시아네이트기를 갖는 화합물일 수 있다.The cross-linking agent may be selected from known cross-linking agents and may be selected from compounds having a block isocyanate group or an isocyanate group in view of the durability and adhesion of a synthetic leather product, preferably a MEK oxime block isocyanate group or pyrazole A block isocyanate group or a compound having an isocyanate group.
한편, 본 발명에 따른 발수성 합성 피혁제품의 제조방법은 합성 피혁의 발수성 코팅 조성물과 가교제 혼합시, 유연제, 침투제, 대전 방지제 중에서 선택되는 1종 이상을 더 혼합하여 사용할 수 있다.Meanwhile, in the method for producing a water-repellent synthetic leather product according to the present invention, at the time of mixing the water-repellent coating composition of the synthetic leather with the crosslinking agent, one or more selected from the group consisting of a softener, a penetrating agent and an antistatic agent may be further mixed.
상기 유연제로는 합성 피혁제품의 촉감을 부드럽게 하면서도 발수성 저하를 야기하지 않는 목적으로, 공지된 유연제라면 제한 없이 사용할 수 있고, 바람직하게는 디메틸실리콘, 하이드로젠 실리콘, 아미노 변성실리콘, 지방산 아미드, 에폭시 변성실리콘 등을 사용할 수 있다. 상기 유연제 함량으로는 발수성 코팅 조성물 100 중량부에 대하여, 0.5 중량부 ~ 20 중량부로 사용할 수 있다.As the softening agent, any known softening agent can be used without limitation as long as it softens the feel of the synthetic leather product and does not cause deterioration of the water repellency. The softening agent may be selected from the group consisting of dimethyl silicone, hydrogen silicone, amino modified silicone, fatty acid amide, Etc. may be used. The softener may be used in an amount of 0.5 to 20 parts by weight based on 100 parts by weight of the water-repellent coating composition.
또한, 침투제는 고밀도 합성 피혁 내부까지 침투가 어려운 두터운 소재에 대하여 발수성 코팅 조성물을 내부까지 침투할 수 있게 하는 것이 목적으로, 공지된 침투제라면 제한 없이 사용할 수 있고, 바람직하게는 발수성을 저하시키기 않는 측면에서 부틸 디글리콜, 모노에틸렌글리콜등의 글리콜류, 이소프로필알코올, 부틸셀로솔브, 고급알콜계, 저급알콜계 등의 알코올계 용제 등을 사용할 수 있고, 상기 침투제 함량으로는 발수성 코팅 조성물 100 중량부에 대하여, 0.5 중량부 ~ 10 중량부로 사용할 수 있다. In addition, the penetrating agent can be used without limitation as long as it is a known penetrating agent for the purpose of allowing the water-repellent coating composition to permeate into the interior of a thick material which is difficult to penetrate into the high-density synthetic leather, and preferably, Glycol solvents such as butyl diglycol and monoethylene glycol, alcohol solvents such as isopropyl alcohol, butyl cellosolve, and higher alcohol type and lower alcohol type solvents may be used. As the content of the penetrating agent, 100 parts by weight 0.5 part by weight to 10 parts by weight based on 100 parts by weight of the resin.
또한, 대전방지제는 공지된 대전방지제라면 제한 없이 사용할 수 있고, 바람직하게는 스테아릴알킬트리메칠아미노메타설파이트, 라우릴 알킬트리에틸 아미노에토 아황산염, 옥틸 알킬 트리메틸 아미노클로라이드, 스테아릴 트리메틸 암모늄 클로라이드, 스테아릴 디메틸암모늄 클로라이드, 라우릴 트리메틸 암모늄 클로라이드 등의 양이온계 폴리머, 인산에스테르계 화합물, 염산구아니딘계 화합물 등을 사용할 수 있으며, 상기 대전방지제 함량으로는 발수성 코팅 조성물 100 중량부에 대하여, 0.5 중량부 ~ 5 중량부로 사용할 수 있다.As the antistatic agent, any known antistatic agent can be used without limitation, and preferably stearylalkyl trimethylammonium methosulfite, laurylalkyltriethylaminoethosulfate, octylalkyltrimethylamino chloride, stearyltrimethylammonium chloride , Stearyldimethylammonium chloride, lauryltrimethylammonium chloride, phosphoric acid ester compounds, guanidine hydrochloride compounds, etc. The antistatic agent content is preferably 0.5 wt% or less based on 100 wt% of the water repellent coating composition To 5 parts by weight.
상기 (i) 단계 이후의 공정으로서, 전술된 바와 같이 발수성 코팅 조성물 및 가교제가 혼합된 혼합물을 합성 피혁제품에 코팅시킨다[(ii) 단계]. 이때, 코팅되는 양은 요구되는 발수성의 정도에 따라 용이하게 조정될 수 있다. 통상적으로 혼합물의 양이 1.5 중량부 내지 10 중량부의 범위에서 조절된다. 코팅량이 1.5 중량부 미만인 경우에는 합성 피혁제품의 발수성이 충분하지 않고, 10 중량부를 초과하는 경우에는 원소재의 특성이 상실될 수 있다.As the process after the step (i), a mixture of the water repellent coating composition and the crosslinking agent is coated on the synthetic leather product as described above (step (ii)). At this time, the amount to be coated can be easily adjusted depending on the degree of water repellency required. Usually, the amount of the mixture is adjusted in the range of 1.5 to 10 parts by weight. When the coating amount is less than 1.5 parts by weight, the water repellency of the synthetic leather product is not sufficient. When the coating amount exceeds 10 parts by weight, the properties of the raw material may be lost.
상기 합성 피혁제품에 혼합물의 코팅방법으로는 침지, 스프레이, 분무, 도포 등 공지의 방법에 따라 코팅할 수 있고, 코팅 후에는 건조, 경화(큐어링)하여 발수성 코팅 조성물이 처리된 합성 피혁제품을 얻을 수 있다.The synthetic leather product may be coated by a known method such as dipping, spraying, spraying, or coating. The synthetic leather product to which the water-repellent coating composition has been applied by drying, curing (curing) Can be obtained.
한편, 상기 발수성 코팅 조성물을 코팅한 다음에는 선택적으로 열처리 등을 사용하여 경화시킬 수 있고, 열처리의 온도조건에는 특별한 제한이 없으며, 가교제의 충분한 반응을 위해 통상적으로 100 ℃ ~ 170 ℃에서 3분 ~ 20분간 수행할 수 있다.On the other hand, after coating the water repellent coating composition, it can be selectively cured by using heat treatment or the like, and there is no particular limitation on the temperature condition of the heat treatment. In general, for sufficient reaction of the crosslinking agent, It can be carried out for 20 minutes.
본 발명은 또한 전술된 (i) 단계 및 (ii)단계에 기재된 제조방법으로 제조된 발수성 합성 피혁제품을 제공할 수 있다.The present invention can also provide a water repellent synthetic leather product made by the manufacturing method described in steps (i) and (ii) described above.
이와 같이 수득된 본 발명에 따른 발수성 합성 피혁제품은 옥외에서 장기간 사용한 경우에도, 충분히 발수성을 발휘할 수 있고 또한 상기 발수성 합성 피혁제품은 불소계의 화합물을 사용하고 있지 않아 친환경적이며, 합성 피혁과 접착제간의 박리강도 저하가 없어 접착력이 우수하며, 충분한 발수성 및 위킹(wicking)성을 나타낼 수 있다.The water repellent synthetic leather product thus obtained can exhibit sufficient water repellency even when it is used outdoors for a long period of time, and the water repellent synthetic leather product is environment-friendly because it does not use a fluorine compound, and the peeling between the synthetic leather and the adhesive The strength is not lowered, the adhesive strength is excellent, and sufficient water repellency and wicking property can be exhibited.
이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하기로 한다. 이들 실시예는 단지 본 발명을 예시하기 위한 것이므로, 본 발명의 범위가 이들 실시예에 의해 제한되는 것으로 해석해서는 안 된다. Hereinafter, the present invention will be described in more detail with reference to Examples. These embodiments are only for illustrating the present invention, and thus the scope of the present invention should not be construed as being limited by these embodiments.
<< 제조예Manufacturing example 1> 1>
오토클레이브에 하기 표 1에 기재되어 있는 성분 (a1), 성분 (B), 유화 보조제, 용제, 연쇄 이동제, 성분 (C)를 교반 혼합한 다음, 65 ℃에서 수분간 초음파로 유화 분산시켰다. 오토클레이브 내를 질소로 치환한 다음, 반응기를 밀폐한 후 성분 (a2) 및 아조비스(아미딘프로판)디하이드록염산염을 투입하였다. 이후 60 ℃에서 4시간 동안 반응시키고, 합성 피혁의 발수성 코팅 조성물을 수득하였다. 상기 각 성분들의 함량은 표 1에 기재된 바와 같다. 이때, 표 1의 각 성분들은 대부분이 통상적으로 입수 가능하며, 이들 중에 메타크릴산 글리시딜은 미쯔비시 레이온, 도데실 머르캅탄은 세브론 필립스 케미컬 인터내셔널 및 아조비스(아미딘프로판)디하이드로 염산염은 Dupont의 제품을 사용하였다.The component (a1), the component (B), the emulsifying auxiliary agent, the solvent, the chain transfer agent and the component (C) described in the following Table 1 were mixed and stirred in an autoclave and then emulsified and dispersed by ultrasonic waves at 65 占 폚 for several minutes. After replacing the inside of the autoclave with nitrogen, the reactor was sealed and then the component (a2) and azobis (amidine propane) dihydrochloride were added. And then reacted at 60 DEG C for 4 hours to obtain a water repellent coating composition of synthetic leather. The content of each of the above components is as shown in Table 1. At this time, most of the components in Table 1 are generally available, among which glycidyl methacrylate is Mitsubishi Rayon, dodecyl mercaptan is Cebron Phillips Chemical International, and azobis (amidine propane) dihydrochloride is Dupont products were used.
<< 제조예Manufacturing example 2 내지 6> 2 to 6>
제조예 1과 동일한 방법으로 발수성 코팅 조성물을 제조하되, 하기 표 1에 기재된 성분과 함량으로 제조하였다.A water repellent coating composition was prepared in the same manner as in Production Example 1, except that the components and the contents shown in Table 1 below were used.
(중량%)Production Example 1
(weight%)
(중량%)Production Example 2
(weight%)
(중량%)Production Example 3
(weight%)
(중량%)Production Example 4
(weight%)
(중량%)Production Example 5
(weight%)
(중량%)Production Example 6
(weight%)
Component (a1)
Component (a2)
Component (B)
Emulsifying agent
<< 제조예Manufacturing example 7 내지 12> 7 to 12>
제조예 1과 동일한 방법으로 발수성 코팅 조성물을 제조하되, 하기 표 2에 기재된 성분과 함량으로 제조하였다.A water repellent coating composition was prepared in the same manner as in Production Example 1 except that the components and the contents shown in Table 2 were used.
(중량%)Production Example 7
(weight%)
(중량%)Production Example 8
(weight%)
(중량%)Production Example 9
(weight%)
(중량%)Production Example 10
(weight%)
(중량%)Production Example 11
(weight%)
(중량%)Production Example 12
(weight%)
Component (a1)
Component (a2)
Component (B)
보조제
oil paint
Supplements
<< 비교제조예Comparative Manufacturing Example 1 내지 4> 1 to 4>
제조예 1과 동일한 방법으로 발수성 코팅 조성물을 제조하되, 하기 표 3에 기재된 성분과 함량으로 제조하였다.A water repellent coating composition was prepared in the same manner as in Production Example 1 except that the components and the contents shown in Table 3 were used.
division
(중량%)Comparative Preparation Example 1
(weight%)
(중량%)Comparative Production Example 2
(weight%)
(중량%)Comparative Production Example 3
(weight%)
(중량%)Comparative Production Example 4
(weight%)
Component (a1)
Component (a2)
Component (B)
보조제oil paint
Supplements
<< 실시예Example 1 내지 14 및 1 to 14 and 비교예Comparative Example 1 내지 4> 1 to 4>
하기 표 4에 기재된 각각의 성분과 함량을 혼합한 다음, A4 사이즈의 PET Tricot suede에 침지 처리하였다. 이때 망글의 압력은 1.2Kg/cm2의 압력으로 Pick up을 약 60 %로 처리한 후, 건조 없이 150 ℃에서 10분간 큐어링을 실시하였다. The components and contents described in Table 4 below were mixed and then immersed in a PET Tricot suede of A4 size. At this time, the pick up was treated at a pressure of 1.2 Kg / cm 2 at about 60%, and then cured at 150 ° C for 10 minutes without drying.
여기서, 사용된 가교제로, 이소시아네이트계 MEK 옥심블록은 니카케미컬의 NK ASSIST FU(방향족 이소시아네이트계)를 사용하였고, 이소시아네이트계 피라졸블록은 니카케미컬의 NK ASSIST NY-30(선형디이소시아네이트계)을 사용하였으며, 이소시아네이트계 논(Non)블록은 Aldrich의 시약(선형디이소시아네이트계)을 사용하였다.As the crosslinking agent used, NK ASSIST FU (aromatic isocyanate type) of Nikaka Chemical Co., Ltd., and NK ASSIST NY-30 (linear diisocyanate type) of Nikka Chemical Co., Ltd. were used as the isocyanate MEK oxime block. , And an isocyanate-based nonblocking agent was Aldrich's reagent (linear diisocyanate-based).
이하에서는 실시예 1 내지 14와 비교예 1 내지 4에서 제조된 합성 피혁의 위킹(wicking)성을 측정하여 하기 표 4에 나타내었다. 상기 위킹성 측정은 실시예 1 내지 14와 비교예 1 내지 4에서 비불소 발수제 처리된 원단을 25 mm × 60 mm로 준비한 다음, Bally penetro meter를 처리한 후에 1일 동안 건조하였다. 건조된 원단을 하부 1 cmm를 수성 잉크가 용해된(물의 올라간 정도를 잘 확인하기 위하여 염료 용해) 용액에 2시간 동안 침적한 후, 꺼내어 물이 타고 올라간 높이를 측정하였다.The wicking properties of the synthetic leather prepared in Examples 1 to 14 and Comparative Examples 1 to 4 were measured and are shown in Table 4 below. The wicking property measurement was carried out in the same manner as in Examples 1 to 14 and Comparative Examples 1 to 4 except that a non-fluorine water repellent treated fabric was prepared in a size of 25 mm x 60 mm, followed by treatment with a bally penetrometer, followed by drying for one day. The dried fabric was immersed in a solution of a water-soluble ink (dissolved in a dye to confirm the ascension of water) for 2 hours, and then taken out to measure the height of the water rises.
division
Water repellent coating composition Type and content (g)
측정(mm)Wickedness
Measurement (mm)
표 4에 나타난 바와 같이, 실시예 1 내지 14는 비교예 1 내지 4보다 위킹성이 우수한 합성 피혁제품을 제공할 수 있음을 확인할 수 있었다. As shown in Table 4, it can be seen that Examples 1 to 14 can provide a synthetic leather product having superior wicking properties than Comparative Examples 1 to 4.
본 발명의 단순한 변형 또는 변경은 모두 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
상기 성분 (A)는 에스테르 부분의 탄소수가 16 ~ 22인 (메타)아크릴산 에스테르 및 이들의 혼합물에서 선택되는 에스테르 단량체(a1); 및 비닐기에 할로겐 원자가 적어도 하나 이상 결합된 탄소수 2 내지 10의 알켄 및 이들의 혼합물에서 선택되는 할로겐 함유 알켄 단량체(a2);을 각각 단량체 단위로서 포함하여 공중합된 비불소계 폴리머이고,
상기 성분 (B)는 친수성 친유성비(hydrophile-lipophile balance: HLB)가 7 ~ 19 인 비이온성 계면활성제이며,
상기 성분 (C)는 물이고,
상기 성분 (A)는 비불소계 폴리머 총중량에 대하여, 성분 (a1)이 40 wt% ~ 90 wt% 및 성분 (a2)가 10 wt% ~ 60 wt%로 함유하는 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
A water repellent coating composition of synthetic leather comprising at least components (A), (B) and (C)
The component (A) is an ester monomer (a1) selected from (meth) acrylic acid esters having a carbon number of 16 to 22 in the ester moiety and a mixture thereof; And a halogen-containing alkene monomer (a2) selected from a mixture of alkenes having 2 to 10 carbon atoms and a mixture of at least one halogen atom with a vinyl group and a mixture thereof, as non-fluorinated polymers,
The component (B) is a nonionic surfactant having a hydrophile-lipophile balance (HLB) of 7 to 19,
The component (C) is water,
Wherein the component (A) comprises 40 wt% to 90 wt% of component (a1) and 10 wt% to 60 wt% of component (a2), based on the total weight of the non-fluorinated polymer Composition.
상기 성분 (A)는 비불소계 폴리머 총 중량에 대하여, 성분 (a1) 55 wt% ~ 75 wt% 및 성분 (a2) 25 wt% ~ 45 wt%를 포함하는 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
The method according to claim 1,
Wherein the component (A) comprises 55 wt% to 75 wt% of component (a1) and 25 wt% to 45 wt% of component (a2), based on the total weight of the non-fluorinated polymer .
상기 합성 피혁의 발수성 코팅 조성물은 성분 (A) 5 wt% ~ 30 wt%, 성분 (B) 1 wt% ~ 20 wt% 및 성분 (C) 55 wt% ~ 80 wt%를 포함하는 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
The method according to claim 1,
Characterized in that the water repellent coating composition of synthetic leather comprises 5 wt% to 30 wt% of component (A), 1 wt% to 20 wt% of component (B) and 55 wt% to 80 wt% of component (C) A water repellent coating composition of synthetic leather.
상기 성분 (a1)는 에스테르 단량체(a1) 총 중량에 대하여, 탄소수 16인 세틸(메타)아크릴산 에스테르가 70 wt% 이상인 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
The method according to claim 1,
The water-repellent coating composition for synthetic leather according to (a1), wherein the cetyl (meth) acrylate ester having a carbon number of 16 is 70 wt% or more based on the total weight of the ester monomer (a1).
상기 성분 (a1)는 에스테르 단량체(a1) 총 중량에 대하여, 탄소수 16인 세틸(메타)아크릴산 에스테르가 85 wt% 이상인 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
The method according to claim 1,
The water-repellent coating composition for synthetic leather according to claim 1, wherein the component (a1) has a cetyl (meth) acrylate ester having a carbon number of 16 in an amount of 85 wt% or more based on the total weight of the ester monomer (a1).
상기 성분 (a2)는 비닐클로라이드 또는 비닐리딘 클로라이드인 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
The method according to claim 1,
Wherein the component (a2) is vinyl chloride or vinylidene chloride.
상기 성분 (B)는 폴리옥시알킬렌기를 함유하는 계면활성제인 것을 특징으로 하는 합성 피혁의 발수성 코팅 조성물.
The method according to claim 1,
Wherein the component (B) is a surfactant containing a polyoxyalkylene group.
(ii) 상기 혼합물을 인조 피혁 표면에 코팅하는 단계를 포함하는 발수성 합성 피혁제품의 제조방법.
(i) mixing a water repellent coating composition of the synthetic leather of any one of claims 1 to 7 and a crosslinking agent; And
(ii) coating the mixture on the surface of the artificial leather.
상기 가교제는 블록이소시아네이트기 또는 이소시아네이트기를 갖는 화합물을 포함하는 것을 특징으로 하는 발수성 합성 피혁제품의 제조방법.
9. The method of claim 8,
Wherein the crosslinking agent comprises a compound having a block isocyanate group or an isocyanate group.
A water repellent synthetic leather product produced by the method of claim 8.
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KR1020170157278A KR102108456B1 (en) | 2017-11-23 | 2017-11-23 | Water-repellent Coating Composition for Synthetic Leather and Water-repellent Synthetic Leather Using the Same |
PCT/KR2018/014085 WO2019103405A1 (en) | 2017-11-23 | 2018-11-16 | Water-repellent coating composition for synthetic leather and water-repellent synthetic leather product using same |
TW107141773A TW201925381A (en) | 2017-11-23 | 2018-11-23 | Water repellent coating composition for synthetic leather and water repellent synthetic leather product and manufacturing method thereof using the same |
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KR20210077224A (en) * | 2019-12-17 | 2021-06-25 | (주) 현대식모 | Eco-friendly artificial suede manufacturing method with improved flammability and wicking water-repellent performance |
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JPS60239573A (en) | 1984-05-10 | 1985-11-28 | Achilles Corp | Production of leather-like substance |
JPS60252780A (en) | 1984-05-23 | 1985-12-13 | Achilles Corp | Preparation of leatherlike sheet material |
KR100969839B1 (en) | 2002-06-20 | 2010-07-13 | 데이진 고도레 가부시키가이샤 | Leather-like sheet material, preparation method thereof and fluorine-containing side chain modified urethane compound |
JP4996875B2 (en) * | 2005-04-28 | 2012-08-08 | 日華化学株式会社 | Water repellent, water repellent processing method and water repellent fiber product |
KR20160076525A (en) * | 2013-11-22 | 2016-06-30 | 다이킨 고교 가부시키가이샤 | Aqueous emulsion surface treatment agent |
JP2017025440A (en) * | 2015-07-23 | 2017-02-02 | 日華化学株式会社 | Non-fluorine-based polymer, water repellent composition, water repellent fiber product and manufacturing method of water repellent fiber product |
JP2017165873A (en) * | 2016-03-16 | 2017-09-21 | ダイキン工業株式会社 | Surface treatment agent |
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CN105764980B (en) * | 2013-11-22 | 2017-08-08 | 大金工业株式会社 | Surface conditioning agent |
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JPS60239573A (en) | 1984-05-10 | 1985-11-28 | Achilles Corp | Production of leather-like substance |
JPS60252780A (en) | 1984-05-23 | 1985-12-13 | Achilles Corp | Preparation of leatherlike sheet material |
KR100969839B1 (en) | 2002-06-20 | 2010-07-13 | 데이진 고도레 가부시키가이샤 | Leather-like sheet material, preparation method thereof and fluorine-containing side chain modified urethane compound |
JP4996875B2 (en) * | 2005-04-28 | 2012-08-08 | 日華化学株式会社 | Water repellent, water repellent processing method and water repellent fiber product |
KR20160076525A (en) * | 2013-11-22 | 2016-06-30 | 다이킨 고교 가부시키가이샤 | Aqueous emulsion surface treatment agent |
JP2017025440A (en) * | 2015-07-23 | 2017-02-02 | 日華化学株式会社 | Non-fluorine-based polymer, water repellent composition, water repellent fiber product and manufacturing method of water repellent fiber product |
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KR20210077224A (en) * | 2019-12-17 | 2021-06-25 | (주) 현대식모 | Eco-friendly artificial suede manufacturing method with improved flammability and wicking water-repellent performance |
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