KR20190020498A - Nano Mesh Filter for Ultrafine Dust Filtering and its Formation Method - Google Patents

Nano Mesh Filter for Ultrafine Dust Filtering and its Formation Method Download PDF

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KR20190020498A
KR20190020498A KR1020170105537A KR20170105537A KR20190020498A KR 20190020498 A KR20190020498 A KR 20190020498A KR 1020170105537 A KR1020170105537 A KR 1020170105537A KR 20170105537 A KR20170105537 A KR 20170105537A KR 20190020498 A KR20190020498 A KR 20190020498A
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nano
fabric
net
dust
dustproof screen
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KR1020170105537A
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KR102028556B1 (en
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신재균
김종표
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(주)카이로스
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/52Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/59Polyamides; Polyimides

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Insects & Arthropods (AREA)
  • Pest Control & Pesticides (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The present invention relates to a nano dustproof screen for filtering out ultrafine dust, which has a net form processed for the purpose of anti-insect and anti-dust for a general window, and a method for manufacturing the same. The present invention relates to a nano dustproof net capable of filtering out the ultrafine dust, in which hot-melt resin is coated in the shape of a dot on one surface of dustproof screen fabric formed of a polyester thread (fabric 1), nylon resin is spun in nano fiber form on the hot-melt resin (fabric 1) to form a ultrafine dustproof screen having a porous size of 0.1 to 100 um such that the ultrafine dust is prevented (fabric 2), another fabric 1 is allowed to overlap with a nano spin surface of the fabric 2, and the overlap result is allowed to pass through a heat seal roller, such that the nano dustproof screen spun by the hot-melt resin is firmly stick to a polyester fabric mesh. The present invention provides a nano dustproof screen for filtering out ultrafine dust, which can be used in a manner of being fitted into a window frame in place of an existing anti-net attached to a window frame or a door frame, and can be blocked ultrafine dust, which is a current major cause of diseases of trachea and respiratory system, from being introduced indoors as much as possible as the nano dustproof screen is attached to an existing anti-insect net. In addition, the present invention provides a nano dustproof screen capable of preventing rain water from being introduced indoors while allowing ventilation, of allowing natural ventilation by allowing a window to be open in all seasons and of easily being cleaned by spraying the water to the nano dustproof screen.

Description

초미세먼지 차단용 나노방진망 및 그 제조방법{Nano Mesh Filter for Ultrafine Dust Filtering and its Formation Method} TECHNICAL FIELD [0001] The present invention relates to a nano-damping network for blocking ultrafine dusts,

본 발명은 일반 창호용 방충 및 방진 용도로 가공된 그물망 형태의 초미세먼지 차단 방충망과 그 제조방법에 관한 것으로서, 폴리에스터사로 형성된 그물형태의 방충망 원단의 한쪽 면에 핫멜트 수지를 도트(dot)상으로 도포하고(원단1), 그(원단1) 위에 나일론수지를 나노섬유형태로 방사하여 초미세먼지를 차단할 수 있도록 공극 크기가 0.1~100 um 인 초미세 방진망을 형성시킨 다음(원단2), 또 다른 원단1을 원단2의 나노방사면 위에 겹쳐서 열 접착롤러를 통과시킴으로써 핫멜트 수지에 의해, 방사된 나노방진층이 폴리에스터 원단 메쉬에 단단히 고착될 수 있도록 제조한 초미세먼지 차단이 가능한 나노방진망에 관한 것이다. The present invention relates to an ultrafine dust-screening screening net and a method of manufacturing the same, which is fabricated in the form of a screen for insect protection and dustproofing for general windows, (Fabric 1), an ultrafine dust-proofing net having a pore size of 0.1 to 100 μm was formed on the fabric 1 (nylon 2) in order to shield ultrafine dust by spun nylon resin in the form of nanofiber, A nano-dust-proofing layer capable of blocking ultrafine dust produced by hot melt resin so that the nano dust-proof layer can be firmly fixed to the polyester fabric mesh by passing another fabric 1 over the nano-radiation surface of the fabric 2, .

본 발명에 의해 제작된 나노방진망은 창틀이나 문틀 등에 부착되어 있는 종래의 방충망을 대체하여 창틀에 끼우는 방식으로 사용할 수 있고, 또는 기존의 방충망 위에 덧붙여서 미세먼지 차단의 기능을 갖게 할 수 도 있는 등 현재 기관지나 호흡기 계통의 질환을 유발시키는 주범으로 인식되고 있는 초미세먼지의 실내 유입을 최대한 차단시켜줄 수 있는 초미세먼지 차단용 나노방진망을 제공한다.The nano-dazzling network manufactured by the present invention can be used in a manner that it is sandwiched by a window frame instead of a conventional screen inspecting net attached to a window frame or a door frame, or may have a function of blocking fine dust in addition to the existing screen inspecting net. The present invention provides a nanodisperse network for blocking ultrafine dust that can block the inflow of ultrafine dust, which is perceived as a main cause of diseases of the engine and respiratory system, to the utmost.

일반적으로 주택이나 아파트 같은 주거 건물의 창에는 모기, 파리 같은 해충을 차단하고 통기가 가능한 그물망 형태의 방충망이 설치되는 것이 보통이다. 이런 방충망의 소재는 나일론, 폴리에스터 같은 합성 섬유는 물론 알루미늄, 스테인리스 등의 가는 금속망, 최근에는 글라스파이버를 이용한 제품 까지 다양한 소재의 제품들이 개발되어 널리 사용되고 있다. 하지만 최근에는 기존의 방충기능을 가진 방충망을 통해 실내로 유입될 수 있는 유해한 미세먼지의 발생빈도가 잦아지고 또한 초미세먼지로 인한 호흡기 계통 질병 발생의 우려가 높아짐에 따라, 기존의 방충망만으로는 안심하고 창문을 열어 환기를 하는 것이 꺼려지고 있는 실정이다. 따라서 기존의 방충망의 기능인 해충차단은 물론이고 유해한 초미세먼지까지를 차단해 줄 수 있는 새로운 기능의 방충방진망의 개발이 절실하게 필요한 상황이다.Generally, a window of a residential building such as a house or an apartment is provided with a mesh screen insect net which can block insects such as mosquitoes and flies and is capable of ventilation. The material of this insect screen is widely used for various synthetic materials such as nylon and polyester, thin metal nets such as aluminum and stainless steel, and recently, various products using glass fiber. However, recently, the frequency of harmful fine dust that can flow into the room through the insect screen having a conventional insect-proofing function has become frequent, and the fear of respiratory system disease due to ultrafine dust has increased, It is a fact that it is reluctant to open windows to ventilate. Therefore, it is inevitable to develop a new insecticide / dustproof network that can block harmful ultrafine dust as well as insect blocking which is a function of the existing insect screening network.

공개실용신안 20-2013-0002730 "황사방지용 방충망"Open utility model 20-2013-0002730 "Yellow sand protection screen" 등록실용신안 20-0220457 "방충망“Registration Practical New Design 20-0220457 "Screen Protector"

본 발명은 주로 주거용 건물의 창틀에 부착하여 유해한 해충을 차단해주는 기능을 하는 기존의 방충망에 최근 새롭게 문제가 되고 있는 초미세먼지까지 차단이 될 수 있도록 나노 파이버를 방사하여 나노사이즈의 방진망을 형성시키고 이를 방충망의 표면에 단단히 고착시킴으로써, 방충의 기능은 물론이고 미세먼지의 차단기능 까지를 갖고 있으면서도 통기성이 있고 액체상태의 수분, 즉 빗물이 유입되지 않는 우수한 기능의 창문용 필터망(filtering mesh)으로 사용가능한 나노방진망을 제공하고자 한다.The present invention relates to an existing screening net that functions to block harmful pests by attaching to window frames of residential buildings, and nano-sized dust-free chains are formed by spinning nanofibers so that ultrafine dusts, By firmly fixing it on the surface of the insecticide network, it is a filtering mesh for windows which has not only insecticidal function but also function to block fine dust, but has air permeability and liquid water, that is, And to provide usable nanoinduced waveguides.

본 발명은 상기의 과제를 해결하고자, 폴리에스터실로 형성된 그물형태의 방충망 원단의 한쪽 면에 핫멜트 수지를 도트(dot)상으로 도포한 다음 나일론수지를 나노파이버(Nano Fiber)형태로 방사하여 초미세먼지를 차단할 수 있도록 공극 크기가 0.1~100 um 인 초미세 방진망을 형성시켰다. 그리고 이 나노방사면 위에 핫멜트 수지가 도트(dot)상으로 도포된 또 다른 방충망을 겹쳐서 열 압연롤러를 통과시킴으로써 도트(dot)상으로 도포된 핫멜트 수지가 열 접착롤러에 의해 용융 압착되어, 방사된 나노 그물망이 폴리에스터 방충망위에 단단히 고착될 수 있도록 제조한 초미세먼지 차단용 나노방진망을 제공한다.In order to solve the above-mentioned problems, the present invention provides a method for manufacturing a woven fabric comprising the steps of: applying a hot-melt resin on one surface of a mesh-type insect-control fabric formed of a polyester yarn in the form of a dot; spinning the nylon resin in the form of a nanofiber; An ultrafine dust-free network with a pore size of 0.1 to 100 μm was formed to block the dust. Then, another hot melt resin coated with hot melt resin is dot-laid on the nano radiating surface, and the hot melt resin coated on the dot is melted and pressed by the hot adhesive roller by passing the hot melt resin through the hot rolling roller, The present invention provides a nanodisperse network for blocking ultrafine dusts, which is manufactured so that the nano network can be firmly fixed on a polyester screening net.

본 발명의 나노방진망은 기존의 주거시설, 교육시설, 업무시설 등에 설치된 방충망을 대신 할 수 있을 뿐만 아니라 상시적으로 창문을 개방하여 자연통풍을 가능하게 해주면서도 실내로 유입될 수 있는 황사, 꽃가루, 미세먼지 등과 같은 유해한 입자를 유효하게 차단해 줌으로써 쾌적한 실내 환경을 유지할 수 있게 해준다. 또한 나노방진망의 투과 공극이 미세하여 빗물을 차단시켜 줄 수 있기 때문에 우천 시에도 창문을 닫을 필요가 없고, 방진망이 차단된 먼지 등에 의해 오염이 된 경우에도 방진망 표면에 물을 분사시킴으로써 손쉽게 이물질을 청소할 수 있다. 또한 유연한 합성 섬유사로 구성되어 있어서 필요한 크기로 쉽게 재단하여 필요한 용도에 사용이 가능하므로 창문용 방진망을 비롯하여 냉방기용 공기필터, 방진용 마스크 필터 등 다양한 분야로의 사용이 가능하다.The nano-damping network of the present invention can replace an insect screen installed in existing residential facilities, education facilities, business facilities, and also can open windows at all times to enable natural ventilation, It effectively blocks the harmful particles such as fine dust and so on, thereby maintaining a pleasant indoor environment. In addition, it is not necessary to close the window even in case of rainy weather because the permeation gap of the nano-dust-proof net can be finely cut off and rainwater can be blocked. Even if the dust-proofing network is contaminated by the blocked dust, water is sprayed on the surface of the dust- . It is composed of flexible synthetic fiber yarn, so it can be easily cut to the required size and used for necessary applications, so it can be used in various fields such as windscreen wiper, air filter for air conditioner and dust mask filter.

도 1 : 본 발명의 나노방진망 예시도
도 2 : 본 발명의 나노방진망의 수분(액상)차단시험 사진
도 3 : 본 발명의 나노방진망의 통기시험 사진
도 4 : 본 발명의 나노방진망 제조장치의 예시도
Figure 1: Example of a nanoinduced waveguide of the present invention
Fig. 2: Water (liquid) blocking test photograph of the nano-damping network of the present invention
Fig. 3: Photograph of a ventilation test of the nanoindustrial network of the present invention
4: Example of a device for manufacturing a nano-

이하 본 발명의 실시 예를 첨부 도면에 따라 설명하면 다음과 같다.Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

본 발명에서 제공하고자 하는 나노방진망의 제작은 1단계로 폴리에스터 원사로 구성된 방충망을 제조하고(10) 이 방충망의 한쪽 면에 핫멜트 수지를 도트(dot)상으로 도포시켜 방충망(원단1)을 준비한다. 2단계로 원단1의 핫멜트가 도포된 면 위에 나노방사장치(20)로 나일론수지를 나노파이버(Nano Fiber) 형태로 방사도포 해준다. 이때 단위면적(1㎡)당 나노파이버의 방사량은 1~10 g 정도가 적당하며 최적으로는 1~3 g 정도가 좋은 결과를 얻을 수 있다. 3단계로는 방충망(원단1)에 방사도포된 나노크기의 방진망이 원단의 표면에 고착 될 수 있도록, 방사된 나노방진망 위에 또 다른 방충망(원단1)을 겹친 다음 이 두장이 겹쳐진 원단 전체를 열접착이 가능한 열접착 롤러(30)를 통과시키면, 열 접착롤러의 열에 의해 상하 원단1에 도포된 핫멜트 수지가 열에 의해 녹아서 방충망과 나노방사층을 융착 시키게 되므로 견고한 나노방진망을 형성하게 된다. 즉 두 장의 폴리에스터 방충망 사이에 나노 방사된 방진층이 견고하게 부착됨으로써 최종적으로 완전한 나노방진망이 완성되게 된다. 완성된 방진망은 와인더(40)에 의해 권취되어 롤 형태로 포장되어서 필요한 길이와 폭으로 가공 할 수 있다. 본 실시 예는 나노방진망을 구성하는 재료의 일례를 제시한 것으로서, 방진망을 구성하는 방충망으로는 금속재질을 제외한 다양한 종류, 즉 폴리에스터를 비롯하여 폴리에틸렌, 폴리프로필렌, 나일론, 천연 면사, 인조견사 등 망 형태를 구성할 수 있는 어떠한 재료도 사용이 가능하며, 나노방사되는 물질도 본 실시예의 나일론을 비롯하여 Polyvinylidene Fluoride(PVdF), Polyvinyl Alcohol(PVA), Polyethylene Oxide(PEO), Polyurethane(PU/TPU), Polyaniline(PA), Polysulfone(PSU/PES), Polyacrylonitrile(PAN), Polybenzimidazole(PBI), Polyimides(PI), Polystirene(PS), Polyvinyl Chloride(PVC), PGA, PLA, PCL, Silk, Collagen, Cellusose Acetate 등, 나노섬유형태로 방사가 가능한 재료는 전부 사용이 가능하므로 본 발명상의 나노 방진망을 만드는 재료는 본 실시 예에 한정 되는 것은 아니다.In order to manufacture the nano-damping network to be provided in the present invention, an insect net composed of a polyester yarn is manufactured in one step, and hot melt resin is applied on one side of the insect control net in dot form to prepare an insect control net (fabric 1) do. In step 2, nylon resin is spin-coated in the form of nanofiber with nano spinning device (20) on the face coated with hot melt of fabric 1. At this time, the radiation amount of the nanofiber per unit area (1 m 2) is suitably about 1 to 10 g, and the optimum result is about 1 to 3 g. In the third step, another insect control net (fabric 1) is laid on the radiated nano-damping network so that the nano-sized vibration-damping net applied to the screening cloth 1 (fabric 1) can be fixed to the surface of the fabric. The hot melt resin coated on the upper and lower fabrics 1 is melted by heat to melt the insect control net and the nano spinning layer by the heat of the heat adhesive roller, thereby forming a solid nano dust-free network. That is, the nano-radiated dustproof layer is firmly adhered between the two polyester screen screens to finally complete the complete nano-dust-screening network. The completed vibration damping net is wound by a winder 40 and packed in a roll form, and can be machined to a required length and width. The present embodiment shows an example of a material constituting the nano-dwindling network. As an insect-proofing network constituting the nano-dwelling network, various kinds of inspecting nets other than metal materials such as polyester, polyethylene, polypropylene, nylon, natural cotton yarn, (PVDF), Polyvinyl Alcohol (PVA), Polyethylene Oxide (PEO), Polyurethane (PU / TPU), and the like, as well as the nylon of this embodiment. Polyaniline (PA), Polysulfone (PSU / PES), Polyacrylonitrile (PAN), Polybenzimidazole (PBI), Polyimides (PI), Polystirene (PS), Polyvinyl Chloride The material capable of spinning in the nanofiber form can be used at all, and therefore the material for forming the nanoarrangement network of the present invention is not limited to this embodiment.

(원단1)--일반 방충망의 한 면에 핫멜트를 도포한 원단
(원단2)--(원단1)에 나노섬유를 방사한 원단
(10)--폴리에스터 방충망 (20)--나노방사장치
(30)--열접착 롤러 (40)--와인더(권취기)
(Fabric 1) - Fabric coated with hot melt on one side of general insect screen
(Fabric 2) - Fabric that emits nanofibers in (Fabric 1)
(10) - Polyester screening net (20) - Nano radiator
(30) - Thermal Adhesive Roller (40) - Winder (Winder)

Claims (4)

초미세먼지 차단용 나노방진망을 구성함에 있어서, 일반 방충망에 핫멜트 수지를 도트(dot)상으로 도포하고 도포면에 나노방사장치를 이용하여 Nylon을 나노파이버형태로 도포한 다음, 이 도포면 위에 핫멜트 수지가 도포된 또 다른 일반방충망을 겹쳐서 열접착 롤러를 통과시켜 융착 시킴으로써 견고한 나노방진층을 구성하는 것을 특징으로 하는 초미세먼지 차단용 나노방진망. In constructing the nano-dust-proofing net for ultrafine dust protection, a hot melt resin is applied to a general insect screen in the form of dots, nylon is applied in the form of nanofibers using a nano spinning device on the applied surface, hot- Wherein the coated nano vibration damping layer is formed by superposing another applied general insect control net and passing it through a heat adhesive roller to fuse it to form a solid nano dustproof layer. 초미세먼지 차단용 나노방진망을 구성함에 있어서, 일반 방충망에 핫멜트수지를 도트(dot)상으로 도포하고 도포면에 나노방사장치를 이용하여 Nylon을 나노파이버형태로 도포한 다음, 이 도포면 위에 핫멜트 수지가 도포된 또 다른 일반방충망을 겹쳐서 열접착 롤러를 통과시켜 융착시킴으로써 견고한 나노방진층을 구성하는 것을 특징으로 하는 초미세먼지 차단용 나노방진망의 제조방법. In constructing the nano-dust-proofing net for ultrafine dust protection, a hot melt resin is applied to a general insect screen in the form of dots, nylon is applied in the form of nanofibers using a nano spinning device on the applied surface, hot- Wherein the coated nano vibration damping layer is formed by superposing another applied general insect control net and passing it through a thermal adhesive roller and fusing to form a rigid nano vibration damping layer. 상기 1항에 있어서 핫멜트를 도포하는 일반 방충망의 재질은 글라스파이버, 폴리에스터사(絲), 폴리에틸렌사, 나일론사, 폴리우레탄사, 나일론사, 인조견사 등의 합성섬유와 면, 마, 실크 등의 천연섬유로 제작하는 것을 특징으로 하는 초미세 먼지차단용 나노방진망.The material of the general insect screening net applying the hot melt according to the above 1 is selected from synthetic fibers such as glass fiber, polyester yarn, polyethylene yarn, nylon yarn, polyurethane yarn, nylon yarn, Wherein the nano-sized dust-proofing nets are made of natural fibers. 상기 1항에 있어서 나노방사장치로 방사 도포하는 재료는 나일론을 비롯하여 Polyvinylidene Fluoride(PVdF), Polyvinyl Alcohol(PVA), Polyethylene Oxide(PEO), Polyurethane(PU/TPU), Polyaniline(PA), Polysulfone(PSU/PES), Polyacrylonitrile(PAN), Polybenzimidazole(PBI), Polyimides(PI), Polystirene(PS), Polyvinyl Chloride(PVC), PGA, PLA, PCL, Silk, Collagen, Cellusose Acetate 인 것을 특징으로 하는 초미세먼지 차단용 나노방진망.The material to be spin coated with the nano spinning device in the above 1 is nylon, polyvinylidene fluoride (PVdF), polyvinyl alcohol (PVA), polyethylene oxide (PEO), polyurethane (PU / TPU), polyaniline Wherein the ultrafine particles are selected from the group consisting of Polyacrylonitrile (PAN), Polybenzimidazole (PBI), Polyimides (PI), Polystirene (PS), Polyvinyl Chloride (PVC), PGA, PLA, PCL, Silk, Collagen, Cellusose Acetate Blocking nanoindustrial network.
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KR20190110963A (en) * 2019-09-05 2019-10-01 유한회사 광일에너지 Dustproof net for fine dust filtering
KR102112672B1 (en) 2019-05-20 2020-05-21 주식회사 투반산업 Dustproof screen with enhanced durability for nano fiber layer
KR20210015507A (en) * 2019-08-02 2021-02-10 주식회사 제이치글로벌 Moth and dust proof net comprising visible light active photocatalyst for air cleaning
KR20210028800A (en) 2019-09-04 2021-03-15 충남대학교산학협력단 Super fine dust filter and manufacturing method thereof
KR20210143380A (en) * 2020-05-19 2021-11-29 충남대학교산학협력단 Fine dust filter and its manufacturing method
KR20230078344A (en) * 2021-11-26 2023-06-02 주식회사 클리어창 three-layered structure dustproof net and manufacturing method thereof

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Publication number Priority date Publication date Assignee Title
KR102112672B1 (en) 2019-05-20 2020-05-21 주식회사 투반산업 Dustproof screen with enhanced durability for nano fiber layer
KR20210015507A (en) * 2019-08-02 2021-02-10 주식회사 제이치글로벌 Moth and dust proof net comprising visible light active photocatalyst for air cleaning
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