KR20190011969A - A method for manufacturing an insulating board and the insulating board manufactured thereby - Google Patents
A method for manufacturing an insulating board and the insulating board manufactured thereby Download PDFInfo
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- KR20190011969A KR20190011969A KR1020170094741A KR20170094741A KR20190011969A KR 20190011969 A KR20190011969 A KR 20190011969A KR 1020170094741 A KR1020170094741 A KR 1020170094741A KR 20170094741 A KR20170094741 A KR 20170094741A KR 20190011969 A KR20190011969 A KR 20190011969A
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- palm leaf
- manufacturing
- insulating material
- present
- insulating board
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000011810 insulating material Substances 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000012774 insulation material Substances 0.000 claims description 7
- 239000000049 pigment Substances 0.000 claims description 4
- 241001133760 Acoelorraphe Species 0.000 abstract description 28
- 238000010276 construction Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 description 7
- 238000007906 compression Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000011489 building insulation material Substances 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B2001/742—Use of special materials; Materials having special structures or shape
- E04B2001/745—Vegetal products, e.g. plant stems, barks
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Architecture (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
Description
본 발명은 건축용 단열재 제조방법에 관한 것으로서, 보다 상세하게는 자연에서 얻어지는 친환경 소재인 야자수잎을 압축하여 단열성, 방음성이 우수하고 난연성을 가지는 건축용 단열재과 이를 제조하는 제조방법에 관한 것이다. The present invention relates to a method for manufacturing a heat insulating material for construction, and more particularly, to a heat insulating material having excellent heat insulation and soundproofing properties, and having flame retardancy by compressing palm leaf which is an eco-friendly material obtained from nature, and a manufacturing method thereof.
현재 일반적으로 건축 과정에서 사용되는 단열재는 스티로품 또는 우레탄폼 등 화학적인 제조 방법에 의하여 제조되는 것이 일반적이다. 이러한 종래의 단열재는 화재에 매우 취약할 뿐만 아니라, 연소 과정에서 발생하는 유독 화학물질이 인명피해를 발생시키는 치명적인 문제점이 있다. At present, generally, the heat insulating material used in the construction process is generally produced by a chemical manufacturing method such as a styrofoam or a urethane foam. Such conventional insulation materials are not only very vulnerable to fire but also have a fatal problem in that toxic chemicals generated in the combustion process cause personal injury.
한편 이러한 화학적인 제조 방법에 의하여 제조되는 단열재는 전통적인 한옥에는 어울리지 않는 단점도 있다. On the other hand, the insulating material produced by such a chemical manufacturing method has a disadvantage that it is not suitable for traditional hanok.
따라서 한옥 등에도 다양하게 사용될 수 있으며, 난연 내지는 불연성을 가지며, 연소과정에서 유독가스를 배출하지 않는 친환경적인 단열재의 개발이 절실하게 요구되고 있다. Therefore, it is urgently required to develop an environmentally friendly thermal insulation material that can be used in various ways such as a hanok, flame retardant or incombustible, and does not emit toxic gas during the combustion process.
본 발명이 해결하고자 하는 기술적 과제는 자연에서 얻어지는 친환경 소재인 야자수잎을 압축하여 단열성, 방음성이 우수하고 난연성을 가지는 건축용 단열재와 이를 제조하는 건축용 단열재 제조방법을 제공하는 것이다.Disclosure of the Invention Technical Problem [8] Accordingly, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a thermal insulating material having excellent flame retardancy and thermal insulation by compressing palm leaf which is an environmentally friendly material obtained from nature.
전술한 기술적 과제를 해결하기 위한 본 발명에 따른 건축용 단열재 제조방법은, 1) 야자수잎을 건조하는 단계; 2) 건조된 야자수잎을 파쇄하는 단계; 3) 파쇄된 야자수잎을 두께 1 ~ 5cm 의 단열재 형태로 압축하는 단계;를 포함한다. According to an aspect of the present invention, there is provided a method for manufacturing a thermal insulation material for building, the method including: 1) drying a palm leaf; 2) crushing the dried palm leaf; 3) compressing the shredded palm leaf in the form of an insulation having a thickness of 1 to 5 cm.
그리고 본 발명의 상기 3) 단계에서는, 상기 파쇄된 야자수잎에 열을 가하면서 압축하는 것이 바람직하다. In the step 3) of the present invention, it is preferable to compress the crushed palm leaf while applying heat thereto.
또한 본 발명의 상기 3) 단계에서는, 상기 파쇄된 야자수잎에 안료를 혼합하여 공정을 진행하는 것이 바람직하다. In the step 3) of the present invention, it is preferable that the process is carried out by mixing the pigment with the crushed palm leaf.
한편 본 발명은 전술한 제조방법에 의하여 제조되는 건축용 단열재도 제공한다. The present invention also provides a thermal insulating material for building which is manufactured by the above-mentioned manufacturing method.
본원발명에 따른 건축용 단열재 제조방법에 의하여 제조되는 건축용 단열재(1)은 단열성과 방음성이 매우 우수하며, 특히, 자연에서 얻어지는 재료로 제조되었음에도 불구하고 도 3에 도시된 바와 같이, 불을 붙이더라도 불이 붙지 않고 약간 그을리는 자국(2)이 남는 정도로 난연성을 가지는 장점이 있다. The
도 1은 본 발명의 일 실시예에 따른 건축용 단열재 제조방법의 공정도이다.
도 2는 본 발명의 일 실시예에 따른 건축용 단열재의 외관을 촬영한 사진이다.
도 3은 본 발명의 일 실시예에 따른 건축용 단열재의 일 부분에 불을 붙인 후 그 외관을 촬영한 사진이다. 1 is a process diagram of a method for manufacturing a thermal insulating material according to an embodiment of the present invention.
2 is a photograph of the exterior of a building thermal insulation material according to an embodiment of the present invention.
FIG. 3 is a photograph of a part of a heat insulating material according to an embodiment of the present invention, after lighting a part of the heat insulating material and photographing the appearance thereof.
이하에서는 첨부된 도면을 참조하여 본 발명의 구체적인 실시예를 상세하게 설명한다. Hereinafter, a specific embodiment of the present invention will be described in detail with reference to the accompanying drawings.
본 실시예에 따른 건축용 단열재 제조방법은 도 1에 도시된 바와 같이, 야자수잎을 건조하는 단계(S100)로 시작된다. 야자수잎은 열대 지방에서 흔하게 자라는 식물의 잎으로서 그 면적과 부피가 매우 크며 성장성이 매우 우수한 특징이 있다. As shown in FIG. 1, the method for manufacturing a building thermal insulation material according to the present embodiment starts with drying the palm leaf (S100). The palm leaf is a plant leaf that grows in the tropics. It is very large in area and volume, and has very good growth potential.
이러한 야자수잎을 채취하여 그대로 건조한다. 이때 건조되는 정도는 야자수잎 내부의 수분율이 10 ~ 20% 인 것이 바람직하다. 이렇게 야자수잎을 건조하는 것은 이어지는 파쇄 단계(S200)에서의 파쇄 작업이 용이하도록 하기 위함이다. These palm leaves are collected and dried as they are. At this time, the degree of drying is preferably 10 to 20% in the moisture content in the palm leaf. The drying of the palm leaf is performed in order to facilitate the crushing operation in the subsequent crushing step (S200).
다음으로는 도 1에 도시된 바와 같이, 건조된 야자수잎을 파쇄하는 단계(S200)가 진행된다. 이 단계(S200)에서는 전단계(S100)에서 건조된 야자수잎을 파쇄하되, 특정한 크기 이하로 절단하는 단계와 절단된 야자수잎 조각들을 볼밀 등과 같은 분쇄기로 분쇄하는 단계의 소단계로 나뉘어 진행될 수 있다. 이러한 분쇄 단계에 의하여 야자수잎 중에 거친 조직이 분쇄되어 이후에 진행되는 압축 과정이 용이하게 진행될 수 있는 것이다. Next, as shown in FIG. 1, the step of crushing the dried palm leaf is performed (S200). In this step S200, the step of cutting the palm leaf dried in the previous step S100 to a specific size or less and the step of crushing the cut palm leaf pieces with a crusher such as a ball mill can be carried out. By this crushing step, the rough texture is crushed in the palm leaf and the subsequent compressing process can proceed easily.
이렇게 상기 파쇄 단계(S200)를 소단계들로 나뉘어 진행하는 것은 파쇄의 효율성 제고와 균일한 파쇄물을 얻기 위함이다. The crushing step (S200) is divided into small steps in order to improve the efficiency of crushing and to obtain a uniform crushed material.
다음으로는 도 1에 도시된 바와 같이, 파쇄된 야자수잎을 압축하여 단열재을 제조하는 단계(S300)가 진행된다. 이 단계(S300)에서는 전 단계(S200)에서 파쇄된 야자수잎을 두께 1 ~ 5cm 의 단열재 형태로 제조할 수 있는 금형에 투입한 후 고압으로 압축하여 건축용 단열재을 제조한다. 이 압축 단계(S300)를 거치면 야자수잎에 포함되어 있는 특유의 물질이 배출되어 파쇄된 야자수잎 부스러기들은 도 2에 도시된 바와 같이, 서로 엉키고 부착되어 단열재 형태를 가진다. Next, as shown in FIG. 1, a step S300 of compressing the broken palm leaf to produce a heat insulating material is performed. In this step S300, the palm leaf which has been crushed in the previous step S200 is put into a mold which can be manufactured in the form of an insulation material having a thickness of 1 to 5 cm, and then compressed at a high pressure to produce a building insulation material. In this compression step (S300), peculiar substances contained in the palm leaf are discharged, and the shredded palm leaf shavings are entangled and adhered to each other to form an insulator as shown in FIG.
이때 제조되는 건축용 단열재의 강도를 높이기 위해서는 이 압축 단계(S300)에서 상기 파쇄된 야자수잎에 열을 가하면서 압축하는 것이 바람직하다. 이렇게 열을 가하면서 압축 과정을 수행하면, 야자수잎 부스러기들이 더욱 견고하게 압축 및 부착되어 제조되는 단열재의 강도가 강화된다. In order to increase the strength of the building insulation, it is preferable to compress the crushed palm leaf by applying heat to the crushed palm leaf in the compressing step S300. When the heat is applied and the compression process is performed, the strength of the heat insulating material to be produced by strengthening and attaching the palm leaf shavings more firmly is enhanced.
한편 상기 압축 단계(S300)을 진행하기 전에 파쇄된 상기 야자수잎 부스러기에 안료를 혼합한 후 상기 압축 단계(S300)를 수행할 수도 있다. 이렇게 안료를 첨가하면 보다 다양한 색상의 단열재를 얻을 수 있는 장점이 있다. Meanwhile, the compression step S300 may be performed after mixing the pigment into the crushed palm leaf shavings before proceeding to the compressing step S300. The addition of such a pigment has the advantage that a more diverse color insulation can be obtained.
1 : 본 발명의 일 실시예에 따른 건축용 단열재
2 : 본 발명의 일 실시예에 따른 건축용 단열재 중 불에 그을린 부분1: Insulation for building according to one embodiment of the present invention
2: Among the heat insulating materials for construction according to one embodiment of the present invention,
Claims (4)
2) 건조된 야자수잎을 파쇄하는 단계;
3) 파쇄된 야자수잎을 두께 1 ~ 5cm 의 단열재 형태로 압축하는 단계;를 포함하는 건축용 단열재 제조방법. 1) drying the palm leaf;
2) crushing the dried palm leaf;
3) compressing the shredded palm leaf in the form of an insulation material having a thickness of 1 to 5 cm.
상기 파쇄된 야자수잎에 열을 가하면서 압축하는 것을 특징으로 하는 건축용 단열재 제조방법. The method according to claim 1, wherein in step 3)
And compressing the broken palm leaf while applying heat to the broken palm leaf.
상기 파쇄된 야자수잎에 안료를 혼합하여 공정을 진행하는 것을 특징으로 하는 건축용 단열재 제조방법. The method according to claim 1, wherein in step 3)
Wherein the pigment is mixed with the crushed palm leaf, and the process is performed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020170094741A KR20190011969A (en) | 2017-07-26 | 2017-07-26 | A method for manufacturing an insulating board and the insulating board manufactured thereby |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020170094741A KR20190011969A (en) | 2017-07-26 | 2017-07-26 | A method for manufacturing an insulating board and the insulating board manufactured thereby |
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| Publication Number | Publication Date |
|---|---|
| KR20190011969A true KR20190011969A (en) | 2019-02-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020170094741A KR20190011969A (en) | 2017-07-26 | 2017-07-26 | A method for manufacturing an insulating board and the insulating board manufactured thereby |
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|---|---|
| KR (1) | KR20190011969A (en) |
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2017
- 2017-07-26 KR KR1020170094741A patent/KR20190011969A/en unknown
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