KR20180121800A - Vacuum Degreaser - Google Patents

Abstract

The present invention relates to a vacuum degreaser. The object of the present invention is to reduce consumption of cleaning solution and improve cleaning power. According to an embodiment of the present invention, the vacuum degreaser comprises a regenerator evaporation tank, a regeneration tank condensation tank, a storage tank, a washing and drying chamber, a heating device, a cooler, and connection pipes.

Description

Vacuum Degreaser

The present invention relates to a device for cleaning a grease in a mechanical part and an electronic part using a solvent in a vacuum state, and regenerating and reusing the contaminated solvent by washing.

1, a washing and drying chamber 120, a primary cleaning solution storage tank 130, a secondary cleaning (rinsing cleaning) solution storage tank 140, a solution regenerator 150, a vacuum pump 110, 161-3) and connected to the pipeline through the open / close valve between the constituent devices, and the control device is operated to clean in a vacuum state and then to dry.

In order to obtain a force of stirring the washing solution with the washing solution in washing the washing solution by putting the washing solution and the washing solution together in the washing drying chamber 120, a pipe for blowing a non-condensing gas such as air or nitrogen is blown into the bottom of the washing chamber 122), blowing air or nitrogen into the cleaning solution to generate bubbles in the cleaning solution, causing the cleaning solution to vibrate, so that the cleaning solution and the cleaning solution are agitated or the vibrating mechanism is placed outside the vacuum cleaning chamber The washing solution was agitated by stirring the solution and the washing solution.

When the cleaning solution is vibrated by blowing air or nitrogen from the outside in order to obtain the cleaning power, the vacuum pump 110 is operated to discharge the blown compressed air or nitrogen to the outside. As a result, the heat of the cleaning solution flows out into the gas discharged to the outside, so that the temperature of the cleaning solution is lowered and the solubility of the solution is lowered as the temperature is lowered. Therefore, heat that is lost to the outside is supplemented by supplying electric power to the electric heater 123, so that a large amount of energy is wasted. In addition, there is a risk of flammability when supplying compressed air, and the supply of nitrogen consumes a large amount of nitrogen, which increases the cost.

In order to improve this point, there is a case where the cleaning water is vibrated by the mechanical force, which has a problem in maintaining the vacuum when connecting the inside of the vacuum container with the external mechanical device. Therefore, the structure is complicated, maintenance cost is high, and the vacuum pump must be operated in order to maintain the vacuum. Therefore, the apparatus is complicated, the production cost is high, and the vacuum pump is operated.

In order to transfer the washing solution in the washing and drying chamber 120 in the vacuum state and the washing solution in the washing chamber contaminated with the washing solution to the primary washing solution storage tank 130, the solution vapor in the primary washing solution storage tank is opened The pressure in the storage tank 130 is lowered to the washing drying chamber pressure and the valve 107 is opened and the pressure in the storage tank 130 is lowered by opening the valve 104. [ The washing solution in the washing chamber is sent to the storage tank 130.

The solution vapor filled from the reservoir 130 into the cleaning and drying chamber 120 warms the cleaning fluid and the valve 104 is closed and the vacuum pump 110 is activated and the valve 103 is opened so that the pressure of the cleaning and drying chamber is 1 Torr Torr.

However, in order to evaporate the cleaning solution in the washing water and dry it, the amount of heat to evaporate the solution to be evaporated must be supplied from the outside. In order to supply the heat, the solution vapor is discharged from the storage tank 130 into the washing chamber 120, When the latent heat is conducted to the washing water, the solution vapor itself condenses again to become a liquid. In order to evaporate the liquid again, it is necessary to supply the evaporated heat again, so that the liquid can not be completely dried only by the latent heat of the steam supplied from the storage tank 130.

However, the heat transferred from the heater 123 is evaporated by using the steam as the heat transfer medium from the heater 123 at the bottom of the washing / drying chamber to evaporate the solution. That is, the latent heat of evaporation contained in the solution vapor supplied from the storage tank 130 to the washing / drying chamber 120 through the valve 101 is heated by the washing water and the bottom of the washing / drying chamber, whereby the steam condenses and becomes a liquid. It must be heated and evaporated to dry. Therefore, the solution vapors flowing into the cleaning / drying chamber 120 from the storage tank 130 do not supply the heat for evaporating the cleaning solution on the cleaning water, and the high temperature heat of the heater 123 constituting the bottom of the cleaning / Which is a heat transfer medium.

The amount of heat to be supplied from the heater 123 for drying should be the amount of heat that completely evaporates the solution in the inside of the washing and drying chamber.

Therefore, the vacuum pump 110 must discharge all of the steam from the storage tank 130 to the cleaning chamber in addition to the vaporized solution of the solution in the entire inside of the cleaning and drying chamber 120 and the solution in the cleaning water.

Therefore, the evaporation heat contained in the solution vapor sent to the cleaning / drying chamber 120 from the storage tank 130 must be supplied from the heater 131, resulting in a large amount of energy being wasted.

The regenerator separates and reuses only the cleaning solution from the contaminated cleaning solution because the grease and the solvent are washed due to the washing. When the evaporation heat is applied to the coagulated solution, the solution is evaporated at low temperature The temperature of evaporating the solution is maintained and the evaporated solution vapor is condensed and reused.

At this time, when the solution is evaporated, it is a trace amount, but the grease evaporates as well. Since the trace amount of oil vapor contained in the cleaning solution vapor is condensed and regenerated, the solubility that determines the cleaning ability of the cleaning solution is gradually weakened.

The grease contained in the regenerated cleaning solution in a slight amount lowers the solubility of the cleaning solution, thereby deteriorating the cleaning ability. Therefore, it is necessary to completely remove the oil mist contained in the regenerated cleaning solution

In order to obtain the cleaning power, it is necessary to inject the non-condensing gas from the outside or connect the mechanical device to vibrate the cleaning solution or the cleaning water to obtain the cleaning power, which is costly for cleaning and is also complicated. Nevertheless, I could not. To solve this problem, it is necessary to make the device simple and to obtain the best cleaning power.

It is an object of the present invention to solve the problem that a large amount of energy is wasted and dried since the solution vapor of the storage tank 130 is filled in the washing and drying chamber 120 to heat and discharge the washing water.

In order to solve the above-described technical problem, the conventional vacuum cleaner is not provided with a regenerator, but a regenerator evaporator 230, a regenerator condenser 240, a first-order solution reservoir 250, The washing solution contaminated due to the first washing is stored in the regenerator evaporator 230, and the solution vapor evaporated and evaporated is condensed and stored in the regenerator condenser 240 and is subjected to a second washing (rinsing washing) The less contaminated cleaning solution is stored in the primary cleaning solution reservoir 250 for primary cleaning. Thus, the first cleaning is performed with a less contaminated cleaning solution as compared with the conventional vacuum cleaner.

The solubility of the solution increases as the temperature of the solution increases and the maximum value at the boiling temperature of the solution increases. The solubility of the solution increases as the temperature of the solution increases. And the evaporation force generated when the washing solution boils, the evaporation force is maximized at the moment when the solubility of the washing solution becomes maximum. Therefore, very strong washing force can be obtained by using these two properties.

To this end, the heater 261 is placed on the bottom of the washing chamber, and the non-condensing gas in the washing chamber is discharged to the vacuum pump 210. The washing solution maintains the vacuum state, The bubbles which have evaporated and evaporated rise through the cleaning solution filled in the cleaning chamber and rise to the upper part, so that the solution generates strong vibration in accordance with the heat supplied from the heater 261. In other words, the transferred heat is transformed into kinetic energy as evaporation power. Further, the steam is cooled and condensed by the cooler 262 at the top of the washing chamber via the upper perforated plate 263, and falls.

Since the cooler 262 is covered with the punched perforated plate 263 at uniform intervals, the solution vapor passes through the hole of the perforated plate and is condensed in the cooler, so that the distribution of the vibration intensity inside the clean room is uniform.

Also, when the contaminated solution is distilled and regenerated, the boiling point of the solution is boiled at a temperature lower than the boiling point of the grease, and the solution is firstly separated and the oil evaporates when the solvent evaporates. In other words, when two substances having different boiling points are mixed, the vapor evaporates when the evaporation pressure of the two substances coexist. Evaporation pressure is the molecular force of the substance that you want to evaporate when the molecule of the substance changes from liquid to vapor. All materials in liquid phase have the molecular force to evaporate from liquid phase to vapor phase when heat is applied, and the molecular force is comparatively high and low difference. To completely eliminate this molecular force, it should be below minus 273 ℃.

Therefore, when two substances having different evaporation powers coexist in the vapor state, it is necessary to separate them by using different values of the dew points of the steam. In order to utilize them, Since the dew condensation point of the substance is firstly liquefied, the oil-mist vapor is higher in dew condensation point than the washing solution vapor, so that the oil first becomes dew condensation so that it becomes heavier than the vapor of the cleaning solution vapor, and the cleaning solution vapor has a low condensation point. The second step is to separate the solution and the oil bath using the farther point. To do this, there must be a time to lower the dew point of the two substances in the vapor phase to the temperature at which they first change to dew, and there must be room for the two steam to stay at this time. Therefore, in order to obtain this space, conventionally, only the space for storing the cleaning solution is used, and a large space is used for storing the solution. At the same time, the space between the cleaning solution and the oil- .

After the primary, secondary, and washing processes, the cleaning solution is discharged from the cleaning chamber, and the cleaning solution on the surface of the cleaning product is evaporated to dry. In this case, the cooling water does not flow into the cooler 262 and the condensed water is absorbed from the washing solution vapor in the regenerator condenser 240, and water heated to about 60 ° C passes through the inside of the washing room cooler 262, Time can be shortened.

According to the invention as described above, it is possible to control the washing power according to the washing water, so that it is possible to control the washing power that is several times stronger than the conventional washing power at very weak washing power

The regeneration efficiency is increased and at the same time the oil mist contained in the regenerated cleaning solution can be completely removed, which is much smaller than the consumption amount of the conventional cleaning solution. Therefore, the most ideal material It is possible to produce a vacuum washer.

Figure 1: Schematic of the overall configuration of a conventional vacuum washer
2 is a schematic view of the entire structure of a vacuum washer of the invention;
Fig. 3: Configuration of an apparatus for obtaining cleaning power by using the evaporation force of the cleaning solution according to the invention
Figure 4: Comparison of the size and function of the regenerator according to the conventional regenerator and the invention
Figure 5: Figure showing the molecular ratio of solution and grease mixed in liquid and vapor phase.

As shown in FIG. 2, unlike the conventional vacuum cleaner, the present invention is characterized in that a regenerator evaporator 230 that combines a function of regenerating a cleaning solution contaminated by cleaning with a function of storing a solution, A regenerator condenser 240 for storing a solution for the cleaning solution 260, a storage tank 250 for storing a solution having a low degree of contamination by rinsing cleaning as a primary cleaning solution, a cleaning and drying chamber 260, A heater 245 for heating the rinsing cleaning solution stored in the regenerator condensing tank to a predetermined temperature, a regenerator condensing tank 240 for regenerating the rinsing cleaning solution stored in the regenerator condensing tank, A cooler 241 for condensing the solution vapor for regeneration, a washing and drying chamber, a solution storage container, a vacuum pump 210 for discharging a noncondensable gas in the regeneration container, and a cleaning solution A solution collecting device 220 for collecting the solution, a variety of containers, a washing and drying chamber, a vacuum pump, and various connection pipes 200 for making the pressure difference between the solution and solution vapors and opening and closing the various valves.

In order to solve the problems of the conventional vacuum cleaner and to improve the function and performance of the vacuum cleaner and the regenerator, 3) The means of drying and the equipment to implement it are divided into three parts.

1) Principle of regeneration and the device for implementing it,

Due to washing, the oil hour is dissolved in the solvent and diluted. The boiling point of the solvent is much lower than the boiling point of the grease. Thus, in the regenerator evaporator 230 in the vacuum state, evaporation heat is applied to the contaminated cleaning solution to evaporate.

FIG. 5 shows a region where the oil bath and the cleansing solution form a bubble point and a dew point formed in the regenerator evaporation tank 230.

For example, when the temperature of the solution is raised to the red line (120 ° C) by heating the solution in which the oil and the cleaning solution are circulated in the vacuum container at room temperature, the grease molecules in the liquid solution contain 0.3 It is diluted to the molecular ratio and diluted with 0.9 mole ratio of 0.1 wash solution in the vapor which evaporated. If this vapor is condensed as it is, the condensed liquid will also have oil at this rate.

As shown in FIG. 4, the conventional regenerator 150 does not have a space 151 for cooling the steam by lowering the temperature (110 ° C.) from the graph to the green line in the vapor state. So the solution can not completely separate the steam and grease, so the regenerated cleaning solution contains a significant amount of grease.

The airtight storage container storing the solution for cleaning must inevitably have a clearance space 231 for absorbing the pressure change of the vapor as the temperature changes. In order to utilize the clearance space 231 as a space 231 for separating the solution vapor mixed in the steam state with the dew point of the oil-misted vapor material, a regenerator evaporator 230 regenerator The regenerator evaporator is also provided with a function of storing the contaminated cleaning solution that has been subjected to the first cleaning, and the regenerator condenser also serves to store the cleaning solution for the rinse cleaning. A discharge pipe 242 for connecting the two containers with the connection pipe 290 and having a temperature sensor 248 at the upper center of the connection pipe and discharging the non-condensable gas inside the container by a vacuum pump 210 is connected to a cooler 241), and the inner space is closed with the perforated plate (243) at the lower end of the connector.

The operation of the vacuum pump 210 is started and stopped according to the set temperature value of the indicating controller which controls the temperature according to the temperature sensed by the temperature sensor 248 located at the upper center of the connecting pipe. That is, when the temperature is set to 100 ° C and the vacuum pump is started at 90 ° C and reaches 110 ° C, the operation is stopped. At this time, the surface temperature of the solution in the upper space (231) of the regenerator evaporator (230) maintains the uppermost space temperature at 120 ° C and below at 110 ° C. At this time, the dew point of the grease vapor contained in the steam is 110 ° C or higher. Therefore, all the condensate drops, and only the solution vapor passes through the connection pipe (290) and is cooled and condensed in the condenser.

And the perforated plate 243 serves to improve the condensation effect by the liquid vapor moved by the vacuum pump evenly contacting the condenser 241 for condensation.

Thus, the upper space of the regenerator evaporator 230 can be completely separated from the grease molecules contained in the steam by using the difference between the dew point of the vapor molecules and the solvent vapor molecules.

2) Means for obtaining cleaning force

3, a heater 261 is placed on the bottom of the washing chamber 260, a cooler 262 is placed on the top, and a piercing plate 263 is disposed directly below the washing chamber 263.

The heater on the lower floor has a heat transfer fluid heater 270 for heating the heat transfer fluid by a separate electric heater in consideration of safety and a heat transfer fluid is supplied to the heater 261 at the bottom of the washing chamber and the heat transfer fluid heater 270 The heat transfer fluid is forcedly circulated by the circulation pump 271 with the expansion tank 272 filled to compensate for the expansion and contraction expansion of the heat transfer fluid as the temperature changes.

The cooler 262 at the top of the cleaning chamber flows the cooling water through the valve 264, charges the cleaning solution into the cleaning chamber, fills the cleaning solution, opens the valve 206, operates the vacuum pump 210, When the gas is discharged, the cleaning solution absorbs the evaporation heat from the heater (261) at the bottom of the cleaning chamber and evaporates. Therefore, the solution vapor bubbles are generated by the evaporation force generated and the generated bubbles penetrate the inside of the cleaning solution So that the solution oscillates. The solution vapors pass through holes drilled at uniform intervals on the surface of the perforated plate 263, so that the solution vapors in the entire space of the washing chamber are evenly distributed. Thus, in the top cooler, the solution vapor condenses and drops into liquid.

Thus, in the conventional method of blowing a compressed gas from the outside or transmitting a mechanical force to vibrate the cleaning solution, the strength of the cleaning force is limited depending on the cleaning material. However, the method according to the present invention utilizes the evaporation power of the cleaning solution itself, so that the supplied heat is converted into the kinetic energy of evaporation power as it is, so that the cleaning power can be obtained in proportion to the supplied heat amount. Very precise control of the washing power that fits all the washings.

3) Drying means according to the invention and apparatus for implementing the same

As shown in FIG. 3, after completion of the primary rinsing (rinsing), the cooler 241 of the regenerator condenser absorbs the heat of condensation from the washing solution vapor, and hot water of about 60 ° C or higher, The valves 264 and 266 are closed and the valve 265 is opened to raise the temperature of the inside of the washing chamber and the valve 208 is opened little by little to raise the pressure inside the washing chamber higher than the regenerating pressure, And is discharged to the reservoir 250.

The liquid level is detected by the liquid level detecting probe position 202 confirming that the washing solution in the washing chamber is completely discharged and the valve 201 is closed so that the non-condenser body is prevented from flowing into the regenerator.

When the pressure inside the washing chamber reaches a certain pressure, the valve 208 is closed, the valve 206 is opened, the vacuum pump 210 is started, the solution vapor and the non-condensing gas in the washing chamber are discharged, The valve 206 is closed and the valve 208 is opened so that when the air flows into the washing chamber from the outside, the pressure inside the washing chamber is maintained to be 200 Torr or less. The reason for this is that when the flammable hydrocarbon cleaning solution is diluted with air and steam, when the pressure inside the vessel is below 250 Torr, the electric arc is generated continuously to generate the flame, but the flame does not occur and the flame is ignited at 500 Torr.

Therefore, if dry air is not injected for drying, the heat of the bottom floor is not transferred to the washing water in the vacuum state, so that the drying is not performed. To solve this problem, there is a risk of ignition if air is injected into the cleaning chamber.

Thus, air is injected at a level of 200 Torr, which does not cause a flaming explosion, so that the high temperature (160 ° C) of the bottom floor is conducted to the wash to evaporate the wash solution on the wash surface.

Repeat this several times and dry all of the washing solution in the washing room and the washing water.

100: Conventional vacuum cleaner
110: Vacuum pump
120: washing and drying room
121: solution vapor jet tube 122: air bubble generation tube
123: heater
130: cleaning solution for primary cleaning 131: heater
140: Cleaning solution reservoir for secondary (rinse) cleaning
150: Player
151: The space where the steam can be separated by the difference of dew point in the steam condition
152: heater
161: vacuum pump discharge side solution recovery machine 162: vacuum pump suction side solution recovery machine
170: auxiliary vacuum pump 171: auxiliary vacuum pump solution dispenser
200: Vacuum washer pipe according to the invention
201: Cleaning chamber cleaning solution discharge and valve
202: Cleansing solution discharge confirmation Float Switch
203: Cleaning solution discharge valve during primary cleaning and secondary cleaning
204: Cleaning solution discharge valve
205: Cleaning solution injection valve for secondary cleaning
206: Cleaning chamber non-condensed gas discharge valve
207: regenerator non-condensed gas discharge valve
208: Cleaning chamber Vacuum breaking air injection valve
210: Vacuum pump
220: Cleaning solution dispenser
230: regenerator evaporation tank
231: Space where steam can be separated by oil due to difference of dew point in steam
232:
240: regenerator condensing tank
241: cooling pipe 242: non-condensing gas discharge pipe
243: perforated plate 245: secondary cleaning solution heating channel
246: Bypass valve for secondary cleaning solution heating pipe
247: Heat transfer fluid injection valve with secondary cleaning solution heating tube
248: Regenerative condensation point temperature sensor
250: Cleaning solution reservoir for primary cleaning
260: washing and drying room
261: heater 262: cooler
263: perforated plate 264: cooler cooling water supply valve
265: Cooling water hot water supply valve 266: Regenerative condenser cooling water discharge valve
267: Washing room internal pressure sensor
270: Wash drying chamber heat transfer fluid heater
271: Wash drying chamber heat transfer fluid circulation pump
272: expansion tank
280: regenerator heat transfer fluid heater
281: Regenerator heat transfer fluid circulation pump
290: regenerator connector

Claims (9)

As shown in FIG. 3, the container for storing the washing solution in the vacuum washer may inject the washing solution in the washing chamber and discharge the washing solution filled in the container to the washing chamber according to the washing process. Sufficient clearance (231) must be inevitable to prevent sudden pressure changes in the vessel due to different pressures and temperature variations in the influent flow of the solution.
In order to utilize the clearance space 231 as a space for regenerating contaminated cleaning solution due to washing, conventionally, the space is used only as a space for storing the cleaning solution. This is used in combination with the regenerator evaporator 230, Since grease steam stays, it gradually cools. As the dew point of the steam in the oil is higher than the dew point of the steam in the washing solution, it is first used as a space where oil steam is condensed and separated. Means for completely separating the contained oil spills As shown in FIG. 1, in order to implement the first aspect of the present invention, the first and second rinsing solution storage tanks 130 and 140 are not used as the cleaning solution storage tanks, Regenerator Evaporator 230 Regenerator A device that acts as a regenerator by connecting the two vessels to the condenser tank 240 for connection to a connecting conduit 290 for storing the cleaning solution for washing In order to implement the means of claim 1, the solution flowing into the regenerator evaporator (230) from the washing chamber is temporarily flowed in accordance with the washing process, so that the temperature of the solution to be evaporated suddenly changes, The separable space 231 is changed. Therefore, the time the steam stays in this space also changes because the size of the space separating from the solution vapor changes due to the dew condensation of the oil. So that the amount of solution vapor delivered to regenerator condenser 240 must be regulated. 4, the temperature sensor 248 is disposed at the upper center of the connection pipe 290 and the vacuum pump is operated according to the temperature sensed by the temperature sensor 248, (290) which keeps the time of falling of grease by the dew condensation and maintains a predetermined time, and a device which makes the vacuum pump stop the operation of the vacuum pump according to the temperature sensed by the ion sensor In order to carry out the means of claim 1, the upper part of the regenerator condensing tank is closed with the perforated plate 243 at the end of the non-condensing gas discharge pipe 242 in FIG. 4 to discharge the non- A device for increasing the regeneration effect by bringing the steam evenly into contact with the cooling duct 241 The latent heat of evaporation is supplied to the cleaning solution, and the solution evaporates to generate bubbles in the solution. Then, the cleaning solution is vibrated so that the cleaning solution and the cleaning solution are agitated. At this time, the solubility of the cleaning solution ) Is the best moment, so the means to obtain the best cleaning power by using these two properties 3, a piercing plate 263 is disposed at the top of a heater 261 for heating the lower floor of the washing and drying chamber 260 to cool the inside of the washing and drying room Washing with Vacuum Pump (210) When the uncondensed gas in the drying chamber is pulled out and becomes vacuum, all the heat that is transferred to the solution through the bottom of the washing chamber is evaporated by the evaporation power for evaporating the washing solution, The solution vapor is uniformly distributed on the surface of the perforated plate 263 and uniformly distributed in the cooling pipe of the cooler 262 through the holes. Therefore, all the cleaning solution oscillates evenly, The vacuum washer is cleaned in a vacuum and is dried, and is separated into a vacuum space between a washer and a washer that supplies heat to evaporate and dry the cleaning solution in the wash. Thus, outside air is injected into the heat transfer medium from the heating source to the washing product. In order to maintain the oxygen concentration that can not be ignited due to the oxygen contained in the air to be injected, the pressure inside the washing and drying chamber is measured and maintained below a certain pressure, so that heat is transferred from the heating source to the washing water, Means of 4, a pressure sensor 267 for measuring the pressure inside the washing and drying chamber 260 is provided and the amount of air introduced to maintain the pressure at a constant pressure (about 200 Torr) (Not shown) 4, when the water flowing into the cooler 262 located at the uppermost portion of the washing and drying chamber is washed, the cooling water is introduced through the valve 264, and when the drying is performed, the valve 265 is opened and the valve 264, The hot water passing through the condensing duct 241 of the regenerator condensing tank 240 passes through the cooler 262 to heat the cooling duct,

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