KR20170111029A - Photocatalytic fiber - Google Patents

Photocatalytic fiber Download PDF

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Publication number
KR20170111029A
KR20170111029A KR1020160035726A KR20160035726A KR20170111029A KR 20170111029 A KR20170111029 A KR 20170111029A KR 1020160035726 A KR1020160035726 A KR 1020160035726A KR 20160035726 A KR20160035726 A KR 20160035726A KR 20170111029 A KR20170111029 A KR 20170111029A
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South Korea
Prior art keywords
photocatalyst
yarn
photocatalytic
synthetic resin
chip
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KR1020160035726A
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Korean (ko)
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정도연
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주식회사 다미컬렉션
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Priority to KR1020160035726A priority Critical patent/KR20170111029A/en
Publication of KR20170111029A publication Critical patent/KR20170111029A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/01Stain or soil resistance
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/042Headwear
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00Domestic or personal
    • D10B2503/02Curtains

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Artificial Filaments (AREA)

Abstract

본 발명은 광촉매 기능이 있는 화학섬유능력을 갖는 합성수지를 분쇄하여 평균입도 300~500micron정도로 미분한 것과 광촉매기능이 있는 광촉매제를 혼련하고 이 혼련한 것을 압출시스템을 이용하여 광촉매칩으로 제조한후 이 제조된 광촉매칩과 광촉매칩제조시 사용된 합성수지 또는 이종의 합성수지를 사용하여 복합방사 하는것으로 구성되는 광촉매원사의 제조방법에 관한 것이다The present invention relates to a photocatalytic chip produced by pulverizing a synthetic resin having a chemical fiber capability having a photocatalytic function and finely pulverizing the same to an average particle size of about 300 to 500 microns and a photocatalyst having a photocatalytic function, The present invention relates to a method for manufacturing a photocatalyst yarn comprising a photocatalyst chip manufactured by the above method, and a composite resin used in the production of a photocatalytic chip or a composite resin of a different type

Description

광촉매 섬유{omitted}Photocatalyst fiber {omitted}

본 발명은 광촉매기능을 갖는 원사의 제조방법에 관한 것으로, 보다 상세하게는 화학섬유능력을 갖는 합성수지를 광촉매제의 분말과의 분산성을 좋게 하기 위하여 미분하는 공정, 이 미분한 합성수지와 광촉매제를 혼련하는 공정, 이 혼련된 것을 압출하여 광촉매칩으로 제조하는 공정, 압출한 광촉매칩을 바깥부분에 광촉매칩을 제조시 사용한 동종의 합성수지 또는 이종의 합성수지를 사용 안쪽부분에 위치하는 복합방사 시스템을 이용하여 광촉매원사로의 제조방법에 관한 것이다.The present invention relates to a method for producing a yarn having a photocatalytic function, and more particularly, to a method for producing a synthetic resin having a chemical fiber ability by a process of differentiating the synthetic resin in order to improve the dispersibility of the synthetic resin with the powder of the photocatalyst, A step of extruding the kneaded material into a photocatalytic chip, a step of producing a photocatalytic chip by extruding a photocatalyst chip of the same kind or a different kind of synthetic resin which is used for manufacturing a photocatalytic chip on the outer part, Thereby producing a photocatalyst raw material.

일반적으로 광촉매 기능이 있는 섬유의 제조방법은 원사를 졸 상태의 광촉매제에 침지를 하거나 섬유를 원단화한 이후에 스크린인쇄방법이나 그라비아인쇄 방법으로 코팅화 한다 이러한 방법을 행하는 경우 광촉매기능이 제품의 초기에는 우수하나 세탁에 의하여 바인더가 탈리됨과 동시에 바인더와 같이 혼련된 광촉매제가 탈리가 되는 이유로 인하여 몇번의 세탁에 의하여 그 기능은 현저히 감소가 된다.Generally, a method of producing a fiber having a photocatalytic function is to coat the yarn with a photocatalyst in a sol state or coat the fiber with a screen printing method or a gravure printing method after the fiber is circularized. Initially, it is excellent, but the function is significantly reduced by washing several times due to the reason that the binder is desorbed by washing and the photocatalyst which is kneaded like a binder is desorbed.

광촉매제를 코팅하거나 침지를 한 광촉매 섬유 원사를 사용하는 경우에는 세탁에 의하여 광촉매제가 탈 리가 되는 관계로 광촉매제의 기능인 방오성이나 항균성 소취성의 기능성에 문제가 있다In the case of using a photocatalyst fiber yarn coated or immersed with a photocatalyst, there is a problem in the functionality of the photocatalytic agent, that is, the antifouling property and the antibacterial and deodorizing property, because the photocatalyst is removed by washing

즉 섬유제품에 있어서 광촉매제의 기능은 세탁전에는 그효과를 기대할 수 있지만 세탁횟수가 거듭됨에 따라 그 효과는 현저하게 낮아지는 것이다That is, the function of the photocatalyst in the textile product can be expected to be effective before washing, but the effect is remarkably lowered as the number of times of washing is repeated

이에 본 발명은 상술한 문제점을 감안하여 안출한 것으로, 광촉매체가 화학섬유능력을 갖는 합성수지와의 분산성을 좋게 하기 위하여 합성수지를 Jet-mill로 미분하는 공정, 이를 믹서기를 이용하여 미분한 합성수지에 광촉매제를 분산 혼련시키는 공정, 합성수지와 광촉매제가 혼련된 것을 압출기를 이용하여 광촉매칩으로 제조하는 공정, 광촉매칩과 광촉매칩 제조시 동종의 합성수지 또는 이종의 합성수지를 사용 콘주게이트(Conjugate) 복합 방사하는 공정으로 이루어지는 것으로 구성된다.SUMMARY OF THE INVENTION Accordingly, the present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a process for finely dividing a synthetic resin with a jet mill in order to improve the dispersibility of the photocatalyst with a synthetic resin having chemical fiber capability, A step of dispersing and kneading a synthetic resin and a photocatalyst, a step of producing a photocatalytic chip using an extruder, a step of using a homogenous synthetic resin or a different kind of synthetic resin for producing a photocatalytic chip and a photocatalytic chip, .

상기의 방법으로 방사된 광촉매원사는 세탁에 의하여 광촉매제의 탈 리가 발생되지 않기에 그 기능을 반영구적으로 할 수 있는 것으로서 항균 및 방오 소취기능이 반 영구적이다.The photocatalyst source irradiated by the above method is semi-permanent because the photocatalytic agent is not removed due to washing, and the antibacterial and antifouling functions are semi-permanent.

상술한 바와 같이 본 발명에 따른 광촉매에 빛이 조사되면 활성산소, OH 라디칼(radical) 이 발생되어 강력한 산화환원 작용에 의해 악취물질 등의 분해 정화하는 특성 및 오염방지기능이 있는 방오성도 나타나게 되는데 이를 이용하여 침장 의류 커텐 모자등의 다양한 제품에 활용할 수 있을 뿐 아니라 산업용에도 폭넓게 사용할 수 있는 것이다.As described above, when the photocatalyst according to the present invention is irradiated with light, active oxygen and hydroxyl radicals are generated, and strong oxidizing and reducing action causes decomposition and purification of odorous substances and antifouling with antifouling properties. It can be used not only for various products such as a bedclothes and curtain hats, but also for industrial use.

도 1은 본 발명의 실시예에 따른 공정도
도 2는 본 발명에 따른 광촉매 기능을 갖는 원사의 요부 확대 단면도
도면의 주요부분에 대한 부호의 설명
A : 화학섬유 능력이 있는 합성수지
B : 광촉매제를 함유하고 있는 화학섬유능력을 갖는 합성수지
C : 광촉매 원사
1 is a schematic diagram of a process according to an embodiment of the present invention.
Fig. 2 is an enlarged cross-sectional view of a yarn having a photocatalytic function according to the present invention
DESCRIPTION OF THE REFERENCE NUMERALS
A: Synthetic resin with chemical fiber ability
B: Synthetic resin having a chemical fiber ability containing a photocatalyst
C: Photocatalytic yarn

이하 본 발명을 상세히 셜명하고자 한다Hereinafter, the present invention will be described in detail

본 발명은 섬유화능력이 있는 합성수지를 Jet-mill로 300~ 500micron으로 미분하는 공정, 광촉매제의 평균입도 50nano로 하여 광촉매제 중량비1~20(%)와 화학섬유능력을 갖는 합성수지 중량비 80~99(%) 를 혼합하는 혼합공정, 상기 혼합공정에서 혼합된 광촉매제와 화학섬유능력을 갖는 합성수지가 압출기에 의하여 광촉매칩으로 제조되는 광촉매칩 제조공정과, 상기 광촉매칩 제조시 사용된 동종의 합성수지 또는 이종의 합성수지를 이용 코아부분으로 하고 광촉매칩은 시스부분으로 하여 시스-코아 방식으로 용적비1/1 ~ 1/5으로 방사하는 공정으로 이루어진 것을 특징으로 하는 광촉매 원사의 제조방법에 의하여 달성될 수 있다.The present invention relates to a process for finely dividing a synthetic resin having a fiberizing ability into jet-mills at 300 to 500 microns, a photocatalyst having an average particle size of 50 nano and a photocatalyst weight ratio of 1 to 20 (%) and a synthetic resin weight ratio of 80 to 99 %), A photocatalytic chip manufacturing process in which a photocatalytic agent mixed in the mixing process and a synthetic resin having a chemical fiber capacity are manufactured as a photocatalytic chip by an extruder, and a photocatalytic chip manufacturing process in which the same kind of synthetic resin or different kind Wherein the photocatalytic chip is made of a core part using a synthetic resin and the photocatalytic chip has a volume ratio of 1/1 to 1/5 by using a cis-core system as a sheath part.

또한, 본 발명은 상기 광촉매제가 TiO2로 표시되는 화합물로서, 광촉매에 빛이 조사되면 활성산소, OH 라디칼(radical) 이 발생되어 강력한 산화환원 작용에 의해 악취물질 등을 분해 정화하는 특성을 나타내게 된다. 대표적인 광촉매로서는 TiO2 이지만, 그외의 광촉매제로는 ZnO, RuO2, CoO, Ce2O3, Cr2O3, Rh2O3, V2O5 등의 산화물과 ZnS, CdS 등의 황화물을 들 수 있다.The photocatalyst of the present invention is represented by TiO 2. When a photocatalyst is irradiated with light, active oxygen and hydroxyl radicals are generated, and a strong oxidizing and reducing action is exhibited to decompose and purify odorous substances and the like . Typical photocatalysts include TiO 2. Other photocatalysts include oxides such as ZnO, RuO 2, CoO, Ce 2 O 3, Cr 2 O 3, Rh 2 O 3 and V 2 O 5, and sulfides such as ZnS and CdS.

자외선 또는 가시광선이 조사되면 여기상태가 되어 강력한 산화력을 나타낸다. 화학섬유능력을 갖는 합성수지는 폴리에스텔이나 나일론 등과 같이 석유 등을 원료로 하여 화학적으로 합성시킨 물질에서 만들어진 합성섬유로, 본 발명은 제조된 광촉매원사가 광촉매제를 포함하는 부분과 그렇지 않은 부분의 용적비가 1/1 ~1/5 인 것을 포함한다.When irradiated with ultraviolet light or visible light, it becomes an excited state and exhibits a strong oxidizing power. Synthetic resin having chemical fiber ability is a synthetic fiber made of a material chemically synthesized from petroleum as a raw material such as polyester or nylon. In the present invention, the produced photocatalyst yarn has a volume ratio of the portion including the photocatalyst and the portion not containing the photocatalyst Is 1/1 to 1/5.

결과result

[탈취 및 항균시험][Deodorization and Antibacterial Test]

상기 실시예 및 비교예의 원단에 대한 항균 및 탈취 시험 결과를 하기 표에 나타내었다.The antibacterial and deodorant test results for the fabrics of the above Examples and Comparative Examples are shown in the following table.

1. 시험요건1. Test Requirements

광촉매 효과를 비교하기 위해 1mW/㎠의 자외선을 동일 조건 하에서 조사(照射)하여 시험을 행하여 과정을 관찰하였다.In order to compare the effects of photocatalysis, ultraviolet rays of 1 mW / cm < 2 > were irradiated under the same conditions, and the test was conducted to observe the process.

2. 시험방법2. Test method

*항균효과 : 가입밀착법으로 측정* Antimicrobial effect: measured by adhesion method

- 사용 공시 균주 : 대장균- Disclosed strain: Escherichia coli

- 배양 : 25℃에서 24시간 배양후 균수 측정- Culture: After culturing at 25 ° C for 24 hours, measure the number of bacteria

- 시편 : 10 X 10cm, N수=3쌍- Specimen: 10 X 10 cm, N number = 3 pairs

*탈취 효과: KICM-FIR-1004시험방법에 따라 암모니아 가스를 사용하였다.* Deodorizing effect: Ammonia gas was used according to KICM-FIR-1004 test method.

시험결과Test result

Figure pat00001
Figure pat00001

Claims (6)

섬유화능력이 있는 합성수지를 미분하는 제 1공정, 미분한 합성수지와 광촉매제를 혼련하는 제2공정, 제2공정의 제품을 압출하여 광촉매칩으로 제조하는 제3공정, 제3공정의 광촉매칩을 바깥쪽부분에 광촉매칩 제조시 사용된 동종의 합성수지 또는 이종의 합성수지를 안쪽부분으로 해서 복합방사는 것을 특징으로 하는 광촉매 원사A second step of kneading a synthetic resin and a photocatalyst, a step of extruding the product of the second step to produce a photocatalytic chip, a third step of producing a photocatalytic chip, Wherein the photocatalyst yarn is a composite yarn of the same type of synthetic resin used in the manufacture of the photocatalytic chip or a different kind of synthetic resin as the inner part, 광촉매제로는 TiO2를 사용하여 자외선, 가시광선이 조사되면 여기상태가 되어 강력한 산화력을 나타내는 것을 특징으로 하는 광촉매 원사.The photocatalyst yarn is characterized in that TiO 2 is used as the photocatalyst zero, and when the ultraviolet ray or visible ray is irradiated, the photocatalyst yarn is in an excited state and exhibits a strong oxidizing power. 청구항 제1항 제2항에서 광촉매는 빛이 조사되면 활성산소, OH라디칼 (radical)이 발생되어 강력한 산화환원 작용에 의해 악취물질 등을 분해 정화하는 것으로서 자외선 또는 가시광선이 조사되면 여기상태가 되어 강력한 산화력을 나타내는 광촉매제를 사용한 것을 특징으로 하는 광촉매원사.The photocatalyst according to claim 1 is characterized in that when irradiated with light, active oxygen and radicals (OH) are generated to decompose and purify odorous substances by a strong oxidizing and reducing action. When irradiated with ultraviolet light or visible light, A photocatalytic yarn characterized by using a photocatalyst exhibiting a strong oxidizing power. 화학섬유능력을 갖는 합성수지는 폴리에스텔이나 나일론 등과 같이 석유를 원료로 하여 화학적으로 합성시킨 물질에서 만들어진 합성섬유를 사용하는 것을 특징으로 하는 광촉매 원사A synthetic resin having a chemical fiber ability is a synthetic fiber made of a material chemically synthesized using petroleum as a raw material such as polyester or nylon, 복합방사로 제조된 광촉매원사가 광촉매제를 포함하는 부분과 그렇지 않은 부분의 용적비가 1/1 ~1/4 인 것을 특징으로 하는 광촉매 원사.Wherein the volume ratio of the portion of the photocatalyst yarn manufactured by the composite spinning to the portion containing the photocatalyst and the portion not containing the photocatalyst is 1/1 to 1/4. 광촉매원사에 기능성을 부가시키기 위하여 원적외선및 항균기능등의 기능을 부가시키기 위한 기능성 물질을 첨가한 것을 특징으로 하는 광촉매 원사.A photocatalyst yarn characterized in that a functional material for adding functions such as far-infrared rays and an antibacterial function is added in order to add functionality to the photocatalyst yarn.
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