KR20170095664A - composite nonwoven manufacturing equipment, and method for manufacturing composite nonwoven - Google Patents
composite nonwoven manufacturing equipment, and method for manufacturing composite nonwoven Download PDFInfo
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- KR20170095664A KR20170095664A KR1020160017413A KR20160017413A KR20170095664A KR 20170095664 A KR20170095664 A KR 20170095664A KR 1020160017413 A KR1020160017413 A KR 1020160017413A KR 20160017413 A KR20160017413 A KR 20160017413A KR 20170095664 A KR20170095664 A KR 20170095664A
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- South Korea
- Prior art keywords
- nonwoven fabric
- fabric
- supplying
- binding
- bonded
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H17/00—Felting apparatus
- D04H17/10—Felting apparatus for felting between rollers, e.g. heated rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/20—Industrial for civil engineering, e.g. geotextiles
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/20—Industrial for civil engineering, e.g. geotextiles
- D10B2505/204—Geotextiles
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The present invention relates to a composite nonwoven fabric, and more particularly, to a composite nonwoven fabric manufacturing apparatus and a manufacturing method thereof for producing a composite nonwoven fabric in which a nonwoven fabric and a fabric are integrated.
The present invention provides a nonwoven fabric comprising: a first nonwoven fabric supply section for supplying a first nonwoven fabric; A fabric supply unit for supplying a binding fabric which is in close contact with an upper surface or a lower surface of the first nonwoven fabric; And a needle punching unit for integrating the first nonwoven fabric and the binding fabric by needle punching to form a composite nonwoven fabric.
Description
The present invention relates to a composite nonwoven fabric, and more particularly, to a composite nonwoven fabric manufacturing apparatus and a manufacturing method thereof for producing a composite nonwoven fabric in which a nonwoven fabric and a fabric are integrated.
The nonwoven fabric is a cloth made by arranging the fibers in parallel without squeezing the fibers or arranging them in a certain direction. The nonwoven fabric is used for various applications such as clothes because there is no directionality of the width or length and the edges are not loosened. Recently, It is also widely used.
Specifically, the nonwoven fabric exhibits various appearance and can be produced in the form of paper or felt, can be freely changed in thickness, has no wrinkles, and has a high degree of synthetic polymers, such as used fibers and adhesives, It is large, it does not untie the end like the fabric, it can freely open in any direction, it has wide range of strength, it has good bulkiness (bulky characteristics), it has warmth, , Insulation, conductivity, and the like.
On the other hand, nonwoven fabrics are used in various fields due to the above advantages, and they are also used as civil engineering materials such as cutting pavement, vegetable pile to be reinforced on inclines during embankment construction, and the like.
However, there is a disadvantage in that when the civil engineering work is used, there is no elasticity, stiffness, weak strength, and lack of durability.
Korean Patent Laid-Open No. 10-2012-0040904 discloses a composite nonwoven fabric in which a warp woven fabric and a woven fabric are integrated with a nonwoven fabric.
However, the apparatus for manufacturing a composite nonwoven fabric disclosed in Korean Patent Laid-Open No. 10-2012-0040904 has a problem in that it is difficult to manufacture and maintain the composite nonwoven fabric because of the complicated structure for supplying weft yarns and warp yarns.
In particular, in the apparatus for manufacturing a composite nonwoven fabric disclosed in Korean Patent Laid-Open Publication No. 10-2012-0040904, since a weft and a warp for a fabric structure are respectively supplied, a configuration for supplying each fiber of weft and warp is added, And the area for installation of the apparatus is increased.
It is an object of the present invention to provide a composite nonwoven fabric manufacturing apparatus which has a simple structure and is easy to manufacture a composite nonwoven fabric by forming a composite nonwoven fabric by integrating a binding fabric woven with weft and warp into a nonwoven fabric to solve the above- And a manufacturing method thereof.
SUMMARY OF THE INVENTION The present invention has been made in order to accomplish the above-mentioned object of the present invention, and it is an object of the present invention to provide a nonwoven fabric supply apparatus comprising: a first nonwoven fabric supply unit for supplying a first nonwoven fabric; A fabric supply unit for supplying a binding fabric which is in close contact with an upper surface or a lower surface of the first nonwoven fabric; And a needle punching unit for integrating the first nonwoven fabric and the binding fabric by needle punching to form a composite nonwoven fabric.
The fabric supply unit may sequentially supply a plurality of rectangularly bonded fabrics having a size corresponding to the width of the first nonwoven fabric along the conveying direction of the first nonwoven fabric.
The fabric supply portion includes: a binding fabric supply roll for winding the binding fabric and feeding the binding fabric by rotation; And a fabric cutting unit that positions the second nonwoven fabric on the first nonwoven fabric in a size corresponding to the width of the first nonwoven fabric in a direction perpendicular to the conveying direction of the first nonwoven fabric, and then cuts the binding fabric.
The bonded fabrics may be partially overlapped with a subsequent bonded fabric with respect to the transport direction of the first nonwoven fabric.
And a second nonwoven fabric supply unit for supplying the second nonwoven fabric to the second nonwoven fabric so that the second nonwoven fabric closely contacts the opposite surface of the first nonwoven fabric with which the first nonwoven fabric is adhered before introduction of the needle punching unit.
The fabric supplying unit may supply a bonded fabric having a second nonwoven fabric closely adhered to a surface opposite to a surface of the fabric supplying unit which is in close contact with the first nonwoven fabric.
The binding fabric and the second nonwoven fabric may be integrated by needle punching.
The apparatus for fabricating a composite nonwoven fabric according to the present invention may further include a protective material jetting unit for jetting an ultraviolet ray shielding material onto the composite nonwoven fabric formed by the needle punching unit.
Further, the present invention provides a method of manufacturing a nonwoven fabric, comprising: a first adhesion step of bringing a bonding fabric into close contact with an upper surface or a lower surface of a first nonwoven fabric; And integrating the first nonwoven fabric and the bonded fabric which are brought into close contact in the first adhesion step by needle punching.
The first adhesion step may include: a first nonwoven fabric supplying step of supplying and transporting the first nonwoven fabric;
And supplying a plurality of rectangularly bonded fabrics having a size corresponding to the width of the first nonwoven fabric on the conveying path of the first nonwoven fabric sequentially along the conveying direction of the first nonwoven fabric.
Wherein the first contact step sequentially supplies a plurality of rectangularly bonded fabrics having a size corresponding to the width of the first nonwoven fabric along the feeding direction thereof; And a first nonwoven fabric supplying step of supplying the first nonwoven fabric on the conveying path of the bonded fabric.
The bonded fabrics may be partially overlapped with a subsequent bonded fabric with respect to the transport direction of the first nonwoven fabric.
The first contacting step comprising: a binding fabric supplying step of supplying a binding fabric; And a first nonwoven fabric supplying step of supplying the first nonwoven fabric on the conveying path of the bonded fabric.
The second nonwoven fabric may be adhered to the opposite surface of the bonded fabric that is in contact with the first nonwoven fabric.
The method of producing a composite nonwoven fabric according to the present invention may include a second adhesion step in which the second nonwoven fabric is adhered to the opposite surface of the bonded fabric in which the first nonwoven fabric is closely contacted after the first adhesion step and before the integration step have.
The composite nonwoven fabric manufacturing method according to the present invention may further include a step of injecting an ultraviolet ray shielding material for spraying an ultraviolet ray shielding material onto the composite nonwoven fabric formed by needle punching after the integrating step.
The composite nonwoven fabric manufacturing apparatus and the manufacturing method thereof according to the present invention are advantageous in that the advantages of the nonwoven fabric and the fabric can be maximized by diversifying the use of the fabric by integrating the fabrics woven into the nonwoven fabric.
In particular, the nonwoven fabric has an advantage that it can be used for applications requiring tearing or tensile force by integrating a fabric resistant to tearing and tensile force, but also resistant to tearing and tensile force.
The present invention also provides an apparatus for producing a composite nonwoven fabric and a method for producing the same, which can mass produce the composite nonwoven fabric in which the fabric and the nonwoven fabric are integrated, thereby improving the tear strength by the fabric structure and improving the tensile force or stretching force in the longitudinal and transverse directions, There is an advantage that the water permeability and the breathability can be improved by making nonwoven fabric of fibers having a structure that is impossible to structure.
In addition, the apparatus and method for manufacturing a composite nonwoven fabric according to the present invention are advantageous in that mass production and manufacturing costs can be remarkably reduced by simplifying the apparatus and process for manufacturing a composite nonwoven fabric in which a fabric and a nonwoven fabric are integrated.
1 is a perspective view showing an example of a composite nonwoven fabric.
Fig. 2 is a cross-sectional view of the composite nonwoven fabric of Fig. 1; Fig.
Fig. 3 is a partial perspective view showing the configuration of the composite nonwoven fabric of Fig. 1 before adherence. Fig.
4 is a configuration diagram showing a configuration of a composite nonwoven fabric manufacturing apparatus according to a first embodiment of the present invention.
5 is a configuration diagram showing a configuration of a composite nonwoven fabric manufacturing apparatus according to a second embodiment of the present invention.
6 is a configuration diagram showing a configuration of a composite nonwoven fabric manufacturing apparatus according to a third embodiment of the present invention.
7 is a configuration diagram showing a configuration of a composite nonwoven fabric manufacturing apparatus according to a fourth embodiment of the present invention.
Hereinafter, an apparatus for manufacturing a composite nonwoven fabric and a method of manufacturing the same according to the present invention will be described with reference to the accompanying drawings.
As shown in FIGS. 4 to 7, the composite nonwoven fabric manufacturing apparatus according to the present invention comprises: a first nonwoven
1 to 3, the composite
1 to 3, the composite
In the description of the present invention, the first
The first
The first nonwoven
For example, the first nonwoven
Here, as an example of the fiber supply unit, the apparatus may be configured to be the same or similar to that of the apparatus for coating a face of Korean Patent Laid-Open No. 10-2012-0040904.
The
As an example, the
The
The fabric cutting unit may have various configurations such as a cutter or the like configured to cut the joining
As described above, after the
As described above, after the
Meanwhile, the
As shown in FIGS. 2 and 3, the
In particular, the material of the
Meanwhile, the
6 and 7, when the joining
Here, the
The
For example, the
Meanwhile, the composite
The sprinkling
4 and 5, the apparatus for fabricating a composite nonwoven fabric according to the present invention is characterized in that the nonwoven fabric is provided on both sides of the fabric in such a manner that the introduction of the
The configuration of the second nonwoven
It is needless to say that the second nonwoven
It is needless to say that the second nonwoven
The
Here, the first nonwoven
In the composite nonwoven fabric manufacturing apparatus according to the present invention, the first nonwoven
4 and 5, the plurality of rectangularly bonded
4 and 5, the first nonwoven
6 and 7, the first nonwoven
4 and 5, the plurality of rectangularly bonded
4 and 5, it is preferable that the binding
When the bonded
4 and 5, the
The bonding
The
The apparatus for producing a composite nonwoven fabric having the above-described structure may be configured so as to impart various physical properties to the composite
As an example, the composite nonwoven fabric manufacturing apparatus according to the present invention may further include a protective material dispenser (not shown) that emits ultraviolet protection material to impart functionality to the composite
The protective material jetting unit may have a variety of configurations such as spraying a configuration for jetting an ultraviolet ray shielding material onto the composite
The ultraviolet ray shielding material may be an ultraviolet ray blocking material used as a material for blocking ultraviolet rays to prevent changes in physical properties of the fibers due to ultraviolet rays.
In connection with the ultraviolet ray protection, it is of course possible to coat the ultraviolet ray protective material or perform ultraviolet ray protection treatment in the fiber forming step before the formation of the nonwoven fabric.
(Not shown) is sprayed onto the composite
On the other hand, the first
In particular, the first
The composite nonwoven fabric manufacturing apparatus according to the present invention having the above-described structure can be embodied as a method of manufacturing the composite nonwoven fabric according to the present invention, and various configurations are possible according to the embodiments.
Hereinafter, a method for manufacturing a composite nonwoven fabric according to the present invention will be described.
A method for manufacturing a composite nonwoven fabric according to the present invention includes a first adhesion step (S10) of bringing a bonding fabric (20) into close contact with an upper surface or a lower surface of a first nonwoven fabric (10); And an unifying step S40 of integrating the first
The first adhesion step S10 is a step of bringing the
First, the first adhesion step S10 includes a first nonwoven fabric supplying step of feeding and transporting the first
That is, while transferring the first
Second, the first adhesion step S10 is a modification of the embodiment shown in Figs. 4 and 5, in which a plurality of rectangularly bonded
That is, the first
It is preferable that the binding
When the bonded
Third, the first adhesion step S10 includes a bonding fabric supplying step of supplying the
Here, the
The bonding
The
In the first adhesion step (S10), when a structure in which the nonwoven fabric is closely adhered to the upper and lower surfaces is desired, the bonding nonwoven fabric (20) is bonded to the second nonwoven fabric (30) May be in an integrated state.
The second
The method for manufacturing a composite nonwoven fabric according to the present invention is characterized in that after the first adhesion step (S10) and before the integration step (S40), the second nonwoven fabric (10) is bonded to the opposite surface of the bonded fabric (20) 30) in the first contact step.
The second adhering step may be performed such that the second
On the other hand, the composite nonwoven fabric manufactured by the above steps needs to be imparted with functionality depending on the intended use.
For example, in the method for producing a composite nonwoven fabric according to the present invention, as an example of a functional imparting step, after the step of integrating (S40), an ultraviolet ray shielding material spraying step for spraying an ultraviolet ray protecting material onto the composite
The step of spraying ultraviolet ray protective material may be performed by various methods as a step of spraying ultraviolet ray protective material onto composite
The ultraviolet ray shielding material spraying step is sprayed onto the composite
INDUSTRIAL APPLICABILITY As described above, the composite nonwoven fabric manufacturing apparatus and the composite nonwoven fabric manufactured by the manufacturing method according to the present invention can be used for various purposes in combination with the advantages of the nonwoven fabric, combined with the advantages of the woven fabric.
Particularly, the composite nonwoven fabric manufacturing apparatus according to the present invention and the composite nonwoven fabric manufactured by the manufacturing method can be used for a bag, a vegetative pouch, and the like for reinforcing slopes formed by cuttings, retaining walls, etc. through cutting, · It can be used in various fields such as being used as a filtering member for removing red tide.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
1: composite nonwoven fabric
10, 30: Nonwoven fabric (first nonwoven fabric, second nonwoven fabric)
20: bonded fabric
100: First nonwoven fabric supplying part 200: Fabric supplying part
300: Needle punching part 400: Second nonwoven fabric supplying part
Claims (16)
A fabric supply unit for supplying a binding fabric which is in close contact with an upper surface or a lower surface of the first nonwoven fabric;
And a needle punching unit for forming a composite nonwoven fabric by integrating the first nonwoven fabric and the binding fabric by needle punching.
The fabric supply unit includes:
Wherein the plurality of rectangularly bonded fabrics having a size corresponding to the width of the first nonwoven fabric are sequentially supplied along the conveying direction of the first nonwoven fabric.
The fabric supply unit includes:
A joining fabric supply roll to which the joining fabric is wound and which supplies the joining fabric by rotation;
And a fabric cutting unit that positions the second nonwoven fabric on the first nonwoven fabric in a size corresponding to the width of the first nonwoven fabric and then cuts the bonded fabric in a direction perpendicular to the conveying direction of the first nonwoven fabric Composite nonwoven fabric manufacturing apparatus.
Wherein the bonded fabrics are partially overlapped with a subsequent bonded fabric with reference to a conveying direction of the first non-woven fabric.
And a second nonwoven fabric supplying unit for supplying the second nonwoven fabric to the second nonwoven fabric so that the second nonwoven fabric is closely contacted to the opposite surface of the first nonwoven fabric to which the first nonwoven fabric is adhered before introduction of the needle punching unit.
Wherein the fabric supplying unit supplies a bonded fabric having an integrated second nonwoven fabric to a surface opposite to a surface of the fabric supplying unit that is in close contact with the first nonwoven fabric.
Wherein the binding fabric and the second nonwoven fabric are integrated by needle punching.
Further comprising a protective material spraying unit spraying an ultraviolet ray shielding material onto the composite nonwoven fabric formed by the needle punching unit.
And integrating the first nonwoven fabric and the bonded fabric adhered in the first adhesion step by needle punching.
Wherein the first adhesion step comprises:
A first nonwoven fabric supplying step of supplying and transporting the first nonwoven fabric;
And sequentially supplying a plurality of rectangularly bonded fabrics having a size corresponding to the width of the first nonwoven fabric on the conveyance path of the first nonwoven fabric along the conveying direction of the first nonwoven fabric, By weight.
Wherein the first adhesion step comprises:
A plurality of rectangular binding fabrics having a size corresponding to the width of the first nonwoven fabric are sequentially fed along the feeding direction;
And a first nonwoven fabric supplying step of supplying a first nonwoven fabric on a conveying path of the binding fabric.
Wherein the bonded fabrics are partially overlapped with a subsequent bonded fabric with respect to a conveying direction of the first non-woven fabric.
Wherein the first adhesion step comprises:
A binding fabric supplying step of supplying a binding fabric;
And a first nonwoven fabric supplying step of supplying a first nonwoven fabric on a conveying path of the binding fabric.
After the first adhesion step and before the integration step,
And a second adhesion step of bringing the second nonwoven fabric into close contact with the opposite surface of the bonded fabric in which the first nonwoven fabric is in close contact with the second nonwoven fabric.
Wherein the bonding fabric is formed by integrating a second nonwoven fabric on an opposite surface of the first nonwoven fabric which is in close contact with the first nonwoven fabric.
After the integrating step,
Further comprising a step of spraying an ultraviolet protective material onto the composite nonwoven fabric formed by needle punching.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160017413A KR20170095664A (en) | 2016-02-15 | 2016-02-15 | composite nonwoven manufacturing equipment, and method for manufacturing composite nonwoven |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160017413A KR20170095664A (en) | 2016-02-15 | 2016-02-15 | composite nonwoven manufacturing equipment, and method for manufacturing composite nonwoven |
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Publication Number | Publication Date |
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KR20170095664A true KR20170095664A (en) | 2017-08-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020160017413A KR20170095664A (en) | 2016-02-15 | 2016-02-15 | composite nonwoven manufacturing equipment, and method for manufacturing composite nonwoven |
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2016
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