KR20170091445A - System for the pipe interference checking and installation sequence identifying of the offshore plant and method of the pipe interference checking and installation sequence identifying using of the same - Google Patents
System for the pipe interference checking and installation sequence identifying of the offshore plant and method of the pipe interference checking and installation sequence identifying using of the same Download PDFInfo
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- KR20170091445A KR20170091445A KR1020160012472A KR20160012472A KR20170091445A KR 20170091445 A KR20170091445 A KR 20170091445A KR 1020160012472 A KR1020160012472 A KR 1020160012472A KR 20160012472 A KR20160012472 A KR 20160012472A KR 20170091445 A KR20170091445 A KR 20170091445A
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- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
Description
The present invention relates to a marine plant piping material interference check and installation order confirmation system capable of determining an optimized installation order by synthesizing physical and locational components of piping materials, and a piping material interference check and a confirmation method of installation order using the same.
In general, offshore plant structures are divided into the structural, piping, and overall machinery divisions. Each division is made up of individual unit processes.
For example, in the case of the piping sector, 3D modeling, production drawing production, design work order, production work order, manufacturing process, and installation process are performed in this order, and the fabrication process and the installation process are further subdivided into unit processes .
On the other hand, in carrying out the process of the piping sector, it is preferable that the related production drawings (SPOOL) of the installation units are ordered at the same time and the piping is produced based on the design work and the piping is finally transferred to the installation department. However, Or a problem in the design and production site, the process can not proceed in sequence.
Therefore, in the latter part of the construction where the installation process is performed, the installation is proceeding in an arbitrary order based on the experience gained in the field. Thus, the process of disassembling and reinstalling the piping material installed in the piping installation process has been repeated.
However, even in such a situation, the prior art does not record and manage information on the occurrence of rework and additional work time due to the absence of a system for managing the same, and accordingly, the delay of the installation process, There is a problem that it is not easy to confirm.
In addition, due to such a problem, when the piping material installation lead time is increased and the delivery time can not be maintained, a situation where a penalty is required to be paid is frequently encountered.
Korean Patent Laid-Open No. 10-2010-0052191 discloses a visual piping process management system that allows a piping process to be recognized visually and accurately and quickly so that an offshore plant construction can be efficiently performed.
In detail, in the preceding literature, details of the process delay analysis by each construction, block, process, and piping plan, detailed information such as BOM information, work order information, So that real objects can be searched and displayed on the model data so that they can be visually recognized.
However, in the above conventional art, the installation drawing (ISO) or the production drawing (SPOOL) is provided in the piping installation process and the 3D modeling information is provided, and the visual piping process management module, the design work order delay analysis module, BOM information, work order information, process progress information by drawings, and 3D CAD model item key matching information are managed through the work order delay analysis module, the production handover delay analysis module, and the installation welding delay analysis module, , There is a problem that it is not possible to provide interference or optimum installation order when installing the actual piping material.
SUMMARY OF THE INVENTION An object of the present invention is to provide a marine plant piping material interference check and installation order confirmation system for checking interference before installation of an offshore plant piping material, determining the installation order based on the interference, and generating an optimal installation process.
It is another object of the present invention to provide a method for checking the interference of piping material of a marine plant using the above-mentioned system and confirming the installation sequence.
The present invention relates to a piping material coordinate information interlocking module for loading coordinate information in accordance with a piping material installation position and a work unit, and a controller for determining whether interference occurs in the piping material using the piping material coordinate information loaded in the piping material coordinate information interlocking module, A straight line distance from the contact point of the piping material to the plane having the installation direction as a normal vector is calculated through the piping material interference check check module and the piping material interference check check module, The upper and lower relationship analysis module for determining the piping material to be installed and generating the interference matrix, and the piping materials are grouped according to the upper and lower relation installation areas of the piping material analyzed in the piping material upper and lower relationship analysis module, and the piping material interference check check module, Interference generated through relationship analysis module The piping material installation order determination module determines the disassembly priority order according to the interference matrix and determines the installation priority in a reverse order to the piping material installation order determination module, And the order is determined.
The piping material interference check check module includes a plane generator for generating a virtual XY plane having a normal vector as the installation direction of the piping material, a coordinate orthogonal projection unit for orthogonally projecting piping material coordinates on the XY plane generated by the plane generator, An intersection check unit for confirming whether the piping material orthogonally scanned by the intersection intersects in the XY plane, and an output unit for outputting the interference generation piping material identified by the intersection point confirmation unit.
In the piping material installation order determination module, an Analytical Hierarchy Process (AHP) is performed through a pairwise comparison of the position, weight, position and size, weight and size of the piping material in determining the installation priority, .
The weights are given in the order of the position of the piping material, the weight of the piping material, and the size of the piping material.
In another aspect of the present invention, there is provided a method for checking interference and checking installation order of an offshore plant piping material according to the present invention, comprising the steps of: (S100) connecting coordinates information of piping material by loading coordinate information according to installation location and operation unit of piping material; (S300) of determining whether orthogonal piping material coordinates intersect with each other in the XY plane by the step (S200); and a step (S300) of determining whether orthogonal piping material coordinates intersect in the XY plane by the step (S200) (S400) of analyzing a vertical distance to a plane having an installation direction as a normal vector in the contact coordinates of the piping material in which the occurrence of interference has been confirmed in step S300, and a step (S400) (S500) of determining the piping material to be installed ahead of the piping materials in which the interference occurs using the interference matrix and generating the decomposition priority order through the interference matrix, It characterized in that it comprises a step (S600) of determining the installation sequence optimized by weighting the first decomposition generates a priority installed in reverse order of priority and generating installation according to the priority matrix.
In step S500, a step S510 of writing a matrix of '1' if interference occurs and a '0' symbol of interference does not occur in step S510, and a step S510 of creating a matrix (S520) of identifying an index whose row values are all " 0 "(S520); recording the parts identified in the step S520 and adding " 1 & (S540) of removing the part whose decomposition order is determined in step S530 on the matrix (S540), and reconstructing the matrix using the remaining parts after the step S540 (S550) And repeating the process from step S520 to step S550 in the reconstructed matrix.
In step S600, an Analytic Hierarchy Process (AHP) is performed through a pairwise comparison of the position, weight, position, size, weight, and size of the piping material in determining the installation priority, and a weight is assigned according to the relative importance .
The weight given in step S600 is given in the order of the position of the piping material, the weight of the piping material, and the size of the piping material.
According to the present invention, there is an advantage that it is possible to perform the installation process of the actual offshore plant piping material more deliberately by checking the interference before installing the piping material, confirming the priority of the installation based on the interference, and defining the optimal installation process .
Accordingly, it is possible to more efficiently respond to the production process of the offshore plant having high volatility and complexity, and thus it is possible to prevent the deadline due to the increase in the piping material installation lead time and the penalty caused thereby.
1 is a block diagram showing a schematic configuration of a marine plant piping material interference check and installation order confirmation system according to the present invention.
2 is a diagram for explaining a process of loading coordinate value data of a piping material by a piping material coordinate information linking module which is a main constituent of the present invention.
3 is a block diagram showing a main configuration of a piping material interference check check module which is a main constituent of the present invention.
4 is a view showing a piping material coordinate value being orthogonally projected on a plane by a piping material interference check check module constituting a main part of the present invention.
5 is a view showing a state where crossing is checked by a piping material interference check check module which is a main constituent of the present invention.
FIG. 6 is a flowchart illustrating a method of checking interference of a piping material of a marine plant according to an embodiment of the present invention and confirming the installation sequence. FIG.
FIGS. 7 to 10 are diagrams for explaining a process of determining a piping material installation sequence according to the present invention; FIG.
11 is a view showing an embodiment of a piping material installation virtual simulation using a sequence defined by a marine plant piping material interference check and installation order confirmation system according to the present invention.
Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. It is to be understood, however, that the spirit of the invention is not limited to the embodiments shown and that those skilled in the art, upon reading and understanding the spirit of the invention, may easily suggest other embodiments within the scope of the same concept.
FIG. 1 is a block diagram showing a schematic configuration of a system for checking pipeline interference and installation order according to the present invention. FIG. 2 is a block diagram of a piping material coordinate information interlocking module according to the present invention, A diagram for explaining the process of loading data is shown.
Referring to these drawings, the system for checking the interference of marine plant piping material and checking the installation order of the marine plant piping material according to the present invention checks the interference between parts based on the production drawings (SPOOL) of a large number of parts constituting the offshore plant piping, It provides an optimal installation process.
To this end, the present invention provides a piping material interference information check interlocking module (100) for loading piping material information, a piping material interference check check module (200) for checking interference between respective parts using the piping material information loaded and forming an interference matrix, A vertical
In detail, the piping material coordinate
The piping material interference
FIG. 3 is a block diagram showing a main configuration of a piping material interference check check module, which is a main constituent of the present invention. FIG. 4 is a block diagram of a piping material interference check check module according to the present invention. FIG. 5 is a view showing a state in which crossing is checked by a piping material interference check check module which is a main component of the present invention.
Referring to these drawings, the piping material interference
Referring to FIGS. 4 and 5, in the piping material interference
For this, the piping material interference
That is, the piping material interference
[Equation]
CCW (P3, P4, P2) <0 & CCW (P1, P2, P3)
That is, the
On the other hand, the piping material output as described above is checked for interference in the three-dimensional space by the piping material top-bottom
In detail, the piping material top-bottom
4 and 5, the piping material top-bottom
In this case, if the z-axis coordinate value of the straight line of P1 and P2 is z1 and the z-axis coordinate value of the straight line of P3 and P4 is z2, then "1" if the value of z1 is larger than the value of z2, "0" . The above-mentioned substitution is performed in order to realize disassembly from a small-sized piping material because interference due to a piping material having a large z-axis coordinate value occurs when the interference matrix is implemented based on disassembly order.
Meanwhile, if the intersection between the parts or piping materials is confirmed by the piping material interference
In this case, the generated interference matrix is represented only by "0" and "1" indicating interference, and the direction of orthogonal projection is the -z axis direction. However, since the actual installation direction is mostly from the upper side to the lower side, the matrix is transposed to obtain the matrix in the + z-axis direction.
When the interference matrix is generated as described above, the piping material installation
In detail, in order to prioritize the piping material installation order, the present invention determines the weight to be given by selecting a position, a weight, and a size as elements of the analytical layering process.
To this end, the present invention is applied to a large number of practitioners, and an average of the scores of the two comparisons is obtained. The obtained averages are used as upper triangular matrices of the square matrices, and eigenvectors of the matrices are obtained to determine weights.
In the embodiment of the present invention, it is confirmed that the weights are given in order of Posion, Weight, and Size by combining opinions of practitioners who install piping materials using Table 1 as below, Weights of 0.5, 0.3 and 0.2 were derived, respectively.
In addition, ranking is given to each element in the installation priority, and each element is as follows.
First of all, in the case of position, it is the first thing to be considered at the time of installation, and the piping material at the time of design is classified according to the type and position of the structure.
That is, due to the nature of the topside structure of the offshore plant, the bottom part is positioned facing upward, and the piping material is installed first. Then, the turnover method is used to install the above part. In this invention, the position of the piping material is above And Below, so that the ranking of the bottom part is set low so that it can be installed first.
On the other hand, in the case of the weight, since the heavy parts have a limitation on the operation on the deck, the heavy equipment is set to be lower in the initial loading so that it can be installed first.
In the case of a size, the larger the piping material, the wider the range of installation space is occupied, so that the ranking of the large piping material is set to be low so that it can be installed first.
The order of installation of the final piping material is determined by multiplying the ranking by the physical quantity of each piping material, that is, the position (Posion), the weight and the size (Size) to obtain a total score, The installation priority is determined in that order.
Hereinafter, a method of checking the interference of the offshore plant piping material and confirming the installation order will be described using the above-described configuration of the offshore plant piping interference check and installation order confirmation system.
FIG. 6 is a flow chart showing a method of checking the interference of the offshore plant piping material and confirming the installation order according to the present invention, and FIGS. 7 to 10 are views showing a process of determining a piping material installation sequence according to the present invention .
Referring to these figures, in the present invention, step (S100) of loading coordinate information according to installation position and work unit of piping material and linking piping material coordinate information is performed.
The step S100 includes loading the information of the production drawing (SPOOL) using the piping material coordinate
When the step S100 is completed, a step S200 of performing orthogonal projection of the coordinates of the piping material loaded in the virtual XY plane having the installation direction of the piping material as a normal vector is performed.
In step S200, the coordinates of the piping material can be displayed on a two-dimensional plane using the
When orthogonal projection is completed through step S200, a step S300 of determining whether orthogonal piping material coordinates intersect the XY plane is performed.
If interference is confirmed in step S300, a straight line distance from the contact point of the piping material to the plane having the installation direction as a normal vector is calculated to analyze the vertical relationship (S400).
That is, the intersecting piping material through the step S300 is additionally checked for interference in the space through the step S400.
Then, in step S300 and step 4300, a piping material to be installed ahead of the piping materials where interference occurs is determined and a decomposition priority order through the interference matrix is generated in step S500.
More specifically, in step S500, a process of marking a '1' when interference is generated through the steps S300 and S400 and a matrix of '0' when interference does not occur S510) is performed.
In step S520, an index having all row values of '0' in the matrix generated in step S510 is performed. In step S520, the part identified in step S520 is recorded, and ' 1 " is added to determine the decomposition order (S530).
If the decomposition order is determined as described above, a process of removing the ordered components on the matrix (S540) is performed, and a process of reconstructing the matrix using the remaining components after the process S540 (S550) The generation of the interference matrix is completed by repeating the process from step S520 to step S550 in the matrix reconstructed by the step S560.
That is, in the generated matrix, as shown in FIG. 8, the
Then, after confirming the first and fourth rows in which the values of all the rows are all "0", add "1" to each row, and then remove the row. The above process is repeated to remove all 8, The determination of ranking is completed.
In step S600, an installation priority is generated in a reverse order of the decomposition priority according to the interference matrix, and a weight is assigned to the generated installation priority to determine an optimized installation order.
That is, in step S600, as the reverse order of decomposition is the same as the installation order, the installation priority is determined in the reverse order of the decomposition priority according to the result of the step S500, and the determined installation priority is weighted Check the installation sequence.
The weight is derived by performing an Analytic Hierarchy Process (AHP) using a pairwise comparison using Position, Weight, and Size as described above. Then, the derived weight is multiplied by the physical ranking of each part to check the total score, and the optimized installation order is confirmed based on the confirmed total score.
11 is a view showing an embodiment of a piping material installation virtual simulation using a sequence defined by a marine plant piping material interference check and installation order confirmation system according to the present invention.
Referring to the drawings, in the present invention, the weights are given in the order of the position of the piping material, the weight of the piping material, and the size of the piping material, as described above, and the installation priority is determined in descending order of the total score obtained by multiplying the physical ranking by the weight Therefore, it was confirmed that installation priority is higher than that of relatively large and heavy parts.
According to the present invention, since the optimized installation priority is provided considering the physical quantity of the components and the interference between the components as described above, it is possible to provide a more efficient installation when the installation process is performed according to the installation priority determined at the actual installation of the piping material An operation can be performed.
100 ........ Piping material coordinate information interlocking module
200 ........ Piping interference check check module
220 ......... plane generating section
240 ........ coordinate orthogonal division
260 ........ Intersection check section
280 ........ Output section
300 ........ Piping material vertical relation analysis module
400 ........ Piping material installation order judgment module
Claims (8)
A piping material interference check check module 200 for determining whether interference occurs in the piping material using the piping material coordinate information loaded from the piping material coordinate information interlocking module 100 and generating an interference matrix;
A straight line distance from the contact point of the piping material having the interference occurrence confirmation to the plane having the installation direction as a normal vector is calculated through the piping material interference check check module 200 and the piping material which is to be installed ahead of the piping material A piping material vertical relation analysis module 300 for determining an interference matrix and determining an interference matrix,
The piping materials are grouped according to the upper and lower relation installation areas of the piping material analyzed by the piping material top-bottom relationship analysis module 300 and the interference matrices generated through the piping material interference check checking module 200 and the piping material top- And a piping material installation order determination module (400) for determining an optimized installation sequence,
The piping material installation order determination module 400 determines the disassembly priority order according to the interference matrix and determines an installation order by determining an installation priority order in the reverse order of the interference matrix. system.
A plane generating unit 220 for generating a virtual XY plane having a normal vector in which the piping material is installed,
A coordinate orthogonal projection unit 240 for orthogonally projecting piping material coordinates on the XY plane generated by the plane generation unit 220,
An intersection check unit 260 for confirming whether or not pipelines orthogonally projected by the coordinate orthorhose division unit 240 intersect in the XY plane,
And an output unit (280) for outputting the interference generation piping material identified by the intersection verification unit (260).
The Analytical Hierarchy Process (AHP) is performed by comparing the position, weight, location, size, weight and size of piping materials in order to prioritize the piping materials considering the location, size and weight of the piping materials. And a weight is assigned to the piping system.
The piping material, the piping material weight, and the size of the piping material in that order.
(S200) orthogonal projection of the coordinates of the piping material loaded in the virtual XY plane having the installation direction of the piping material as a normal vector;
Determining whether orthogonal piping material coordinates intersect the XY plane by the step S200 (S300);
A step (S400) of calculating a straight line distance from the contact point of the piping material to the plane having the normal direction as a normal vector in the step S300;
(S500) of determining a piping material to be installed ahead of piping materials where interference occurs using the steps (S300) and (S400), and generating decomposition priority orders through an interference matrix (S500);
(S600) of generating an installation priority in a reverse order of the decomposition priority order according to the interference matrix and assigning a weight to the generated installation priority to determine an optimized installation order (S600) How to check and verify installation order.
(S510) in which " 1 " is indicated when interference occurs and a " 0 "
(S520) of identifying an Index having a row value of " 0 " in the matrix generated by the process (S510)
(S530) of recording the identified part in the process (S520) and adding "1" to the decomposition order to determine the decomposition order,
In operation S530, the component having the determined decomposition order is removed on the matrix in operation S540.
A process of reconstructing the matrix using the remaining parts after the step S540 (S550)
And repeating the process from step S520 to step S550 in the reconfigured matrix by the process of step S550.
(AHP: Analytic Hierarchy Process) is performed by comparing the position, weight, position and size, weight and size of the piping material in determining the installation priority, and weight is assigned according to the relative importance. Check piping material interference and check installation procedure.
Wherein the weights given in step S600 are given in the order of the position of the piping material, the weight of the piping material, and the size of the piping material.
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