KR20170083932A

KR20170083932A - Device and method for forming portion control cuts using forming frame

Info

Publication number: KR20170083932A
Application number: KR1020160003446A
Authority: KR
Inventors: 김은광
Original assignee: 주식회사 얌샘
Priority date: 2016-01-11
Filing date: 2016-01-11
Publication date: 2017-07-19

Abstract

Disclosed is an apparatus and a method for forming a potion using a mold. A potion meat molding apparatus using a forming mold is a potion meat forming apparatus comprising a circular rotating plate having a hole at the center thereof and a plurality of grooves which are fastened to the upper portion of the rotating plate and are radial symmetry, A turning motor for generating a torque so as to be able to rotate the rotary plate and the molding die at the center of the rotary plate, And a pressing plate for pressing a predetermined amount of potato meat in one or more grooves of the plurality of grooves when rotating to the predetermined position.

Description

TECHNICAL FIELD [0001] The present invention relates to a device and a method for forming a potion meat using a mold,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique of forming a Portion Control Cuts, and more particularly, to a forming frame for holding a potion meat uniformly when pressed.

A typical example of potato meat is Deep-Fried Pork Cutlet, which is used to improve the freshness, nutrition, texture, and the molding technique when using frozen meat rather than frozen meat. In addition, the present invention relates to a technique for automating such a process to improve stable and efficient forming of potion meat.

In general, the process of processing into potato meat begins by gently grinding the section cut into a predetermined size of the meat portion. Especially, the most common local pork cutlet ingredients are widely spread, and they are subjected to a process of applying dough, bread crumbs and seasonings.

The prepared pork cutlet ingredients are eventually fried in oil by the chef's hand and can be eaten with various sauces. This kind of fried pork cutlet is one of food that many people like from children to adults, and pork cutlet specialty stores are rapidly increasing. Accordingly, automation equipment is increasingly used to quickly mold pork cutlet ingredients.

The automation equipment requires a large area and various related facilities must be linked. Therefore, the initial investment cost is high and sufficient space is required. Therefore, it is suitable for factories that can be made into industrial products. I'm making pork cutlet.

When molding a pork cutlet by hand, since the pork cuts are kneaded using a hammer to process soft meat while spreading the pork slice widely, the workability and productivity are lowered, and it is difficult to process the pork slice constantly . In addition, it was difficult to form the slices of pork thinly and evenly, and when they were buried with bread crumbs, they had poor adhesion to the pork slices, resulting in a lot of crumbs and poor quality.

In order to overcome these disadvantages, attempts have been made to automate, or semi-automate, some of the processes required to mold the pork cutlet to enhance workability and ease the processing of the meat. However, when cold meat is used to form potato meat in an even shape and volume, there is a disadvantage in that accurate weighing is difficult due to the characteristics of cold meat. In order to overcome this disadvantage, it is difficult to overcome the drawbacks of poor quality of freshness, nutrition, and texture when using frozen dough.

Cold meat refers to meat kept and distributed at temperatures as low as 0 ~ 4 ℃. Frozen meat means frozen meat below 0 ℃. Frozen should be the best preservation method of meat quality, but it is inevitable that meat quality is somewhat lower than that of cold meat.

As the price difference between cold meat and frozen meat tells, cold meat does not make a big change in meat quality as fresh meat compared to frozen meat, so product value is high, taste is good, and storage period is short. Therefore, to maintain the quality of cold meat, Is necessary. Muscle tissue moisture begins to freeze at -1 ° C and then freezes at 80% of the freezing temperature at -5 ° C and 90% at -30 ° C, resulting in protein denaturation and cellular damage during freezing, The liquid is separated from the muscle tissue, which is called the Drip.

The occurrence of such juice not only leads to a reduction in weight, but also has a great nutritional loss because it contains proteins, vitamins and minerals. When muscle tissue is frozen, ice crystals form between the cells and cells. The longer the time from -1 to -7 ℃ passes, the larger the size of the freezing crystal. The larger the freezing crystal, the greater the amount of juice that occurs during thawing.

When you chew meat, the moisture that comes out of it properly stimulates the taste, and it plays the role of giving the appetite. Frozen meat is dissolved in the juice, and the moisture is reduced, and it gives a feeling of being full when chewing. Also, when the meat is frozen, the fermentation does not proceed from that moment. In order to extend the shelf life of the meat, it is frozen. Therefore, in the case of beef with a long time from post-injury to freezing, when frozen when the stiffness is in progress, it is highly likely that the meat will be tired when it is cooked and eaten. In addition, the oxidation, drying, freezing, and discoloration of the fat may occur as the freezing period elapses. For this reason, the frozen meat becomes less flavorful.

However, when cold meat is used instead of frozen meat, accurate weighing is difficult. In addition, there is a disadvantage in that a lot of food materials are lost in the process of shaping a certain shape and volume.

SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-described problems and to provide a method for improving the inconvenience and loss of food materials in the prior art, In the case of this difficult cold meat, there is a main purpose of molding the potion meat of a certain shape without the loss of the food materials or the shape change.

Also, it is intended to provide a potion meat molding apparatus and method that can automate such processes to increase productivity and efficiency, and reduce manufacturing cost.

It is another object of the present invention to solve the above-mentioned problems. It is a further object of the present invention to precisely control the compression strength of the potato meat using a compression plate so as to have a desired thickness when the potato meat is widely spread, And to ensure high quality and performance.

According to one aspect of the present invention, there is provided a potion meat molding apparatus using a molding frame, the potion meat molding apparatus comprising: a circular rotating plate having a hole at the center thereof; A circular mold having a plurality of grooves which are radial symmetry and a hole at the center and a hole which is located at the center of the rotary plate and which generates a torque so as to enable rotational movement of the rotary plate and the molding die, And a pressing plate for pressing a predetermined amount of potato meat in at least one of the plurality of grooves when the forming die rotates to a predetermined position by a torque.

Here, a certain amount of potion meat can be formed into a certain volume according to at least one groove shape by pressing the press plate. Furthermore, a certain amount of potato meat can be formed repeatedly as the rotary plate and the molding die rotate.

Here, the plurality of grooves may each have a constant depth.

Here, the forming die may be made of a silicon material.

Here, the potion mortar molding apparatus using the molding mold may further include a molding frame rotation shaft fitted through the center of the rotation plate and the molding die and connected to the rotation motor, the molding frame having a pipe shape.

Here, the potion mortar molding apparatus using the shaping mold further includes a compression shaft coupled to the upper center of the compression plate to transmit the kinetic energy of the linear motor to the compression plate so that the compression plate can be linearly moved upward and downward Lt; / RTI >

According to another aspect of the present invention, there is provided a potion-meat-shaping method using a shaping mold, comprising the steps of: forming a plurality of grooves that are coupled to an upper portion of a circular- Comprising the steps of: supplying a predetermined amount of potion meat into a circular mold having a hole at the center; rotating the rotating plate and the molding die by a torque generated by a rotary motor located at the center of the rotary plate; And moving the mold to a predetermined position by pressing a predetermined amount of the potion fillet in the grooves of the plurality of grooves at a position corresponding to the predetermined position.

Here, a certain amount of potion meat can be formed into a certain volume according to one groove shape by pressing the compression plate. Furthermore, the potion meat molding method using the mold can further include the step of repeatedly molding the potion meat with the rotating plate and the molding die rotating.

Here, the plurality of grooves may each have a constant depth.

Here, the forming die may be made of a silicon material.

Here, before the step of rotating and moving, the potion-meat-forming method using a mold is a method in which before the step of rotating and moving, a pipe-shaped mold frame rotating shaft, which is fitted through the center of a rotating plate and a mold, To the mobile communication terminal.

Here, in the potion-meat molding method using the molding die, the kinetic energy of the linear motor is compressed so that the compression shaft coupled to the upper center of the compression plate can move linearly up and down before the compression step To the plate.

By using the apparatus and method for potion meat molding using the mold according to the embodiment of the present invention as described above, it is possible to improve the functionality and convenience in the prior art, and even in the case of a cold meat having difficulty in accurate weighing, It can be molded in a certain shape, which is advantageous in that it can improve the quality of potato meat and the quality of the pork cutlet.

In addition, since the thickness of the ingredients such as potato meat can be precisely controlled, the quality of the processed food can be improved, and the manufacturing cost can be reduced by automation mass production.

1 is a conceptual view of a right side view of a molding apparatus for explaining a potion meat molding apparatus using a shaping mold according to an embodiment of the present invention and specific constituent elements thereof.
FIG. 2 is a conceptual view of a mold frame and a mold frame for explaining the arrangement of a plurality of grooves according to an embodiment of the present invention. FIG.
FIG. 3 is a conceptual view that simplifies FIG. 3 for explaining a mold and a plurality of grooves according to an embodiment of the present invention.
4 is a conceptual view of a right side view of a molding die for explaining a molding die and a compression plate according to an embodiment of the present invention.
FIG. 5 is a flowchart for explaining a potion meat molding method and its detailed configuration steps using a molding frame according to an embodiment of the present invention.

While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the invention is not intended to be limited to the particular embodiments, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. Like reference numerals are used for like elements in describing each drawing.

The terms first, second, A, B, etc. may be used to describe various elements, but the elements should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component. And / or < / RTI > includes any combination of a plurality of related listed items or any of a plurality of related listed items.

It is to be understood that when an element is referred to as being "connected" or "connected" to another element, it may be directly connected or connected to the other element, . On the other hand, when an element is referred to as being "directly connected" or "directly connected" to another element, it should be understood that there are no other elements in between.

The terminology used in this application is used only to describe a specific embodiment and is not intended to limit the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprises" or "having" and the like are used to specify that there is a feature, a number, a step, an operation, an element, a component or a combination thereof described in the specification, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the contextual meaning of the related art and are to be interpreted as either ideal or overly formal in the sense of the present application Do not.

Brief definitions of terms used throughout to describe the present invention are summarized. For definitions of terms other than the following terms, definitions are given in the relevant part of this specification.

Torque is also referred to as a torsional moment as a physical quantity that causes the object to rotate by acting on the object. If the resultant force applied to the object is not zero, the object gains acceleration and its velocity changes. Likewise, if a torque is applied to an object with respect to a certain central axis, the rotation state and angular momentum of the object are changed around the axis. The units use Nm (Newton meters) or kgfm (kilogram power meters or meters of kilograms). When the center axis is fixed and the force is applied to a distance from the axis, a torque is generated if the acting force is not in the direction of the central axis.

Fitting refers to three types of interference, that is, interference fit with no gap between the hole and shaft depending on the relationship between the hole and shaft dimensions, intermediate fit with and without gap, and loose fitting with always clearance . A method of systematically determining the combination of the dimensions of the hole and the shaft in order to obtain the fitting relationship is called a fitting method. The fitting method includes a hole-based fitting method and an axial-based fitting method. The hole reference fitting method refers to a method of obtaining various fitting relationships by changing only the dimension of the shaft without changing the dimension of the hole when the combination of the dimensions of the hole and the shaft is determined in the fitting. On the other hand, in the shaft-based fitting method, only the dimension of the hole is changed without changing the dimension of the shaft, thereby obtaining various fitting relationships.

Here, the clearance is a dimensional difference (gap) that occurs when the shaft is smaller than the hole, and the interference is a dimensional difference (interference) that occurs when the shaft is larger than the hole.

A clearance fit is when the minimum allowable dimension of the hole is greater than the maximum allowable dimension of the shaft and, in other words, the hole is larger than the axis. Therefore, there is always a gap. The interference fit is when the maximum allowable dimension of the hole is smaller than the minimum allowable dimension of the shaft, i.e., the hole is smaller than the axis. There is always a crevice. A transition fit is a fit that creates a crevice or crevice depending on the dimensions of the shaft and hole.

Hereinafter, preferred embodiments according to the present invention will be described in detail with reference to the accompanying drawings.

1 is a conceptual view of a right side view of a molding apparatus for explaining a potion meat molding apparatus 10 using a molding mold and specific constituent elements thereof. FIG. 2 is a conceptual view of a forming mold 320 and a plurality of grooves 310 to explain the arrangement of the forming molds 320 and the plurality of grooves 310. FIG. FIG. 3 is a conceptual view that simplifies FIG. 4 is a conceptual view of the right side view of the forming die 320 for explaining the forming die 320 and the presser plate 220. FIG. 1 to 4, the potion meat molding apparatus 10 using the shaping mold and the detailed components thereof will be described below.

A potion meat molding apparatus (10) using a shaping mold is provided with a circular rotary plate (300) having a hole at the center thereof and an upper plate A plurality of grooves 310 which are radial symmetry and a circular molding die 320 having a hole at the center and a plurality of grooves 310 which are located at the lower center of the rotary plate 300, A turning motor 110 for generating a torque to enable movement of the forming die 320 when the forming die 320 rotates to a predetermined position by a torque, And a press plate 220 for pressing a predetermined amount of potato meat in the grooves.

A certain amount of potion meat can be formed into a predetermined volume according to at least one groove shape by squeezing the press plate 220. In addition, a certain amount of potato meat can be formed repeatedly as the rotating plate 300 and the forming mold 320 rotate.

The plurality of grooves 310 may each have a constant depth.

The forming die 320 may be a silicon (silicon) material.

The potion shaping apparatus 10 using the shaping mold has a shaping mold rotary shaft 120 fitted into the center of the shaping mold 320 and the rotary mold 300 and fitted with a pipe connected to the rotary motor 110, ). &Lt; / RTI >

The potion shaping apparatus 10 using the shaping mold is connected to the upper center of the press plate 220 to transmit the kinetic energy of the linear motor to the press plate 220 And a pressing shaft 210 for transmitting the pressing force to the pressing shaft 210.

Existing pork cutlet molds are made of hard material, so if you do not mold the correct amount of meat, you will be pushed out of the mold and have used frozen meat for accurate weighing. Even though the amount of meat is not accurate, the mold 320 of the silicon material can reduce the loss of the food material because the elasticity of the meat does not push the meat out of the mold out of the frame due to its elasticity, Can rise.

When the potion meat molding die 320 is installed on the rotating rotary plate 300 and a certain amount of potato meat is placed in the groove 310 of the molding die 320, . When the potion meat is positioned at the correct position, the driving unit 220 pushes the pressing shaft 210 using the linear motor to press the potion meat. At this time, the portion of the potato meat is spread according to the shape of the groove 310 of the silicon mold 320. Even if the meat is not precisely weighed, instead of pushing the meat between the mold 320 and the press plate 220, Thereby maintaining a constant shape and volume.

Therefore, there is an effect that the potion meat can be formed into the intended shape and volume without accurate weighing, the loss of the food materials is prevented, and the constant shape is maintained, thereby preventing the malfunction of the machine.

Referring to FIGS. 2 and 3, the plurality of radially symmetrical grooves 310 provided on the forming die 320 may be circular or elliptical. 2 and 3 illustrate a total of eight elliptical grooves 310. However, the grooves may have a circular shape or other shapes. In addition, the number of grooves on the molding die 320 may be four, not eight.

The rotary motion of the rotary plate 300 and the molding frame 320 is controlled by a rotation plate 300 that is transmitted to the molding frame rotation axis 120 by a force generated by the rotary motor 110 and fitted to the molding frame rotation axis 120, And is transmitted to the frame 320. The rotary table 300 and the forming table 320 may be coupled to each other by a method in which the forming table 320 is positioned on the silver rotary table 300 and coupled to each other.

FIG. 5 is a flowchart for explaining a potion meat molding method and its detailed configuration steps using a molding frame according to an embodiment of the present invention. Referring to FIG. 5, a method of forming potato meat using a forming mold and its detailed construction steps will be described below.

A potion-meat-shaping method using a shaping mold is a potion-meat-shaping method comprising the steps of: forming a plurality of grooves having a plurality of grooves radially symmetrical with one another on a circular rotating plate having a hole at the center thereof, (S300) of rotating the rotary plate and the molding die by a torque generated by the rotary motor located at the center of the rotary plate, and a step of rotating the molding die (S600) of pressing a predetermined amount of potion meat in a groove corresponding to a predetermined position in the groove of at least one of the plurality of grooves at a position corresponding to the predetermined position.

A certain amount of potion meat can be formed into a certain volume according to one groove shape by pressing the compression plate. Also, the potion-meat-shaping method using the shaping mold may further include a step (S700) in which a predetermined amount of potion meat is repeatedly formed as the rotating plate and the shaping mold rotate.

The plurality of grooves may each have a constant depth.

The forming mold may be made of a silicon material.

A potion-meat-shaping method using a shaping mold is characterized in that before the step (S300) for rotating and moving, a pipe-shaped shaping mold rotary shaft, which is fitted through the center of the shaping mold, (Step S200).

In the potion-meat-shaping method using a molding die, the kinetic energy of a linear motor is compressed (compressed) so that the compression shaft coupled to the upper center of the compression plate can move linearly up and down before the pressing step (S600) (Step S500).

The description of the potion meat molding method using the mold frame is the same as the above description of the potion meat molding apparatus using the mold frame and is not described in duplicate.

Although some aspects have been described in terms of apparatus, it is clear that these aspects represent a description of the corresponding method, wherein the steps of the method correspond to the apparatus. According to certain implementation requirements, embodiments of the invention may be implemented in hardware or software. Embodiments of the present invention may be implemented as program code, a computer program product having program code that is operative for performing one of the methods.

The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.

10: Potion meat molding device using a mold
100: Body part 110: Rotary motor
120: mold frame rotating shaft 200:
210: compression shaft 220: compression plate
300: a rotary plate 310: a plurality of grooves
320: Molding frame

Claims

In a Portion Control Cuts molding apparatus,
A circular rotating plate having a hole in its center;
A circular mold having a plurality of grooves radially symmetric and fastened to an upper portion of the rotary plate and having holes at the center thereof;
A turning motor that is positioned below the center of the rotating plate and generates a torque to enable the rotating plate and the forming die to rotate; And
And a pressing plate for pressing a predetermined amount of potion meat in at least one of the plurality of grooves when the forming die rotates to a predetermined position by the torque.

The method according to claim 1,
The predetermined amount of the potion meat,
Wherein the pressing plate is formed into a predetermined volume according to the at least one groove shape by the pressing of the pressing plate.

The method of claim 2,
The predetermined amount of the potion meat,
Wherein the rotating plate and the forming die are repeatedly formed as the rotating die rotates.

The method according to claim 1,
Wherein the plurality of grooves
And each having a predetermined depth.

The method according to claim 1,
Wherein the forming die comprises:
Characterized in that it is made of silicon material.

The method according to claim 1,
The potion meat molding apparatus using the above-
Further comprising a rotation shaft of a forming mold fitted through the center of the rotating plate and the forming mold and connected to the rotating motor.

The method according to claim 1,
The potion meat molding apparatus using the above-
Further comprising a compression shaft coupled to an upper portion of the center of the compression plate to transmit kinetic energy of a linear motor to the compression plate so that the compression plate can move up and down in a straight line. Molding device.

In the potion meat molding method,
Supplying a predetermined amount of potato meat into a circular mold having a plurality of grooves radially symmetric and a hole in the center, which are fastened to an upper part of a circular rotating plate having a hole in the center thereof;
Rotating the rotating plate and the forming die by a torque generated by a rotating motor located at a lower center of the rotating plate;
Moving the forming die to a predetermined position due to rotational movement of the forming die; And
And pressing a predetermined amount of potion meat in the at least one groove among the plurality of grooves at a position corresponding to the predetermined position.

The method of claim 8,
The predetermined amount of the potion meat,
Wherein the molding of the potion is performed at a constant volume according to the one groove shape by the compression of the compression plate.

The method of claim 9,
In the potion meat molding method using the above mold,
Further comprising the step of repeatedly molding the portion of the potion meat as the rotating plate and the forming die rotate.

The method of claim 8,
Wherein the plurality of grooves
Wherein the depth of each of the first and second molds has a predetermined depth.

The method of claim 8,
Wherein the forming die comprises:
The method of forming a portion of a potion using a forming mold characterized by being made of a silicon material.

The method of claim 8,
In the potion meat molding method using the above mold,
Before the step of rotating and moving,
Further comprising the step of transferring the torque to the rotating plate and the forming die through a pipe-shaped forming die rotating shaft fitted through the center of the rotating plate and the forming die and connected to the rotating motor, A method of potion meat molding using.

The method of claim 8,
In the potion meat molding method using the above mold,
Before the pressing step,
Further comprising the step of transferring the kinetic energy of the linear motor to the compression plate so that the compression axis coupled to the center of the compression plate can move up and down in the linear direction of the compression plate. Potion Meat Molding Method.