KR20170081001A - Method for manufacturing of ceramic hollow fiber membrane and the ceramic hollow fiber membrane thereby - Google Patents
Method for manufacturing of ceramic hollow fiber membrane and the ceramic hollow fiber membrane thereby Download PDFInfo
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- KR20170081001A KR20170081001A KR1020150191563A KR20150191563A KR20170081001A KR 20170081001 A KR20170081001 A KR 20170081001A KR 1020150191563 A KR1020150191563 A KR 1020150191563A KR 20150191563 A KR20150191563 A KR 20150191563A KR 20170081001 A KR20170081001 A KR 20170081001A
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- hollow fiber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/02—Inorganic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
- B01D63/021—Manufacturing thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0039—Inorganic membrane manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
- B01D69/087—Details relating to the spinning process
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/06—Feeding liquid to the spinning head
- D01D1/065—Addition and mixing of substances to the spinning solution or to the melt; Homogenising
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/24—Mechanical properties, e.g. strength
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The present invention relates to a process for producing a spinning solution by adding a polymer resin to a ceramic solution containing ceramic particles (step 1); (Step 2) of preparing a ceramic hollow fiber precursor by injecting the spinning solution prepared in step 1 into an extruder equipped with a screw, kneading and extruding the hollow fiber membrane precursor through a nozzle for producing a hollow fiber membrane into a coagulation bath containing a coagulant; And sintering the ceramic hollow fiber membrane precursor prepared in step 2 (step 3). The method of producing a ceramic hollow fiber membrane according to the present invention enables mass production using an extrusion method capable of applying high pressure and a phase transfer process and increases the mechanical strength by increasing the content of ceramic powder in a spinning solution . Particularly, even when the hollow fiber membrane is formed with the same ceramic content, excellent mechanical strength is obtained when the membrane is formed by the method according to the present invention.
Description
The present invention relates to a method for producing a ceramic hollow fiber membrane and a ceramic hollow fiber membrane produced thereby.
Recently, separation membranes are attracting attention as a key element technology in various industrial fields such as water treatment, gas separation, petrochemical, electronic materials, medicine manufacturing, fuel cell, steam separation and the like. Membrane technology is defined as the technique of selectively separating certain components (one or more components) from a mixture of two or more components using a physical boundary layer. Currently, membrane technology has been widely applied in a wide range of applications ranging from simple laboratory scale to large-scale industry, in accordance with the social demand for the protection of the global environment, including the production of high-purity, highly functional materials and industrial wastewater treatment. Since the separation membrane process is a physical and mechanical separation operation that does not require a phase change, energy can be saved up to about 70% to 80% or more as compared with a conventional energy-less non-specific process, and the separation principle and process are relatively simple Thereby simplifying the configuration and installation of the apparatus and reducing the space occupied by the apparatus, thereby reducing the facility cost.
Particularly in the water treatment field, there is an active interest in increasing interest in environmentally friendly membrane separation processes, which are superior to existing physicochemical and biological processes and have improved water quality and use of chemicals.
Among the water treatment membranes, polymer membranes are widely used in most water treatment processes because they are easy to manufacture and have a low cost. However, they have poor thermal / chemical stability and low resistance to membrane contamination.
In this regard, there is growing interest in ceramic separators that can be used for a long time due to high chemical resistance, heat resistance, and durability under extreme conditions (high pressure, high temperature, acid / base, etc.)
As a method for synthesizing a ceramic hollow fiber membrane, an extrusion method is generally used, but the production speed is so slow that it is insufficient for use as a commercialization method.
In addition, a phase transfer method or the like has been utilized to synthesize a ceramic hollow fiber membrane. As a specific example, Korean Patent Laid-Open Publication No. 10-2013-0140396 discloses a method for producing a porous aluminum-based hollow fiber membrane and a linear porous aluminum-based hollow fiber membrane improved in mechanical strength and permselectivity. However, since the separation membrane still has a weak strength, its practical application is limited. Therefore, it is necessary to develop a separation membrane production method to overcome this problem.
An object of the present invention is to solve the problem that the production speed of the ceramic hollow fiber membrane production process is slow and the mechanical strength of the ceramic hollow fiber membrane to be produced is insufficient.
In order to achieve the above object,
Preparing a spinning solution by adding a polymer resin to a ceramic solution containing ceramic particles (step 1);
(Step 2) of preparing a ceramic hollow fiber precursor by injecting the spinning solution prepared in
And sintering the ceramic hollow fiber membrane precursor prepared in step 2 (step 3).
In addition,
A spinning solution storage part for storing a spinning solution containing ceramic particles and a polymer resin;
An extruder connected to the spinning solution storage part and equipped with a screw; And
A first nozzle disposed at the very center; And a second nozzle disposed on an outer circumferential surface of the first nozzle. The present invention also provides an apparatus for manufacturing a ceramic hollow fiber membrane.
Further,
The present invention provides a water-treatment ceramic hollow fiber membrane produced by the above production method.
The method of producing a ceramic hollow fiber membrane according to the present invention enables mass production using an extrusion method capable of applying high pressure and a phase transfer process and increases the mechanical strength by increasing the content of ceramic powder in a spinning solution . Particularly, even when the hollow fiber membrane is formed with the same ceramic content, excellent mechanical strength is obtained when the membrane is formed by the method according to the present invention.
1 is a schematic view showing an example of an apparatus for producing a ceramic hollow fiber membrane according to the present invention.
The present invention
Preparing a spinning solution by adding a polymer resin to a ceramic solution containing ceramic particles (step 1);
(Step 2) of preparing a ceramic hollow fiber precursor by injecting the spinning solution prepared in
And sintering the ceramic hollow fiber membrane precursor prepared in step 2 (step 3).
Hereinafter, the method for producing the ceramic hollow fiber membrane according to the present invention will be described in detail for each step.
First, in the method of manufacturing a ceramic hollow fiber membrane according to the present invention,
In
Specifically, the ceramic particles of
In addition, the ceramic particles in the
Although the present invention encompasses a ceramic hollow particle having a content of 63 wt% or more, preferably 65 wt% or more, and more preferably 70 wt% or more, based on the total spinning solution weight, mass production of the ceramic hollow fiber membrane Easy, superior mechanical strength, and excellent water permeability.
The ceramic of
Further, the polymer resin of
The polymer resin of
Further, in
The spinning solution of
Next, in the process for producing a ceramic hollow fiber membrane according to the present invention,
The
Generally, in order to perform the phase transformation step, a spinning solution is prepared, and then a deaeration process is performed to remove impurities such as air dissolved in the spinning solution. Due to this degassing process, the ceramic powder in the uniformly mixed spinning solution may sink due to gravity or aggregation between the ceramic particles may occur. However, in the
Specifically, the extrusion of
In addition, although the shape of the nozzle for manufacturing the hollow fiber membrane in the
At this time, it is preferable that a coagulant and a spinning solution are injected into the double nozzle, a coagulant is injected into the first nozzle, and a spinning solution is injected into the second nozzle.
As the coagulant of
Next, in the method of manufacturing a ceramic hollow fiber membrane according to the present invention,
In
At this time, the ceramic hollow fiber precursor may be post-treated before the sintering of the ceramic hollow fiber membrane precursor of
Specifically, the post-treatment may be performed at room temperature for 12 hours to 72 hours, and may be performed for 24 hours to 48 hours, but is not limited thereto. The hollow fiber membrane precursor prepared through the
Further, the method may further include washing the ceramic hollow fiber membrane precursor with an aqueous alcohol solution before sintering the ceramic hollow fiber membrane precursor of the
Further, the sintering of
In addition,
A spinning solution storage part for storing a spinning solution containing ceramic particles and a polymer resin;
An extruder connected to the spinning solution storage part and equipped with a screw; And
A first nozzle disposed at the very center; And a second nozzle disposed on an outer circumferential surface of the first nozzle. The present invention also provides an apparatus for manufacturing a ceramic hollow fiber membrane.
Here, an example of the apparatus for producing a ceramic hollow fiber membrane according to the present invention is shown in the schematic view of FIG. 1,
Hereinafter, an apparatus for producing a ceramic hollow fiber membrane according to the present invention will be described in detail with reference to the schematic diagram of FIG.
Generally, when the ceramic hollow fiber membrane is manufactured by the phase transfer method, when the ceramic particle content in the spinning solution exceeds 60 wt% based on the total spinning solution weight, spinning is difficult and problems occur in the hollow fiber membrane formation itself.
However, the apparatus for producing a ceramic hollow fiber membrane according to the present invention is an apparatus for producing a ceramic hollow fiber membrane by simultaneously performing a phase transition step and an extrusion step, wherein the ceramic particle content is 63 wt% Is not less than 65% by weight, more preferably not less than 70% by weight, or more, the ceramic hollow fiber membrane is easily mass-produced, has excellent mechanical strength, and exhibits excellent water permeability as well.
Specifically, in the apparatus 10 for producing a ceramic hollow fiber membrane according to the present invention, the spinning
The spinning
At this time, the
In addition, although the shape of the
At this time, the ceramic hollow fiber membrane production apparatus 10 may further include a
The
Further, the ceramic hollow fiber membrane production apparatus 10 may further include a
Further,
The present invention provides a water-treatment ceramic hollow fiber membrane produced by the above production method.
The ceramic hollow fiber membrane according to the present invention is manufactured by using an extrusion method capable of high pressure application together with a phase transfer process. Thus, the ceramic hollow fiber membrane has excellent mechanical strength and excellent water permeability.
Particularly, when the hollow fiber membrane is formed with the same ceramic content, the ceramic hollow fiber membrane formed by the method according to the present invention has an effect of exhibiting excellent mechanical strength.
The inner diameter of the water-treatment ceramic hollow fiber membrane may be 0.5 mm to 2.1 mm, the outer diameter may be 0.9 mm to 3 mm, and may have a straight line shape.
Hereinafter, the present invention will be described in detail with reference to the following examples and experimental examples.
However, the following Examples and Experimental Examples are merely illustrative of the present invention, and the present invention is not limited by the following Examples and Experimental Examples.
Example 1 Production of ceramic
Step 1: 70% by weight of aluminum powder (Al 2 O 3 ) having an average particle size of 1.1 μm, 1.5% by weight of BYK-190, 0.5% by weight of magnesium oxide, 2% by weight of polyethylene glycol and 6% And 20% by weight of pyrrolidone were dispersed and mixed by stirring for 24 hours to prepare a spinning solution.
Step 2: The spinning solution prepared in
Step 3: The ceramic hollow fiber membrane precursor prepared in
≪ Comparative Example 1 &
Step 1: 70 wt% of aluminum powder (Al 2 O 3 ) having an average particle size of 1.1 μm, 1.5 wt% of BYK-190 and 0.5 wt% of magnesium oxide were mixed with 20 wt% of N-methylpyrrolidone and 2 wt% And 6% by weight of polysulfone were dispersed and mixed by stirring for 24 hours to prepare a spinning solution. The aluminum precursor solution was then degassed under vacuum at 50 < 0 > C for 24 hours prior to the phase transformation process.
Step 2: A porous aluminum-based hollow fiber membrane was prepared through the phase transformation process of the spinning solution prepared in
Experimental Example 1 Analysis of water permeability and mechanical strength of ceramic hollow fiber membrane
In order to confirm the water permeability and the mechanical strength of the ceramic hollow fiber membrane produced by the method of manufacturing the ceramic hollow fiber membrane according to the present invention, the water permeability according to pressure was measured using the ceramic hollow fiber membrane manufactured in Example 1 and Comparative Example 1 The total amount was measured by a filtration method using a water permeation device, and the bending strength was measured. The results are shown in Table 1 below.
As shown in Table 1, it was confirmed that the ceramic hollow fiber membrane produced by the manufacturing method according to the present invention had a water permeability of 776.5 LMH and a mechanical strength of 134 MPa.
On the other hand, in the case of the ceramic hollow fiber membrane produced by a general phase transfer process, the water permeability is somewhat similar to 754.7 LMH, but it is confirmed that the mechanical strength is remarkably insufficient at 95 MPa.
As described above, the ceramic hollow fiber membrane produced by the production method according to the present invention exhibits remarkably excellent mechanical strength despite being manufactured using the same amount of ceramic powder.
10: Ceramic hollow fiber membrane manufacturing equipment
1: spinning solution storage part 2: extruder
3: nozzle 4: coagulation tank
5: coagulant storage part 6: pump
7: control unit 8: bobbin
9: Ceramic hollow fiber membrane
Claims (10)
(Step 2) of preparing a ceramic hollow fiber precursor by injecting the spinning solution prepared in step 1 into an extruder equipped with a screw, kneading and extruding the hollow fiber membrane precursor through a nozzle for producing a hollow fiber membrane into a coagulation bath containing a coagulant; And
And sintering the ceramic hollow fiber membrane precursor prepared in step 2 (step 3).
Wherein the ceramic particles of step 1 are present in an amount of 63 wt% to 90 wt% with respect to the total weight of the spinning solution.
Wherein the ceramic of step 1 is one oxide selected from the group consisting of Group IA metals, Group IIA metals, Group IIA metals, Group IVA metals, and transition metals.
The polymer resin of step 1 may be selected from the group consisting of polysulfone, polyethersulfone, polyacrylate, polyacrylonitrile, polysulfide, polyketone, Polyetheretherketone, polyetheretherketone, polyimide, polyamide, polyamide-imide, polyvinylidene fluoride, polyethylene, poly Wherein the at least one selected from the group consisting of polypropylene, polyetherimide, and polyvinylchloride is at least one selected from the group consisting of polypropylene, polyetherimide, and polyvinylchloride.
Wherein the polymer resin of step 1 is added in an amount of 2 wt% to 8 wt% based on the total weight of the spinning solution.
Wherein the extrusion of step 2 is performed at a pressure of 10 bar to 50 bar.
In the nozzle for producing the hollow fiber membrane of the step 2,
A first nozzle provided at the very center of the nozzle; And
And a second nozzle provided on an outer circumferential surface of the first nozzle.
Injecting a coagulant into the first nozzle,
And a spinning solution is injected into the second nozzle.
An extruder connected to the spinning solution storage part and equipped with a screw; And
A first nozzle disposed at the very center; And a second nozzle disposed on an outer circumferential surface of the first nozzle.
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KR1020150191563A KR20170081001A (en) | 2015-12-31 | 2015-12-31 | Method for manufacturing of ceramic hollow fiber membrane and the ceramic hollow fiber membrane thereby |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102117957B1 (en) * | 2019-01-16 | 2020-06-09 | 성균관대학교산학협력단 | Conductive polymeric hollow fiber and preparing method thereof |
WO2022102824A1 (en) * | 2020-11-13 | 2022-05-19 | (주)선진환경 | Apparatus for manufacturing hollow fibers |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102117957B1 (en) * | 2019-01-16 | 2020-06-09 | 성균관대학교산학협력단 | Conductive polymeric hollow fiber and preparing method thereof |
WO2022102824A1 (en) * | 2020-11-13 | 2022-05-19 | (주)선진환경 | Apparatus for manufacturing hollow fibers |
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