KR20170080183A - Molding apparatus and molding method and the vortex generating pipe manufactured by using this pipe of the vortex generation - Google Patents

Molding apparatus and molding method and the vortex generating pipe manufactured by using this pipe of the vortex generation Download PDF

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Publication number
KR20170080183A
KR20170080183A KR1020150191466A KR20150191466A KR20170080183A KR 20170080183 A KR20170080183 A KR 20170080183A KR 1020150191466 A KR1020150191466 A KR 1020150191466A KR 20150191466 A KR20150191466 A KR 20150191466A KR 20170080183 A KR20170080183 A KR 20170080183A
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South Korea
Prior art keywords
pipe
vortex generating
vortex
heat
housing
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KR1020150191466A
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Korean (ko)
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신봉재
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신봉재
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Priority to KR1020150191466A priority Critical patent/KR20170080183A/en
Publication of KR20170080183A publication Critical patent/KR20170080183A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D15/00Corrugating tubes
    • B21D15/04Corrugating tubes transversely, e.g. helically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/06Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/08Tube expanders
    • B21D39/20Tube expanders with mandrels, e.g. expandable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/02Enlarging
    • B21D41/026Enlarging by means of mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/02Enlarging
    • B21D41/026Enlarging by means of mandrels
    • B21D41/028Enlarging by means of mandrels expandable mandrels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding apparatus and a molding method of a vortex generating pipe and a vortex generating pipe manufactured using the same.
In order to accomplish this, the vortex generating unit is formed in the inlet pipe of the heat exchanger to form the vortex generating unit, so that the fluid is rotated and flowed in the pipe, thereby improving the heat exchange capacity due to the increase in the heat transfer coefficient Wherein the vortex generating pipe forming device is operated forward and backward by driving of a cylinder and opens or closes the pipe expanding pin; A branch pin housing provided on an outer side of the core bar and having a plurality of operation holes arranged at regular intervals, And a housing provided on the outside of the expansion pipe housing and supporting the expansion pipe housing.
According to the present invention configured as described above, since the vortex generating part is formed in the inlet side pipe of the heat exchanger, the fluid is rotated and flowed inside the pipe, thereby improving the heat exchange ability due to the increase in the heat transfer coefficient. It greatly improves quality and reliability, so it meets various needs (needs) of the user, so that good images can be planted.

Figure P1020150191466

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding apparatus and a molding method of a vortex generating pipe, and a vortex generating pipe manufactured using the same,

[0001] The present invention relates to a vortex generating pipe forming device, a molding method, and a vortex generating pipe manufactured using the same. More particularly, the present invention relates to a vortex generating pipe, Is rotated and flowed inside the pipe, thereby improving the heat exchange ability due to the increase of the heat transfer coefficient. As a result, the quality and reliability of the product are greatly improved, thereby satisfying the various needs of the user, .

As will be appreciated, refrigerant piping is generally used in devices that perform cooling / heating or cooling using a refrigerant cycle such as an air conditioner or a refrigerator.

The refrigerant cycle generally consists of a series of cycles of compression-condensation-expansion-evaporation. Here, the refrigerant cycle is condensed and evaporated by a heat exchanger.

The heat exchanger includes a refrigerant pipe through which the refrigerant flows, and a blowing fan blowing outside air through the refrigerant pipe.

With this structure, the outside air passing through the outer surface of the refrigerant pipe by the blowing fan is heat-exchanged with the refrigerant flowing in the inside of the refrigerant pipe.

On the other hand, the heating water used in the boiler contains a foreign substance because it is not particularly purified and used. The foreign matter contained in the heating water floats and floats when the heating water circulates rapidly in the pipe, but when the boiler is stopped or the pipe is formed with a lot of bends, .

The foreign substances deposited and accumulated as described above are fixed in the pipe as the heat is repeatedly applied, and this causes a problem of interfering with the flow of the circulating hot water or corroding the pipe.

Therefore, as the time passes, the diameter of the pipe through which the heating water can actually pass gradually becomes smaller, so that the flow of the heating water is not smooth and the life of the boiler is shortened.

Particularly, there is a great problem that the various piping does not minimize the resistance of the fluid flow.

In order to solve the above-mentioned problems, the following prior art documents have been developed in the related art. However, the above-mentioned problems of the prior art can not be solved at all.

Korean Patent Registration No. 0252421 (Jan. 2, 2000) was registered. Korean Utility Model Publication No. 1998-031681 (1998. 08. 17) has been disclosed. Korean Utility Model Publication No. 1999-007278 (Feb. 25, 1999) was disclosed.

SUMMARY OF THE INVENTION It is a first object of the present invention to provide a vortex generating pipe forming apparatus having a core bar, a pipe housing and a housing. A second object of the present invention is to provide a vortex generating unit which is formed in an inlet pipe of a heat exchanger among various kinds of pipes, so that the fluid can be rotated and flow inside the pipe, thereby improving the heat- Particularly, the third object is to minimize the flow resistance of the vortex generating part, and the fourth object is to construct the vortex generating part only at the inlet of the pipe, so that the vortex generating part is structurally simple. And the sixth object is to provide a vortex generating pipe forming method without technical difficulty The seventh object is to improve the quality and reliability of the product. Therefore, the molding device and the molding method of the vortex generation pipe which can provide a good image by satisfying various needs of users And a vortex generation piping manufactured using the same.

In order to achieve the above object, the present invention is characterized in that a vortex generating unit is formed in an inlet pipe of a heat exchanger to form a vortex generating unit so that the fluid rotates and flows inside the pipe, resulting in heat exchange capacity Wherein the vortex generating pipe forming device comprises: a core bar which is operated forward and backward by driving of a cylinder, and which opens or closes a pipe expansion pin; A branch pin housing provided on an outer side of the core bar and having a plurality of operation holes arranged at regular intervals, And a housing provided on the outside of the expansion pipe housing and supporting the expansion pipe housing.

Further, according to the present invention, the vortex generating unit is formed in the inlet side piping of the heat exchanger to form the vortex generating unit, so that the fluid is rotated and flowed in the piping so that the heat exchange capacity due to the increase in the heat transfer coefficient is improved, Heat treating the inlet of the pipe; Inserting a vortex generating pipe forming device into the heat-treated pipe inlet; And forming a vortex generating part in the form of a rotation inducing vane at the inlet of the pipeline expansion pin in the process of advancing and rotating the vortex generation pipe forming device.

Further, according to the present invention, as the vortex generating part is formed in the inlet side pipe of the heat exchanger, the fluid is rotated and flowed inside the pipe so that the heat exchange capacity is increased due to the increase of the heat transfer coefficient. Respectively; Heat treating only the inlet of the pipe; And forming a vortex generating part having a shape of a rotation inducing vane by fixing only one side of the piping and only the side of the heat treated other pipe.

Further, the present invention provides a vortex generating pipe produced by the above molding method.

As described in detail above, the present invention provides a vortex generating pipe forming apparatus having a core bar, a pipe housing and a housing.

According to the present invention, the vortex generating part is formed in the inlet pipe of the heat exchanger among the various pipes, so that the fluid can be rotated and flow inside the pipe, thereby improving the heat exchange ability due to the increase in the heat transfer coefficient will be.

Particularly, the present invention enables the vortex generating part to minimize the flow resistance of the fluid.

In addition, the present invention is structurally simple in that the vortex generating part is formed only at the pipe inlet.

Further, the vortex generating pipe forming apparatus of the present invention is also simple and simple.

In addition, the present invention allows the vortex-generating pipe forming method to be easily molded without technical difficulties.

The present invention greatly improves the quality and reliability of a product due to the above-described effects, and is a very useful invention that can provide a good image by satisfying various needs of the user.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a molding apparatus for a vortex generating piping according to the present invention. FIG.
Fig. 2 is a schematic view of a vortex generating pipe forming apparatus according to the present invention,
The state of.
Fig. 3 is a view showing a state in which the vortex generating pipe forming apparatus according to the present invention is inserted into the pipe
State diagram.
4 is a perspective view of a vortex generating pipe applied to the present invention.
5 is a use state diagram of a vortex generating pipe applied to the present invention.

1 to 5, the vortex generating pipe forming device and the forming method applied to the present invention and the vortex generating pipe manufactured using the same are configured as shown in FIGS.

In the following description of the present invention, detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

Also, the size and thickness of each component shown in the drawings are arbitrarily shown for convenience of explanation, and the present invention is not necessarily limited to those shown in the drawings.

First, according to the present invention, the vortex generating unit is formed in the inlet-side pipe of the heat exchanger, and the vortex generating unit is used to form the vortex generating unit, so that the fluid is rotated and flowed in the pipe 10, Thereby improving the heat exchange capacity.

To this end, the present invention is configured as follows.

That is, the vortex generating pipe forming apparatus 100 is provided with a core bar 110 which is operated forward and backward by driving the cylinder 115 and opens or closes a pipe expansion pin 125, which will be described later.

Also, the present invention is provided with a pipe fins housing 120 provided on the outer side of the core bar 110 and having a plurality of operation holes 121 at predetermined intervals in which pipe fins 125 are assembled.

Although three piping expansion pins 125 are shown in the present invention, the piping expansion pins 125 are shown only for convenience of description, and two or three piping expansion pins 125 may be provided.

In addition, the present invention is provided on the outside of the expansion pipe housing 120 and includes a housing 130 for supporting the expansion pipe housing 120.

Particularly, on the outer circumferential surface of the core bar 110 applied to the present invention, the pipe expansion pin 125 is opened when the core bar 110 advances and the pipe expansion pin 125 is narrowed when the core bar 110 is moved backward. A tapered portion 111 is provided.

The operation hole 121 and the pipe expansion pin 125 applied to the present invention are inserted into the pipe 10 at a 5 to 20 degree angle so as to form the vortex generating part while being rotated when advancing into the pipe 10 It is preferable to form it to be inclined.

Needless to say, of course, the angle can be adjusted as needed.

In addition, the housing 130 according to the present invention is provided with a bearing 131 for allowing the expansion pipe housing 120 to rotate easily.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.

It is to be understood that the invention is not to be limited to the specific forms thereof which are to be described in the foregoing description, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. .

Prior to describing the present invention, Fig. 1 is a perspective view of a vortex generating pipe forming apparatus 100. Fig.

2 is a state view of the vortex generating pipe forming apparatus 100 applied to the present invention before it is inserted into the pipe 10. Fig. 3 is a schematic view of the vortex generating pipe forming apparatus 100 applied to the present invention. As shown in Fig.

FIG. 4 is a perspective view of a vortex generating pipe applied to the present invention, and FIG. 5 is a use state view of a vortex generating pipe applied to the present invention.

The molding apparatus and the molding method of the vortex generating pipe of the present invention and the operation effect of the vortex generating pipe manufactured using the apparatus are described as follows.

First, in the present invention, the vortex generating part is formed in the inlet pipe of the heat exchanger among various kinds of pipes, so that the fluid is rotated and flows inside the pipe, thereby improving the heat exchange ability due to the increase of the heat transfer coefficient.

For this purpose, the first embodiment molding method and the second embodiment molding method can be used in the present invention.

(First embodiment molding method)

In the present invention, the vortex generating unit is formed in the inlet pipe of the heat exchanger, and the vortex generating unit is formed by using the vortex generating pipe forming apparatus 100, so that the fluid is rotated and flowed in the pipe 10, Lt; / RTI >

To this end, the present invention first involves heat treating the inlet of the pipe 10.

In this case, the pipe 10 is preferably made of a non-ferrous metal material. In particular, although the temperature of the heat treatment varies depending on the pipe material, the pipe 10 is heated and annealed at a temperature of 1100 to 1400 ° C, It can be molded and processed.

Thereafter, the vortex generating pipe forming apparatus 100 is inserted into the inlet of the heat treated pipe 10.

Next, in the process of advancing and rotating the vortex generating pipe forming apparatus 100, the piping expansion pin 125 forms a vortex generating portion in the form of a rotation inducing vane at the inlet of the pipe 10 to form a final vortex generating pipe .

This will be described in more detail as follows.

That is, as shown in FIG. 2, before the core bar 110 advances, the pipe expansion pin 125 is in a contracted state.

In the above state, the vortex generating pipe forming apparatus 100 is inserted into the inlet of the pipe 10 as shown in Fig.

When the core bar 110 is advanced by driving the cylinder 115 in the process of advancing the vortex generated pipe forming apparatus 100, the tapered portion 111 formed on the outer circumferential surface of the core bar 110, So that the opening of the pipe 10 is enlarged.

At this time, the pipe expansion pin 125 is operated at a predetermined interval in the operation hole 121. The operation hole 121 and the pipe expansion pin 125 are formed to be inclined at an angle of 5 to 20 degrees, 100 enters the piping and rotates at the time of forward movement to form the vortex generating part of the shape of the rotation guide vane.

At this time, the housing (130) is provided with a bearing (131) so that the expansion pipe housing (120) can be easily rotated, and as a result, the vortex generating part in the form of a rotation guide vane can be formed in the pipe (10).

After the operation as described above, when the core bar 110 is moved backward by driving the cylinder 115 again, the pipe expansion pin 125 is narrowed. As a result, the vortex generation pipe forming apparatus 100 is connected to the pipe 10, As shown in FIG.

(Second embodiment molding method)

The vortex generating part is formed in the inlet side piping of the heat exchanger so that the fluid is rotated and flowed inside the piping so that the heat exchanging ability due to the increase of the heat transfer coefficient is improved. In the present invention, To grip one side and the other side of the pipe 10, respectively.

Then, only the inlet of the pipe 10 is heat-treated.

In this case, as described above, the pipe 10 is preferably made of a non-ferrous metal material. In particular, in the case of the copper material, the heat treatment is performed at a temperature of 1100 to 1400 ° C, In this case, it is possible to perform the molding process directly without heat treatment.

Then, one side of the pipe 10 is fixed, and only the side of the heat treated pipe is twisted to form a vortex generating part of a rotation inducing vane shape, thereby forming a final vortex generating pipe.

Meanwhile, according to the present invention, it is possible to manufacture the pipe 10 having the vortex generating unit as shown in FIG. 4 by using the molding method of the first embodiment and the molding method of the second embodiment.

The technical idea of the vortex generating pipe of the present invention and the technical idea of the vortex generating pipe manufactured using the same can be repeatedly practiced in the same manner. Particularly, by implementing the present invention as described above, There is enough to protect it.

Description of the Related Art
10: Piping
100: Vortex generation pipe forming device
110: Core bar
120: Expansion pin housing
130: housing

Claims (8)

Generating a vortex flow in the pipe on the inlet side of the heat exchanger, and forming a vortex generating unit by using the pipe forming apparatus, the fluid is rotated and flowed in the pipe, thereby improving the heat exchange capacity due to an increase in the heat transfer coefficient,
The vortex generating pipe forming apparatus comprises:
A core bar which is operated forward and backward by driving of the cylinder and which opens or closes the pipe expansion pin;
A branch pin housing provided on an outer side of the core bar and having a plurality of operation holes arranged at regular intervals, And
And a housing provided outside the expansion pipe housing and supporting the expansion pipe housing.
The method according to claim 1,
On the outer peripheral surface of the core bar,
Further comprising a tapered portion for allowing the pipe expansion pin to open when the core bar moves forward and to narrow the pipe expansion pin when the core bar moves backward.
The method according to claim 1,
The operation pipe and the pipe expansion pin are,
Wherein the vortex generating pipe forming device is formed to be inclined at an angle of 5 to 20 degrees so as to form the vortex generating part while entering the pipe and rotating at the time of advancing.
The method according to claim 1,
In the housing,
Further comprising a bearing for allowing the expansion pipe housing to rotate easily.
Generating a vortex flow in the pipe on the inlet side of the heat exchanger, thereby forming a vortex generating portion by using a pipe forming device to cause the fluid to rotate and flow inside the pipe, thereby improving the heat exchange ability due to an increase in the heat transfer coefficient,
Heat treating the inlet of the pipe;
Inserting a vortex generating pipe forming device into the heat-treated pipe inlet; And
And forming a vortex generating part in the form of a rotation inducing vane at the inlet of the pipe expansion pipe during the process of advancing and rotating the vortex generating pipe forming device.
The vortex generating part is formed in the inlet side piping of the heat exchanger so that the fluid is rotated and flowed in the piping so that the heat exchange ability due to the increase of the heat transfer coefficient is improved,
Gripping one side and the other side of the pipe by a machine tool;
Heat treating only the inlet of the pipe; And
And forming a vortex generating part of a rotation inducing vane shape by fixing only one side of the piping and only the other side of the heat treated piping.
A vortex generating piping produced by the method of claim 5.
A vortex-generating pipe produced by the molding method of claim 6.
KR1020150191466A 2015-12-31 2015-12-31 Molding apparatus and molding method and the vortex generating pipe manufactured by using this pipe of the vortex generation KR20170080183A (en)

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KR1020150191466A KR20170080183A (en) 2015-12-31 2015-12-31 Molding apparatus and molding method and the vortex generating pipe manufactured by using this pipe of the vortex generation

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102243056B1 (en) * 2021-02-19 2021-04-21 이승열 Turbulator manufacture jig

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102243056B1 (en) * 2021-02-19 2021-04-21 이승열 Turbulator manufacture jig

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