KR20170076989A - Jumbo Roll Tissue Paper Auto Cutting Machine - Google Patents
Jumbo Roll Tissue Paper Auto Cutting Machine Download PDFInfo
- Publication number
- KR20170076989A KR20170076989A KR1020150186995A KR20150186995A KR20170076989A KR 20170076989 A KR20170076989 A KR 20170076989A KR 1020150186995 A KR1020150186995 A KR 1020150186995A KR 20150186995 A KR20150186995 A KR 20150186995A KR 20170076989 A KR20170076989 A KR 20170076989A
- Authority
- KR
- South Korea
- Prior art keywords
- toilet paper
- unit
- guide
- jumbo roll
- blade
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2045—Mechanical means for guiding or retaining the load on the load-carrying surface
- B65G21/2054—Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements movable in the direction of load-transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0232—Coils, bobbins, rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Sanitary Thin Papers (AREA)
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic jumbo roll toilet tissue production apparatus.
A jumbo roll with a diameter of 200mm or more and a cutting arm equipped with a high-speed rotating blade and a polishing unit that polishes this blade are driven up and down by the principle of a crankshaft, A jumbo roll toilet paper which is adapted to be automatically adjusted according to the specification when the dimensions of the jumbo roll toilet paper are adjusted according to the width of various finished products, It is an automatic cutting manufacturing equipment.
Description
BACKGROUND OF THE
Jumbo roll toilet paper, which is larger than roll toilet paper, is a product made by wrapping the toilet paper that is imported from paper making company to make 300m, 400m, 500m, etc. by winding each product type. Its diameter is 200mm to 250mm .
However, jumbo roll toilet paper has a large diameter, so it is difficult to cut it accurately and cleanly with a rotating knife as in the case of roll paper with a small diameter. Therefore, during the process of winding the fabric with the width of the finished product, It is produced by winding the slitting or winding off the slitting of the branch tube which is cut according to the finished product standard.
The jumbo roll toilet paper which has been cut and rolled so frequently has the cutting surfaces of the products which are close to the left and right sides shake slightly to the left and right to overlap each other, so that it is often difficult to separate the toilet paper immediately after completing the winding operation.
Jumbo roll toilet paper manufactured by such a process is inevitably difficult to automate the production of jumbo roll toilet paper because it is inevitable for the operator to continue to separate the toilet paper due to the manufacturing environment and product described above.
In addition to the diameter of the jumbo roll size, it is required to have a function to enable easy and free automatic cutting of various widths as well as the width (about 90mm) of the size for toilet and the width of the kitchen towel (about 300mm or so) .
In addition, a few dozen high-speed rotary blades installed in front of the machine to slit the fabric may jeopardize the safety of workers, and the production environment of the workplace is not good due to the large amount of dust that can not be obtained from the cutting and winding process of the fabric.
The present invention relates to a jumbo roll toilet paper which is rolled without cutting a fabric and a paper tube imported from a paper tube and a paper making company located at the center of the toilet paper so as to have a total width of about 1400 mm to 2000 mm, To improve production efficiency by automatically producing finished products.
The present invention eliminates the need to cut the raw fabric of the previous step in the manufacturing apparatus, thereby eliminating the conventional high-speed rotary blade of the conventional fabric winding manufacturing apparatus from the existing manufacturing apparatus, and in the process of rotating the large jumbo roll paper roll And to protect the safety of workers.
In addition, the present invention can be easily interlocked with the jumbo roll toilet paper manufacturing apparatus, which is manufactured as described above, so as to automate the toilet paper manufacturing process, thereby providing a safe and comfortable production environment.
In addition, in order to produce finished products of various sizes, the dimension of the finished product width is adjusted on the screen of the control device so as to quickly produce the finished product by changing to the size corresponding to the diameter and the width of the desired standard by a simple operation, In addition, some parts of the machine can be adjusted by simple manual adjustment so that it is suitable for small quantity production of various kinds of products.
In order to achieve the above object, according to the present invention, there is provided a jumbo roll toilet tissue, comprising: a first unit for rotating a large rotary blade at high speed and driving it up and down; A second unit that automatically releases the function of releasing the jumbo roll, and a long jumbo roll toilet paper not cut from the jumbo roll toilet paper manufacturing apparatus to check whether the jumbo roll roll paper is put in or not, and is controlled by the second unit And a third unit having a function of automatically pushing down the width of the finished product to the width of the finished product by a toilet paper pad of the third unit. The conveyor belt is operated so that the cut product is quickly discharged, And a fourth unit.
The first unit rotates the blade at high speed by attaching a blade having a diameter of about 1000 mm to the rotating shaft and drives the arm of the structure equipped with the rotating blade with the motor and the reducer to rotate the crank shaft to rotate the arm up and down, The blade makes it possible to cut toilet paper.
In addition, the rotating blade is mounted on a cutting arm which is vertically driven so as to polish the tip of the knife so that the toilet paper can be cut well, so that the blade is automatically polished at any time during the cutting operation.
The cutting position of the crankshaft is changed by the crankshaft when the diameter of the blade is reduced due to the repeated polishing by the polishing unit. Therefore, the length of the cutting rod can be adjusted in the middle of the connecting rod moving in conjunction with the crankshaft It should have the ability to calibrate its position through a regulator.
In addition, since the polishing position of the polishing unit for polishing the blade is also changed by a change in the diameter of the blade, the polishing unit also has a function of adjusting the polishing position.
The second unit is provided with four toilet paper guides mounted on the front, rear, left and right sides of the first unit so as to clamp the jumbo roll toilet paper so that the jumbo roll toilet paper can be cut automatically, and a clamp driven by an air- The clamping and unclamping are automatically controlled according to the program according to the cutting condition of the toilet paper by individually driving up and down.
In addition, during clamping and unclamping, the diameter of the clamp is varied according to the final product standard. To adjust the clamping position to this diameter, the position of the upper clamp driven by the pneumatic cylinder is adjusted to the finished product diameter, And a clamping function.
In addition, the front, rear, and left and right toilet paper guide units equipped with the clamps driven by the pneumatic cylinders of the second unit also have the function of adjusting the front and back to fit the diameter of the product.
A motor and a speed reducer are mounted on the second unit, and the chain gear is driven to drive the chain gear. Thus, the jumbo roll toilet paper put in the third unit through a roller chain equipped with a lot of toilet paper rolls is automatically It has a function to transfer.
The third unit receives the uncut jumbo roll toilet paper to be produced, and then the jumbo roll toilet paper automatically reaches the cutting position after confirming the presence or absence of the product, and has the function of notifying the current position of the jumbo roll toilet paper and the input of toilet paper.
The fourth unit is a conveyor for discharging the finished product. The conveyor belt is provided on the front and back of the center of the path through which the finished product is discharged, so that the toilet paper ball can pass therethrough, and the finished product is promptly transported To be discharged.
According to the present invention having the above-described configuration, the following effects can be achieved.
First, according to the present invention, there is no need to separate and transport the separated toilet paper by disposing or cutting the separated branch tubes by eliminating the step of arranging dozens of blades in a jumbo roll toilet paper manufacturing apparatus according to functions of the present invention, High production speed can be expected.
Because of the function and the role of the present invention, the operator is not required to stand in front of the rotating knife and the jumbo roll toilet paper rotating at high speed, so that the safety of the operator is guaranteed.
In addition, when a wide width jumbo roll toilet paper wound in a jumbo roll toilet paper manufacturing apparatus is inserted into the apparatus of the present invention through a simple transfer device, it is possible to automate many parts of the toilet paper manufacturing process which are difficult and dangerous for the operator.
In the case of the existing cutting-and-winding manufacturing apparatus, many dusts are generated due to the characteristics of the production process. However, if the process is carried out in consideration of the present invention, it is possible to expect a pleasant production site in which dust is greatly reduced.
In addition, since the present invention can be easily adjusted to produce finished products of various specifications, it can be expected to be a highly productive workplace by rapidly responding to the production of a variety of small-scale production-based businesses.
Through the invention of this function, it is possible to simplify and automate the production process of the existing jumbo roll toilet tissue product easily, and it is possible to expect a safe and pleasant environment production site, and the mechanical production speed is higher than the conventional production, Can be expected.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing the overall configuration and safety of the present invention,
Fig. 2 is a perspective view showing a configuration of the unit according to the present invention; Fig.
3 is a view showing an overall configuration of a first unit of the present invention and a perspective view
4 is a view showing a configuration of a blade polishing unit mounted on a driving arm of a first unit of the present invention,
5 is a view showing an overall configuration of a second unit of the present invention and a perspective view
6 is a view showing a configuration of a clamp unit mounted on a second unit of the present invention and serving to hold a toilet paper according to a standard;
7 is a view showing an overall configuration of a third unit of the present invention and a perspective view
8 is a view showing a configuration of a fourth unit of the present invention and a perspective view
The present invention will be described in detail with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an outline of an outline of the present invention and a configuration of each unit. FIG.
FIG. 2 is a perspective view illustrating an assembly of major units of the present invention.
FIG. 3 is a conceptual view showing the construction of the first unit and the operation principle thereof, and FIG. 4 is a perspective view and a conceptual view of a grinder unit which is mounted on the drive arm of the first unit and functions to maintain the sharpness of the blade.
FIG. 5 is a perspective view showing a second unit for clamping a toilet paper when a toilet paper is cut, and FIG. 6 is a perspective view and a configuration diagram of a clamp unit mounted on the front, rear, left, and right sides of the upper portion of the second unit.
7 is a perspective view and a conceptual view showing the third unit.
8 is a perspective view and a conceptual view showing the fourth unit.
As shown in the drawing, the cutting operation of the
The
The
The
The
Therefore, the present invention is to continuously and automatically perform production of cutting and discharging the jumbo roll toilet paper 100a arranged and transported to the correct position by arranging and feeding the jumbo roll toilet paper 100a arranged as shown in the figure.
The present invention is not limited to the above-described embodiment, but may be applied to various embodiments as follows.
The
The
If the
In order to drive the cutting
The polishing
In order to polish the
The
The
The
Since the jumbo roll toilet paper 100a has a structure for determining the cutting position of the toilet paper through the
The third unit is capable of receiving the jumbo roll toilet paper 100a in a stable manner and at the same time, the
The
In addition, a mechanism for mounting the pusher bearing 308 under the
The toilet paper guide 307 provided on the upper part of the
The
The
In addition, the discharging
The present invention, which is arranged and operated by the above units, has a structure in which a
The
As described above, according to the present invention, the production process is continuously performed by automating the process of supplying the jumbo roll toilet paper 100a and producing the finished product 100b, thereby improving the production efficiency. In addition, The idea is that it must be realized in order to create a comfortable and safe jumbo roll toilet paper (100 a) production environment in order to become unmanned automation and to help industrial safety.
And many other technical applications are also possible for those who have knowledge of the industry within the technical scope of the present invention.
1. The first unit
100 a. Jumbo roll toilet paper
100 b. Finished
101. Saw
102. Abrasive dust collection box
103. Motor
104. Reducer
105. Inverter Motor
106. Polishing unit
107. Crankshaft sensor sensor plate
108. Oil sprayer
109. Mainframe
110. Cutting arm
111. Connecting rod
112. Balance weight plate
113. Connecting rod length adjustment screw
114. Cutting arm rotary shaft
115. Upper belt for blades
116. Lower belt for blades
117. Blade rotating shaft
118. Polishing unit adjustment handle
151. A grinding wheel
152. Spring plate
153. Pneumatic cylinders
154. Grinding wheel adjustment handle
155. Oil injection pipe
2. The second unit
201. Toilet paper guide adjustment handle
202. Toilet paper guide adjustment gear
203. Motor for chain drive
204. Reducer for chain drive
205. Chain Gear
251. Toilet paper guide
252. Toilet paper clamp
253. Toilet paper clamp adjustment gear box
254. Toilet paper guide adjustable rack gear
255. Pneumatic cylinder for clamp drive
256. Handle for clamp adjustment
257. Gear for clamp adjustment
258. Rack gears for clamp adjustment
259. Clamping rail
260. Guide rail
290. Toilet paper stick
3. The third unit
301. Toilet paper pushing guide
302. Clamp Handle
303. Roller chain for transferring toilet paper
304. Toilet paper detection sensor unit
305. Chain tension adjusting unit
306. Chain guides
307. Toilet paper guide
308. Ball bearings
309. Guide adjustment gear
310. Guide Shaft
311. Guide Gear Rack Gear
4. The fourth unit
401. Conveyor drive motor
402. Conveyor drive wheel
403. Conveyor wheel
404. Conveyor belt
405. Guide for draining toilet paper
406. Clamp Handle
5. Safety cover unit
6. Control box
Claims (5)
A second unit equipped with a clamp unit attached to the front and rear sides so as to stably catch and cut the jumbo roll toilet paper, to adjust the inner diameter of the clamp according to the standard of the toilet paper, and to automatically operate to correspond to the widths of various articles; And
A third unit mounted with a sensor for receiving a jumbo roll toilet paper from an external device so as to enable stable introduction of the product and equipped with a guide for deflection of the conveying roller chain and maintaining a stable posture of the toilet paper roll mounted on the roller chain;
And a fourth unit consisting of two rows of conveyors and the outlet guide being adjusted,
Wherein the first, second, third, and fourth units are arranged in a schematic manner.
The first unit includes:
A cutting arm constituted by a connecting rod whose length is adjusted with the crankshaft and on which a rotating blade is mounted,
And a polishing unit having a structure corresponding to a change in the diameter of the blade.
The second unit comprising:
A toilet paper guide equipped with a rack gear device for adjusting the clamp so as to correspond to diameters of various standards of toilet paper,
A rack gear box provided above the guide for adjusting the diameter of the toilet paper to be appropriate,
An air pressure cylinder for driving the clamp after the rack gear box rotating part is fixed,
A second unit mounted on the front, back, right, and left sides of the upper surface,
Wherein a motor and a speed reducer are mounted for driving the chain to be transported in correspondence with the width of the toilet paper of the finished product.
Wherein the third unit comprises: an adjustment device for simultaneously adjusting the guide by one adjustment corresponding to the change of the diameter of the toilet paper;
A chain guide for preventing deflection of the roller chain,
A toilet paper mound guide for mounting a bearing on the toilet paper mound and guiding the bearing is mounted,
And a sensor for detecting the position of the jumbo roll toilet paper is mounted on the guide side.
Wherein the fourth unit comprises a guide which is adjustable in correspondence with a change in diameter of the toilet paper,
And a conveyor composed of two lines of conveyor belts formed by avoiding the interference of the toilet paper plunger.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150186995A KR20170076989A (en) | 2015-12-26 | 2015-12-26 | Jumbo Roll Tissue Paper Auto Cutting Machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150186995A KR20170076989A (en) | 2015-12-26 | 2015-12-26 | Jumbo Roll Tissue Paper Auto Cutting Machine |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20170076989A true KR20170076989A (en) | 2017-07-05 |
Family
ID=59352276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150186995A KR20170076989A (en) | 2015-12-26 | 2015-12-26 | Jumbo Roll Tissue Paper Auto Cutting Machine |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR20170076989A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108481378A (en) * | 2018-05-11 | 2018-09-04 | 江苏众立生包装科技有限公司 | A kind of tipping paper paper cutter |
CN108529103A (en) * | 2018-03-14 | 2018-09-14 | 施淑琴 | A kind of Electronic Health Record device |
KR20230154617A (en) | 2022-05-02 | 2023-11-09 | 김진오 | Jumbo roll tissue roll device |
-
2015
- 2015-12-26 KR KR1020150186995A patent/KR20170076989A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108529103A (en) * | 2018-03-14 | 2018-09-14 | 施淑琴 | A kind of Electronic Health Record device |
CN108481378A (en) * | 2018-05-11 | 2018-09-04 | 江苏众立生包装科技有限公司 | A kind of tipping paper paper cutter |
CN108481378B (en) * | 2018-05-11 | 2024-02-09 | 江苏众立生包装科技有限公司 | Paper cutter for tipping paper |
KR20230154617A (en) | 2022-05-02 | 2023-11-09 | 김진오 | Jumbo roll tissue roll device |
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