KR20170052985A - Apparatus For Testing Welding Characteristics Between Electrode Lead And Bus Bar For Welding And Method Of Using The Same - Google Patents
Apparatus For Testing Welding Characteristics Between Electrode Lead And Bus Bar For Welding And Method Of Using The Same Download PDFInfo
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- KR20170052985A KR20170052985A KR1020150155184A KR20150155184A KR20170052985A KR 20170052985 A KR20170052985 A KR 20170052985A KR 1020150155184 A KR1020150155184 A KR 1020150155184A KR 20150155184 A KR20150155184 A KR 20150155184A KR 20170052985 A KR20170052985 A KR 20170052985A
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- South Korea
- Prior art keywords
- block
- receiving groove
- electrode lead
- mask
- pedestal
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- G01R31/3641—
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- G01R31/024—
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/3644—Constructional arrangements
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- G01R31/3658—
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The present invention provides an electrode lead to be used for a battery cell and a bus bar to be connected to an electrode lead in a laboratory before development of a battery cell to confirm the influence of the welding operation at the production site according to the connection shape of the electrode lead and the bus bar in the laboratory A method of testing a weldability between an electrode lead and a bus bar and a method of using the apparatus. The connecting device includes: a pedestal having a receiving groove; A pushbutton located on the pedestal around the receiving groove; A mask block contacting the sides of the pedestal and the presser bar to form a space around the receiving groove; Molded support blocks and bending blocks enclosed by pedestals, pushers and mask blocks; And a core block passing through the mask block and having a welding conduit facing the receiving groove.
Description
The present invention relates to an electrode lead, which is suitable for individually preparing components to be used in an electrical product before development of a battery-related electrical product, and for confirming in advance the influence of the welding operation on the production site according to the connection shape of the components. And a method of using the apparatus.
Recently, in order to reduce the air pollution caused by the exhaust gas of a vehicle, the vehicle is being manufactured based on a study for securing a driving force by using an internal combustion engine and / or an electric motor. Accordingly, the vehicle evolved in the order of a hybrid car, a plug-in hybrid car, and an electric car. In this case, the hybrid vehicle and the plug-in hybrid vehicle have an internal combustion engine, an electric motor and a battery pack, and the electric vehicle has an electric motor and a battery pack without an internal combustion engine.
In addition, the battery pack also evolved with hybrid vehicles, plug-in hybrid vehicles and electric vehicles. The battery pack is configured to be chargeable on the outside and inside of the electric vehicle. The battery pack has battery cells electrically connected to each other. The battery cell has an electrode assembly, a pouch case, and electrode leads. The electrode assembly is sealed with a pouch jacket to produce electricity. The pouch exterior member seals the electrode assembly to protect the electrode assembly from external influences.
One end of the electrode lead is electrically connected to the electrode assembly through the pouch case to give the battery cell an electrical polarity. The other end of the electrode lead is exposed to the outside of the pouch exterior member and connected to at least one bus bar. The bus bar includes a strip-shaped welded portion on one side and measures the voltage of the battery cell on the other side or is electrically connected to an external terminal of the battery pack. The other side of the bus bar is electrically connected to a printed circuit board for voltage measurement when measuring the voltage of the battery cell.
The connection between the electrode lead and the bus bar is performed through a welding operation. That is, the electrode leads are formed in a plate shape, and the ends of the electric leads are bent to face the welded portions of the bus bars before performing the welding work. Next, the end portion of the electrode lead and the welding portion of the bus bar are welded with a laser in contact with each other. Here, the welding characteristic between the electrode lead and the bus bar depends on the degree of close contact between the end portion of the electrode lead and the welded portion of the bus bar.
If the electrode leads are not in close contact with the bus bars before the welding operation is performed, the electrode leads and the bus bars have voids at the weld interface. During the welding operation, the void serves as a barrier to transfer the melt of the electrode lead to the bus bar or the melt of the bus bar to the electrode lead. Thus, the welding operation forms a weld with air bubbles in the gap between the electrode lead and the bus bar. In this case, the bubble of the weld increases the contact resistance between the electrode lead and the bus bar. As the contact resistance increases, the welds cause a voltage drop and reduce the energy efficiency of the battery cell.
SUMMARY OF THE INVENTION It is an object of the present invention to provide an electrode lead for use in a battery cell and a bus bar to be in contact with the electrode lead in advance at the level of a laboratory, The present invention is directed to a welding apparatus for testing the welding characteristics between an electrode lead and a bus bar, which is suitable for testing welding characteristics between an electrode lead and a bus bar, and a method of using the apparatus.
According to an aspect of the present invention, there is provided an apparatus for connecting a welding electrode lead and a bus bar, comprising: a rectangular plate having a central region of one side thereof partially opened at an upper portion of one side of the rectangular plate, A support base defining a receiving groove extending toward the opposite side and having mounts protruding from both ends of the one side surface below the receiving groove at a lower portion of the one side surface; A pressing member positioned on the support table and surrounding the receiving groove; A mask defining an induction hole facing the receiving groove; a mask block having seating portions protruding from the mask toward the support base and positioned on the mounts, respectively; A forming support block and a bending block positioned respectively in said receiving groove and between said seating portions; And a core block having a welded conduit inserted into the guide hole.
According to the present invention, the receiving groove may have a larger width in the inside than in the one side along the direction parallel to the one side.
According to the present invention, the mounting portions may be spaced apart by a size equal to the opening width of the receiving groove formed along the one side surface.
According to the present invention, the support base may have hooking protrusions protruding from the one side surface toward the inside of the receiving groove.
Preferably, the pedestal may have a semicircular gripping groove communicating with the receiving groove at the opposite side of the one side.
According to the present invention, the pusher may have a 'C' shape and may be opened toward the one side of the base.
Preferably, the pushing plate may be vertically aligned with the one side surface of the support base.
According to the present invention, the mask may contact the mounts through the lower end to surround the space between the mounts together with the mountings and the mountings.
Preferably, the seating portion is located around the guide hole, and exposes a lower end portion of the mask below the seating portion, and is capable of contacting the support pedestal and the press pedestal.
In one aspect, the mask block may have the same width as the pedestal and the pushbone along a direction parallel to the one side of the pedestal.
According to the present invention, the molded support block can be accommodated in the receiving groove and can be brought to the same level as the pedestal just below the pushing table.
According to the present invention, the bending block is located on the space between the mounts between the mounts, and can be partially inserted into the receiving groove to face the molded support block.
Preferably, the forming support block and the bending block are in the shape of a quadrangular prism, the forming support block is at right angles to the corner of the quadrangular prism, and the bending block can be rounded at the corners of the quadrangular prism.
According to the present invention, the core block may have a flange surrounding the inlet of the welded conduit at the periphery of the guide hole at the opposite side of the seating portions and in contact with the mask.
According to another aspect of the present invention, there is provided a method of using a connecting device for a welding electrode lead and a bus bar, the method including: mounting portions protruding from both edges of one side of a rectangular plate; Preparing a pedestal having a receiving groove which opens at a central region and extends to the opposite side of the one side; Sequentially arranging a forming support block and a bus bar in the receiving groove toward the one side; Disposing an electrode lead for the battery cell on the support base, the forming support block and the bus bar, and arranging the end of the electrode lead so as to protrude from an upper end of the bus bar; Disposing a pushbutton to press the electrode lead on the support base; Disposing a mask block on the mounting portions for connecting the mounting portions and surrounding the electrode lead, the mask block having guide holes facing the receiving groove; Inserting a bending block in the mask block on the mounts to bend the electrode leads toward the bus bar; Inserting a core block into the guide hole of the mask block after separating the bending block from the electrode lead, thereby bringing the electrode lead into close contact with the bus bar; And performing welding on an electrode lead exposed to the welding hole through a welding hole passing through the core block.
The apparatus for testing the weldability between the electrode leads and the bus bars according to the present invention provides a tool for easily testing the weldability of the bus bars and the electrode leads in a laboratory environment.
In addition, the method of using the weldability testing apparatus according to the present invention evaluates the welding characteristics according to the connection shape of the electrode leads and the bus bars, and feeds them back to the production site, thereby preventing the welding quality deterioration of the electrode leads and the bus bars at the production site .
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate an embodiment of the invention and, together with the description given below, serve to further augment the technical spirit of the invention, And shall not be interpreted.
1 is an exploded perspective view showing an apparatus for testing the weldability between an electrode lead and a bus bar according to an embodiment of the present invention.
Fig. 2 is a perspective view showing a coupling relation between the pedestal, the forming support block, the presser, the mask block and the bending block in Fig. 1. Fig.
Fig. 3 is a cross-sectional view showing a coupling relationship between the pedestal, the forming support block, the presser, the mask block and the bending block taken along the cutting line I-I 'in Fig.
Fig. 4 is a perspective view showing the coupling relationship between the support block, the forming support block, the presser, the mask block, and the core block after the bending block is separated from the mask block in Fig.
Figs. 5 to 13 are schematic views for explaining a method of using the apparatus for testing the weldability between the electrode lead and the bus bar of Fig. 1 and an operation mechanism thereof.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. Prior to this, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary meanings, and the inventor should appropriately interpret the concept of a term appropriately in order to describe its own application in the best way possible. It should be interpreted in accordance with the meaning and concept consistent with the technical idea of the present invention based on the principle that it can be defined. Therefore, the embodiments described in the present specification and the configurations shown in the drawings are only examples of the present invention, and are not intended to represent all of the technical ideas of the present invention. Therefore, various equivalents And variations are possible.
In the embodiment described below, the battery cell refers to a lithium secondary battery. Here, the lithium secondary battery is generally referred to as a secondary battery in which lithium ions act as working ions during charging and discharging to cause an electrochemical reaction between the positive electrode and the negative electrode. However, it is apparent that the present invention is not limited to the kind of the battery.
FIG. 1 is an exploded perspective view showing an apparatus for testing a weldability between an electrode lead and a bus bar according to an embodiment of the present invention. FIG. 2 is a cross- FIG.
3 is a cross-sectional view showing a coupling relationship between the support bar, the forming support block, the presser bar, the mask block and the bending block taken along the cutting line I-I 'in Fig. 2, and Fig. 4 is a cross- And FIG. 5 is a perspective view showing a coupling relationship between the support block, the molded support block, the presser bar, the mask block and the core block after the separation of the banding block from the support block.
1 to 4, an apparatus for testing weldability between an electrode lead and a bus bar according to the present invention includes a
Here, the
Preferably, the
Here, the
In another aspect, the
In another aspect, the
In one aspect, the forming
Here, the
The first through
The
Preferably, the
Preferably, the seating
In one aspect, the
The bending
Preferably, the bending
The
Here, the
Figs. 5 to 13 are schematic views for explaining a method of using the apparatus for testing the weldability between the electrode lead and the bus bar of Fig. 1 and an operation mechanism thereof.
Referring to Fig. 5, first, the
The catching
Subsequently, the molded
In one aspect, the forming
Here, the forming
Next, referring to FIG. 6, a plate-shaped
When the electrode leads 130 include the lower electrode leads 124 and the upper electrode leads 128, the lower electrode leads 124 and the upper electrode leads 128 are connected to one
Next, an
Referring to Fig. 7, a
In one aspect, the
Next, the
The
5) of the
Referring to FIG. 8, the
Referring to Figs. 9-11, a bending
10, the bending
Referring to FIG. 12, the bending
Subsequently, the
Referring to FIG. 13, the
Here, the
The
The
After the welded body of the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not to be limited to the details thereof and that various changes and modifications will be apparent to those skilled in the art. And various modifications and variations are possible within the scope of the appended claims.
Claims (15)
A pressing member positioned on the support table and surrounding the receiving groove;
A mask defining an induction hole facing the receiving groove; a mask block having seating portions protruding from the mask toward the support base and positioned on the mounts, respectively;
A forming support block and a bending block positioned respectively in said receiving groove and between said seating portions; And
And a core block having a welding conduit inserted into the guide hole. The apparatus for testing the weldability between the electrode lead and the bus bar.
Wherein the receiving groove has a larger width in a direction parallel to the one side than in the one side.
Wherein the mounting portions are spaced apart from each other by the same size as the opening width of the receiving groove formed along the one side surface.
Wherein the support base has hooks protruding from the one side surface toward the inside of the receiving groove.
Wherein the support base has a semicircular gripping groove communicating with the receiving groove at an opposite side of the one side surface.
Wherein the pushbars are opened toward the one side surface of the support base.
Wherein the pushbars are vertically aligned with the one side surface of the support base.
Wherein the mask is in contact with the mounting portions through a lower end portion and surrounds the space between the mounting portions together with the mounting portions and the mounting portions.
Wherein the seating portion is positioned around the guide hole and exposes a lower end portion of the mask below the seating portion, and is in contact with the pedestal and the pressing bar.
Wherein the mask block has the same width as that of the pedestal and the pushing table along a direction parallel to the one side of the pedestal.
Wherein the forming support block is accommodated in the receiving groove and is leveled with the pedestal immediately below the pressing pedestal.
Wherein the bending block is located on a space between the mounts between the mounts and is partially inserted into the receiving groove to face the forming support block.
The forming support block and the bending block are formed in a square pillar shape,
Wherein the forming support block is at right angles to the corner of the quadrangular column,
Wherein the bending block is rounded at the corners of the rectangular column.
Wherein the core block has a flange surrounding the inlet of the welded conduit and in contact with the mask at a periphery of the guide hole at an opposite side of the seating portions.
Sequentially arranging a forming support block and a bus bar in the receiving groove toward the one side;
Disposing an electrode lead for the battery cell on the support base, the forming support block and the bus bar, and arranging the end of the electrode lead so as to protrude from an upper end of the bus bar;
Disposing a pushbutton to press the electrode lead on the support base;
Disposing a mask block on the mounting portions for connecting the mounting portions and surrounding the electrode lead, the mask block having guide holes facing the receiving groove;
Inserting a bending block in the mask block on the mounts to bend the electrode leads toward the bus bar;
Inserting a core block into the guide hole of the mask block after separating the bending block from the electrode lead, thereby bringing the electrode lead into close contact with the bus bar; And
And performing welding on an electrode lead exposed to the welding hole through a welding hole passing through the core block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150155184A KR102023722B1 (en) | 2015-11-05 | 2015-11-05 | Apparatus For Testing Welding Characteristics Between Electrode Lead And Bus Bar For Welding And Method Of Using The Same |
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KR1020150155184A KR102023722B1 (en) | 2015-11-05 | 2015-11-05 | Apparatus For Testing Welding Characteristics Between Electrode Lead And Bus Bar For Welding And Method Of Using The Same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3670063A4 (en) * | 2018-01-05 | 2020-12-16 | Lg Chem, Ltd. | Laser welding apparatus comprising laser beam blocking block |
Citations (4)
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KR20090011601A (en) * | 2007-07-27 | 2009-02-02 | 주식회사 엘지화학 | Welding jig for preparation of battery pack |
KR20090059186A (en) * | 2007-12-06 | 2009-06-11 | 주식회사 엘지화학 | Electrode terminal welding device and welding process using the same |
KR20130076505A (en) * | 2011-12-28 | 2013-07-08 | 에이치엘그린파워 주식회사 | Connection method for bus-bar of battery module, and battery module by the same |
KR20130116562A (en) * | 2012-04-16 | 2013-10-24 | 에스케이이노베이션 주식회사 | Laser welding apparatus for electrode terminal |
-
2015
- 2015-11-05 KR KR1020150155184A patent/KR102023722B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20090011601A (en) * | 2007-07-27 | 2009-02-02 | 주식회사 엘지화학 | Welding jig for preparation of battery pack |
KR20090059186A (en) * | 2007-12-06 | 2009-06-11 | 주식회사 엘지화학 | Electrode terminal welding device and welding process using the same |
KR20130076505A (en) * | 2011-12-28 | 2013-07-08 | 에이치엘그린파워 주식회사 | Connection method for bus-bar of battery module, and battery module by the same |
KR20130116562A (en) * | 2012-04-16 | 2013-10-24 | 에스케이이노베이션 주식회사 | Laser welding apparatus for electrode terminal |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3670063A4 (en) * | 2018-01-05 | 2020-12-16 | Lg Chem, Ltd. | Laser welding apparatus comprising laser beam blocking block |
US11527805B2 (en) | 2018-01-05 | 2022-12-13 | Lg Energy Solution, Ltd. | Laser welding apparatus comprising laser beam blocking block |
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KR102023722B1 (en) | 2019-09-20 |
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