KR20170024421A - Gate cutting apparatus for injection molding lens - Google Patents
Gate cutting apparatus for injection molding lens Download PDFInfo
- Publication number
- KR20170024421A KR20170024421A KR1020150119676A KR20150119676A KR20170024421A KR 20170024421 A KR20170024421 A KR 20170024421A KR 1020150119676 A KR1020150119676 A KR 1020150119676A KR 20150119676 A KR20150119676 A KR 20150119676A KR 20170024421 A KR20170024421 A KR 20170024421A
- Authority
- KR
- South Korea
- Prior art keywords
- lens
- cutting
- lenses
- unit
- gate
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/00192—Demoulding, e.g. separating lenses from mould halves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/0023—Transferring contact lenses
- B29D11/0024—Transferring contact lenses using a vacuum suction gripper
Abstract
The lens gate cutting apparatus according to the present invention includes two or more workbenches, an injection molding arrangement unit for arranging the lens moldings on two or more workbenches according to a predetermined cutting rule, and a plurality of lenses assigned to the two or more workbenches A lens storage portion including two or more cutting portions for separating one or more different lenses from each other, a lens storage portion formed by two or more tray portions corresponding one to one to two or more cutting portions, At least two sorters for picking up a lens from two or more lens cut-out parts and accommodating the lens in a tray area corresponding to the separated lens, a lens feed part and an injection part arrangement for feeding at least two sorters between two or more cutting parts and lens- And a control section for controlling the cut section and the lens feed section.
Description
The present invention relates to a lens gate cutting apparatus, and more particularly, to an apparatus for separating a large amount of lenses from a lens projection mass produced by an injection molding machine.
In general, plastic lenses are inexpensive and cost-effective compared to glass lenses and are widely used in cellular phone cameras, disk pickup devices, and the like. Generally, when a small product is to be injected, a plurality of products are molded into a single molded product in order to reduce the consumption of materials such as tangs and gates and increase the working efficiency. Generally, a plurality of individual lenses are formed by injection molding a lens insert connected to a runner, and a plurality of lenses are cut and separated from the injection molding.
When injection molding a single lens extrusion, it is possible to form the plurality of lenses so as to include different types of lenses, instead of manufacturing all the same one type. For example, lenses having different refractive indices may be included in one lens mold, or both lenses may be formed to include both convex lenses and concave lenses. However, in this case, it is necessary to note that different kinds of lenses are mixed in the cutting process. Particularly, since it is difficult to distinguish the difference between the lenses by the naked eye, it is necessary to classify the lenses so that different lenses are not mixed with each other. In addition, the production efficiency is lowered because of the time required to separate and load different lenses. Korean Patent No. 10-1178928 discloses a technique for increasing the mass production efficiency of an injection lens, but does not solve the above-described problems.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a lens gate cutting apparatus capable of improving the production efficiency of a lens injection product including lenses of different types.
A lens gate cutting apparatus according to the present invention is a lens gate cutting apparatus for cutting a gate of a lens injection molded integrally with a plurality of indexed lenses to separate the lens. The lens gate cutting apparatus according to the present invention includes two or more workbenches, an injection molding arrangement for arranging the lens moldings on two or more workbenches according to a predetermined cutting rule, and a plurality of lenses indexed correspondingly to two or more workbenches A lens accommodating portion formed of at least two tray regions corresponding to two or more cutting portions in one-to-one correspondence, a lens accommodating portion formed integrally with two or more of the cutting portions, At least two sorters for picking up a lens from two or more lens cut-out parts and accommodating the lens in a tray area corresponding to the separated lens, a lens feed part and an injection part arrangement for feeding at least two sorters between two or more cutting parts and lens- And a control section for controlling the cut section and the lens feed section.
The lens conveying portion includes a pair of linear guides arranged in the X-axis direction on both sides of the column and lens accommodating portion for moving the two or more sorters in the Y-axis direction, and moving the column in the X-axis direction.
An injection molding apparatus according to any one of
The control unit may assign an index of a lens to be cut to two or more cutting units among a plurality of indexed lenses based on a cutting rule and control the injection material conveying unit to cut only the lens to which two or more cutting units are allocated, . The control unit is configured to place the lens case in the initial state from the outer workbench among the two or more workbenches through the injection material transfer unit, to separate the lens assigned through the cutting unit corresponding to the outer workbench, Move the separated lens insert to the next work bench. Further, the control unit rotates the workbench to cut a lens corresponding to an index to which at least two cutting units are assigned.
The lens cut-off portion has a seating groove formed on an upper surface thereof so as to allow the lens to be seated. The lens cut-off portion is slidably formed on the base. The lens cut-off portion is positioned on the lower side of the lens during gate cutting, And further includes a lens holder. And, the at least two tray regions include at least one lens tray corresponding to each of the lenses assigned to the corresponding cutting portion. In addition, the sorter vacuum-adsorbs the lens separated from the lens cutting portion.
The lens gate cutting apparatus according to the present invention is characterized in that in the process of cutting a gate of a lens insert having a plurality of different lenses, different lenses are allocated to two or more cutting lines, and a lens is separated by cooperation between two or more cutting lines It is possible to shorten the time required to load other kinds of lenses and to increase the production efficiency of the lens extrudate.
1 is a perspective view showing an embodiment of a lens gate cutting apparatus according to the present invention.
2 is a side view of the lens gate cutting device shown in Fig.
3A is a plan view of the lens gate cutting apparatus shown in FIG.
Fig. 3B is a plan view of the lens housing portion of the tube lens cutting device shown in Fig. 1. Fig.
FIG. 4 is a schematic view of an injection molding arrangement of the lens gate cutting apparatus of FIG. 1. FIG.
FIG. 5 is a schematic view of a lens cut-out portion of the lens gate cutting apparatus of FIG. 1;
Fig. 6 is a view showing an example of a lens projection of the lens gate cutting apparatus of Fig. 1. Fig.
7 is a view for explaining the operation of a lens gate cutting apparatus according to an embodiment of the present invention.
FIG. 8A is a side view showing an injection part arrangement part and a lens cut part of a lens gate cutting device according to an embodiment of the present invention. FIG.
8B is a view illustrating a work table of a lens gate cutting apparatus according to an embodiment of the present invention.
8C is a view showing a lens holder of a lens gate cutting apparatus according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The terms and words used in the present specification are selected in consideration of the functions in the embodiments, and the meaning of the terms may vary depending on the intention or custom of the invention. Therefore, the terms used in the following embodiments are defined according to their definitions when they are specifically defined in this specification, and unless otherwise specified, they should be construed in a sense generally recognized by those skilled in the art.
1 is a side view of the lens gate cutting apparatus shown in Fig. 1, Fig. 3a is a plan view of the lens gate cutting apparatus shown in Fig. 1, Fig. And Fig. 3B is a plan view of the lens storage portion of the retardation cutting apparatus shown in Fig. 1 is a schematic plan view of a lens cutting unit of the lens gate cutting apparatus of FIG. 1, and FIG. 6 is a cross-sectional view of the lens gate cutting apparatus of FIG. Fig. 8 is a view showing an example of a lens projection of a cutting device.
1 to 6, a lens gate cutting apparatus 1000 according to the present invention includes a
The
The injection
The
The
The
At least two
The
The control unit (not shown) controls the operation of the injection
Referring to FIG. 4, the injection
The injection
The two or
Referring to FIG. 5, the
7 is a view for explaining the operation of a lens gate cutting apparatus according to an embodiment of the present invention.
Referring to FIGS. 1 to 7, for convenience of explanation, the present invention includes four operation lines composed of four
7,
First, the first
The
The
When the second
Next, the above-described process is repeated in the same manner. The lenses 9 to 12 of the three-stage lens extruded
Next, the above-described process is repeated for the four-stage lens extruded
The
As described above, according to the present invention, one work group, one picker, one cutting unit, one sorter, and one tray region form one group, and cutting and storing processes are performed only for the lenses assigned according to the cutting rule . Therefore, in the process of loading the lens having the same index assigned to the lens tray, the
FIG. 8A is a side view showing an injection-molded part and a lens cut-out part of a lens gate cutting device according to an embodiment of the present invention, FIG. 8B is a view showing a work table of a lens gate cutting device according to an embodiment of the present invention, 8c is a view showing a lens holder of a lens gate cutting device according to an embodiment of the present invention.
8A to 8C, a lens gate cutting apparatus according to an embodiment of the present invention may include a work table 20, a cutting unit 30, and a lens holder 70 of the type described below.
The base 810 may be formed in a rectangular flat plate shape. Since the base 810 should be solid and flat, it is preferably made of a metal material.
The
The
The
The
The elevating
Meanwhile, the speed of the motor can be adjusted so as to adjust the lifting speed of the
The
In addition, the lens gate cutting device may further include a
In addition, the lens gate cutting device may further include a rotation unit (not shown) for rotating the work table 820. The rotating unit may be a servo motor, a step motor, and a rotating cylinder installed at the lower portion of the work table 820 and connected to the axis of the work table 820. When the lens gate cutting device further includes a rotation unit, the work table 820 is rotated by moving the
Further, the lens gate cutting apparatus may further include a heater (not shown) for heating the
The lens gate cutting device may further include a temperature sensor (not shown) for measuring the temperature of the
The operation of the lens gate cutting apparatus according to an embodiment of the present invention will now be described.
First, when a plurality of individual lenses are connected to the runner and the lens insert is seated in the V-shaped end
When the workbench 20 and the
Then, the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, It is possible.
1000: Lens gate cutting device
100: injection molding arrangement part 110:
120: work table 200: lens cut portion
210: cutting portion 220: lens holder
300: Lens compartment 400: Two or more sorters
500: lens feed part 510: linear guide
520: Column 910: Base
920: jig 930: outlet
Claims (10)
An injection molding machine comprising: an injection molding arrangement part including two or more workbenches and arranging the lens molding on the two or more workbenches according to a predetermined cutting rule;
A lens cutting part including at least two cutting parts for separating at least one lens assigned to each of the plurality of indexed lenses corresponding to the two or more work platforms on a one-to-one basis;
A lens housing part composed of at least two tray areas corresponding one to one to the at least two cutting parts;
Two or more Sorters corresponding to the two or more cutting portions on a one-to-one basis, the separated lenses being picked up from the two or more lens cutting portions and housed in a tray region corresponding to the separated lenses;
A lens transfer unit for transferring the two or more sorters between the at least two cutting units and the lens containing unit; And
A control unit for controlling the injection material arranging unit, the lens cutting unit, the sorter, and the lens transferring unit;
Wherein the lens gate cutting device comprises:
The lens-
A column for moving the at least two sorters in the Y-axis direction; And
A pair of linear guides arranged on both sides of the lens housing part in the X-axis direction and moving the column in the X-axis direction;
Wherein the lens gate cutting device comprises:
The injection-
At least two workbenches for supporting and fixing the lens extrudate in correspondence with the two or more cutting portions on a one-to-one basis, and rotating the lens extrudate;
An injection material conveying unit including at least two pickers for loading the lens moldings on the at least two workbenches and sequentially moving the lens molds stacked on the at least two workbenches to a neighboring workbench;
Wherein the lens gate cutting device comprises:
Wherein,
An index of a lens to be cut is assigned to the two or more cutting units among the plurality of indexed lenses based on the cutting rule, and the injection object conveying unit is controlled to cut only the lenses assigned to the two or more cutting units, And moving the lens gate cutting device sequentially in one workbench.
Wherein,
Wherein the at least two cutting portions rotate the workbench to cut a lens corresponding to an index assigned thereto.
The lens cut-
A lens holder slidably mounted on a base and having a seating groove formed on an upper surface thereof so as to be able to receive a lens, Further comprising a plurality of lens gate cutting devices.
Wherein the at least two tray regions include at least one lens tray corresponding to each of the lenses assigned to the corresponding cutting portion.
Wherein the sorter vacuum-adsorbs the lens separated from the lens cutting unit.
The control unit
Wherein the lens barrel is mounted on the outer workbench and the lens barrel is mounted on the outer workbench and the lens barrel is mounted on the workbench. And the moved lens workpiece is moved to a next work bench.
Wherein the at least two cutting portions simultaneously cut two gates of the lens extrusion to separate the two lenses at a time.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150119676A KR20170024421A (en) | 2015-08-25 | 2015-08-25 | Gate cutting apparatus for injection molding lens |
Applications Claiming Priority (1)
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KR1020150119676A KR20170024421A (en) | 2015-08-25 | 2015-08-25 | Gate cutting apparatus for injection molding lens |
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KR1020170097047A Division KR101849319B1 (en) | 2017-07-31 | 2017-07-31 | Gate cutting apparatus for injection molding lens |
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KR20170024421A true KR20170024421A (en) | 2017-03-07 |
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KR1020150119676A KR20170024421A (en) | 2015-08-25 | 2015-08-25 | Gate cutting apparatus for injection molding lens |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107139232A (en) * | 2017-05-31 | 2017-09-08 | 宁德师范学院 | A kind of accurate micromirror automatic shearing equipment and its method |
CN108000816A (en) * | 2017-12-14 | 2018-05-08 | 张伟 | A kind of plastic products mouth of a river automatic-shearing device |
KR20200123367A (en) * | 2019-04-21 | 2020-10-29 | 주식회사 코엠에스 | Gate Cutting Device |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101178928B1 (en) | 2012-04-03 | 2012-09-04 | 주식회사 쓰리텍 | cutting device of lens gate for camera module |
-
2015
- 2015-08-25 KR KR1020150119676A patent/KR20170024421A/en active Search and Examination
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101178928B1 (en) | 2012-04-03 | 2012-09-04 | 주식회사 쓰리텍 | cutting device of lens gate for camera module |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107139232A (en) * | 2017-05-31 | 2017-09-08 | 宁德师范学院 | A kind of accurate micromirror automatic shearing equipment and its method |
CN108000816A (en) * | 2017-12-14 | 2018-05-08 | 张伟 | A kind of plastic products mouth of a river automatic-shearing device |
CN108000816B (en) * | 2017-12-14 | 2020-12-18 | 聊城市飓风工业设计有限公司 | Automatic shearing device for plastic product water gap |
KR20200123367A (en) * | 2019-04-21 | 2020-10-29 | 주식회사 코엠에스 | Gate Cutting Device |
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