KR20170019582A - Leak Sensor for Liquide leakage - Google Patents

Leak Sensor for Liquide leakage Download PDF

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KR20170019582A
KR20170019582A KR1020150113571A KR20150113571A KR20170019582A KR 20170019582 A KR20170019582 A KR 20170019582A KR 1020150113571 A KR1020150113571 A KR 1020150113571A KR 20150113571 A KR20150113571 A KR 20150113571A KR 20170019582 A KR20170019582 A KR 20170019582A
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film layer
conductor
line
conductor line
conductor lines
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KR1020150113571A
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Korean (ko)
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KR101787372B1 (en
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김만호
이기종
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주식회사 피엠씨테크
이기종
김만호
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/16Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means
    • G01M3/165Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means by means of cables or similar elongated devices, e.g. tapes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/12Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing elastic covers or coatings, e.g. soapy water
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N21/78Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator producing a change of colour
    • G01N21/80Indicating pH value
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • GPHYSICS
    • G12INSTRUMENT DETAILS
    • G12BCONSTRUCTIONAL DETAILS OF INSTRUMENTS, OR COMPARABLE DETAILS OF OTHER APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G12B17/00Screening
    • G12B17/02Screening from electric or magnetic fields, e.g. radio waves

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  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
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  • Examining Or Testing Airtightness (AREA)

Abstract

A leak detection sensor is provided. The leakage detection sensor comprises: a base film layer extending in a first direction in a tape form; a noise blocking film layer formed on the base film layer to block external electromagnetic waves; A first insulation film layer formed on the first insulating film layer, the first to fourth conductor lines extending in the first direction, and the second insulation film covering at least a part of the first to fourth conductor lines, Wherein the first to fourth conductor lines are disposed side by side and the first gap between the first and second conductor lines is wider than the second gap between the second and third conductor lines They are spaced apart at regular intervals.

Description

Leak Sensor for Liquide leakage [

The present invention relates to leak detection sensors.

Liquid materials of various forms and properties such as water and chemical agents are being used at industrial sites or offices. These liquid materials are transported and used by piping or containers. At this time, if the liquid material leaks to the outside, the operator or the persons or objects in the vicinity may be in a dangerous or difficult situation.

Various types of leak detection sensors for detecting leakage and leakage of such liquid materials have been used. Typical examples are cable-type leakage detection sensors, band- and tape-type leakage detection sensors, and modular leakage detection sensors.

The cable type leakage detection sensor or the band and tape type leakage detection sensor is a leakage detection sensor that detects leaks of various liquid substances (water, medicine, etc.) and informs the point where the liquid material leaks accurately and quickly. The electric current flowing along the conductor can be detected at the sensing line by the resistance of the leaked liquid material (potential difference is generated), so that leakage and leakage can be confirmed and the point of occurrence can be confirmed.

However, the conventional cable type leak detecting sensor or band and tape type leak detecting sensor has a problem that the sensing part is exposed to the outside, so that it is vulnerable to disturbance of external noise, and the sensor malfunctions.

Korean Patent Laid-Open Publication No. 2011-0053704 discloses a leakage and rupture sensing device for pipes.

The object of the present invention is to provide a structure capable of installing a sensor without space limitation by using a band, tape, or cable type sensing sensor in detecting leakage and leakage of a liquid material, And it is also possible to determine whether or not the sensor is alkaline or acidic.

Another object of the present invention is to provide a leakage detection sensor using a noise blocking film (shielding film) so as to prevent a sensor from malfunctioning due to disturbance of an external electromagnetic wave in a band, tape, or cable type sensor .

The problems to be solved by the present invention are not limited to the above-mentioned technical problems, and other matters not mentioned can be clearly understood by those skilled in the art from the following description.

According to an aspect of the present invention, there is provided a leakage detection sensor including a base film layer extending in a first direction in a tape form, a noise blocking film layer formed on the base film layer and shielding external electromagnetic waves, A first insulating film layer formed on the noise blocking film layer and having an insulating property, first to fourth conductor lines formed on the first insulating film layer and extending in the first direction, And a second insulating film layer covering at least a portion of the fourth conductor line, wherein the first to fourth conductor lines are arranged side by side, and the first gap between the first and second conductor lines is the same as the first and second conductor lines, May be spaced apart or spaced apart from the second spacing between the third conductor lines.

In some embodiments of the present invention, the second insulating film layer includes a plurality of holes, and at least a part of the first to fourth conductor lines may be exposed to the outside by the plurality of holes.

In some embodiments of the present invention, it further comprises a litmus film layer formed on the second insulating film layer, wherein the litmus film layer can determine the acidity or alkalinity of the contacted liquid substance.

In some embodiments of the present invention, the litmus film layer includes a plurality of sub-litmus film layers, and the plurality of sub-litmus film layers may be disposed apart from each other.

In some embodiments of the present invention, the first conductor line and the fourth conductor line may be electrically connected to each other.

In some embodiments of the present invention, the second conductor line and the third conductor line are disposed between the first conductor line and the fourth conductor line, and the second conductor line is disposed between the first conductor line and the fourth conductor line, 4 conductor line, and the third conductor line may be electrically disconnected from the first conductor line or the fourth conductor line.

In some embodiments of the present invention, the second conductor line and the third conductor line are disposed between the first conductor line and the fourth conductor line, and the second and third conductor lines are connected to the first conductor line May be electrically connected to each other.

According to another aspect of the present invention, there is provided a leakage detection sensor including first and second conductor lines, a first insulation line surrounding the first conductor line and having a first color, And a second insulation line having a second color different from the first color, wherein the first insulation line and the second insulation line are twisted in a pigtail shape.

In some embodiments of the present invention, the apparatus may further include a noise blocking line surrounding the first insulation line and the second insulation line and blocking external electromagnetic waves.

In some embodiments of the present invention, when the liquid material contacts the first insulation line, the first color may change to a third color different from the first color.

In some embodiments of the present invention, when the liquid material contacts the second insulation line, the second color may change to a fourth color different from the second color.

According to another aspect of the present invention, there is provided a leakage sensor including a base film layer extending in a first direction in a tape form, a conductor film formed on the base film layer, A noise blocking film layer formed on the base film layer in the same layer as the layer on which the conductor line is formed and shielding external electromagnetic waves and an insulation film layer formed on the conductor line and having an insulation property.

In some embodiments of the present invention, the conductor lines include first to fourth conductor lines, the first to fourth conductor lines are arranged side by side, and the first gap between the first and second conductor lines is , And may be spaced apart from the second spacing or spaced apart from the second spacing between the second and third conductor lines.

In some embodiments of the present invention, the insulating film layer includes a plurality of holes, and at least a part of the conductor lines may be exposed to the outside by the plurality of holes.

Other specific details of the invention are included in the detailed description and drawings.

The leak detecting sensor according to the technical idea of the present invention provides a configuration in which a sensor can be installed without a space limitation by using a leak detecting sensor of band, tape, or cable type.

Further, according to the leak detection sensor according to the technical idea of the present invention, it is also possible to discriminate whether the physical properties of the liquid material are acidic or alkaline.

In addition, it is possible to cover the holes exposed through the conductor line with a litmus film (test paper), thereby preventing malfunction due to external contamination.

In addition, the litmus film rapidly absorbs the leaked liquid material, and can quickly detect the leakage of the liquid material.

In addition, the litmus film can be separated into a plurality of sub-litmus films to prevent the liquid material from being transferred along the litmus film.

Further, a noise blocking film (shielding film) may be formed to prevent the sensor from malfunctioning due to external electromagnetic wave disturbance, thereby improving the durability of the leakage detection sensor.

1 is a partial perspective view of a leakage detection sensor according to an embodiment of the present invention.
2 is a cross-sectional view of a leakage detection sensor according to an embodiment of the present invention.
3 is a cross-sectional view of a leakage detection sensor according to another embodiment of the present invention.
4 is a cross-sectional view of a leakage detection sensor according to another embodiment of the present invention.
5 is a cross-sectional view of a leakage detection sensor according to another embodiment of the present invention.
6 is a layout diagram of a leakage detection sensor according to another embodiment of the present invention.
FIG. 7 is a view for explaining a method of operating a leak detection sensor according to some embodiments of the present invention.
8 schematically shows an apparatus for displaying a sensing operation of a leakage sensing sensor according to some embodiments of the present invention.
9 is a view for explaining a leakage detection sensor according to another embodiment of the present invention.
FIG. 10 is a view for explaining the configuration of the leakage detection sensor of FIG. 9; FIG.
11 is a plan view for explaining a leakage detection sensor according to another embodiment of the present invention.
12 is an exploded cross-sectional view of the connection tab of Fig.
13 is a partial cross-sectional view of a leakage detection sensor according to another embodiment of the present invention.
14 is a plan view of the leakage detection sensor of Fig.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention, and the manner of achieving them, will be apparent from and elucidated with reference to the embodiments described hereinafter in conjunction with the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Is provided to fully convey the scope of the invention to those skilled in the art, and the invention is only defined by the scope of the claims. Like reference numerals refer to like elements throughout the specification.

It is to be understood that when an element is referred to as being "connected to" or "coupled to" another element, it can be directly connected or coupled to another element, One case. On the other hand, when an element is referred to as being "directly coupled to" or "directly coupled to " another element, it means that it does not intervene in another element. "And / or" include each and every combination of one or more of the mentioned items.

It is to be understood that an element is referred to as being "on" or " on "of another element includes both elements immediately above and beyond other elements. On the other hand, when an element is referred to as being "directly on" or "directly above" another element, it means that it does not intervene another element in the middle.

The terms spatially relative, "below", "beneath", "lower", "above", "upper" Can be used to easily describe the correlation of components with other components. Spatially relative terms should be understood to include, in addition to the orientation shown in the drawings, terms that include different orientations of the device during use or operation. For example, when inverting an element shown in the figures, an element described as "below" or "beneath" of another element may be placed "above" another element . Thus, the exemplary term "below" can include both downward and upward directions. The components can also be oriented in different directions, so that spatially relative terms can be interpreted according to orientation.

The terminology used herein is for the purpose of illustrating embodiments and is not intended to be limiting of the present invention. In the present specification, the singular form includes plural forms unless otherwise specified in the specification. It is noted that the terms "comprises" and / or "comprising" used in the specification are intended to be inclusive in a manner similar to the components, steps, operations, and / Or additions.

Although the first, second, etc. are used to describe various components, it goes without saying that these components are not limited by these terms. These terms are used only to distinguish one component from another. Therefore, it goes without saying that the first component mentioned below may be the second component within the technical scope of the present invention.

Unless defined otherwise, all terms (including technical and scientific terms) used herein may be used in a sense commonly understood by one of ordinary skill in the art to which this invention belongs. Also, commonly used predefined terms are not ideally or excessively interpreted unless explicitly defined otherwise.

Hereinafter, leakage detection sensors according to the technical idea of the present invention will be described with reference to FIGS. 1 to 14. FIG.

1 is a partial perspective view of a leakage detection sensor according to an embodiment of the present invention. 2 is a cross-sectional view of a leakage detection sensor according to an embodiment of the present invention.

1 and 2, a leakage sensing sensor 1 according to an embodiment of the present invention includes a base film layer 10, a noise blocking film (shielding film) layer 20, a first insulating film layer 30 First to fourth conductor lines 41, 42, 43, and 44, a second insulating film layer 50, and the like.

The base film layer 10 serves as a base film. The base film layer 10 may have a tape shape extending in the first direction. The base film layer 10 may be formed of a polyethyleneterephthalate (PET) material to form a noise blocking film (carpet film) layer 20 on the top of the base film layer 10 by a printing method or a laminating method. However, the present invention is not limited thereto, and the base film layer 10 may be formed of, for example, polyethylene (PE), polytetrafluoroethylene (PTFE), polyvinyl chloride ), Polyimide (PI), Glassepoxy (FR-4) or other Teflon-based materials.

The base film layer 10 may be formed to a thickness of, for example, about 0.2 mm to 0.5 mm. A noise blocking film (shielding film) layer 20 made of a conductive material for blocking noise may be formed on the surface of the base film layer 10.

A noise blocking film (shielding film) layer 20 is formed on the base film layer 10 and disposed for noise blocking. Here, the noise refers to external electromagnetic waves that can affect the operation of the first to fourth conductor lines 41, 42, 43, and 44, for example.

The noise blocking film (car film) layer 20 may extend or be spaced in the first direction. The noise blocking film (shielding film) layer 20 may include, for example, a silicon resin containing carbon. Alternatively, the noise barrier film (shielding film) layer 20 may comprise conductive particles and a silicone resin. The silicone resin may be a room temperature moisture curable silicone resin used for the purpose of curing moisture at room temperature. The conductive particles generally refer to any metal particles that have been used as conductive metal particles. For example, the conductive particles can be gold-coated silver particles, gold-coated copper particles, gold-coated nickel particles, silver-coated copper particles, silver-coated nickel particles, silver-coated aluminum particles and the like.

The first insulating film layer 30 is formed on the noise blocking film (shielding film) layer 20 and may have insulating properties. The first insulating film layer 30 may include a general polymer material. For example, the first insulating film layer 30 may be formed of a material selected from the group consisting of polyethylene (PE), polyethylene terephthalate (PET), polytetrafluoroethylene (PTFE), polyvinyl chloride (PVC) , Polyimide (PI), Glassepoxy (FR-4) or other Teflon based materials. Alternatively, the first insulating film layer 30 may be formed of a general nonconductive silicon material.

The first to fourth conductor lines 41, 42, 43 and 44 are formed on the first insulating film layer 30 and extend in the first direction. When the leakage of the liquid material occurs, the first to fourth conductor lines 41, 42, 43, and 44 can detect a leak of the liquid material due to a short circuit occurring at the leakage occurrence point.

The first to fourth conductor lines 41, 42, 43, and 44 may be spaced apart from each other and extend in the first direction, and may be disposed in parallel with each other. The second conductor line 42 and the third conductor line 43 may be disposed between the first conductor line 41 and the fourth conductor line 44. The first distance d1 between the first conductor line 41 and the second conductor line 42 is set such that the second gap d2 between the second conductor line 42 and the third conductor line 43 is May be the same or wider.

For example, the second conductor line 42 and the third conductor line 43 may be noise isolation lines. The second conductor line 42 and the third conductor line 43 are arranged to block the influence of unnecessary external electromagnetic waves while the first conductor line 41 and the fourth conductor line 44 perform the leak detection operation Can be used.

The first conductor line 41 and the fourth conductor line 44 are electrically connected to each other and the second conductor line 42 is electrically connected to the first conductor line 41 or the fourth conductor line 44 And the third conductor line 43 may be electrically disconnected from the first conductor line 41 or the fourth conductor line 44.

The first conductor line 41 and the fourth conductor line 44 are electrically connected to each other and the second conductor line 42 and the third conductor line 43 are electrically connected to each other, And may be electrically connected to the line 41.

The second insulating film layer 50 is formed on the first to fourth conductor lines 41 to 42 and the at least part of the first to fourth conductor lines 41 to 42 As shown in Fig. For example, a plurality of holes may be formed in the second insulating film layer 50, and a part of the first to fourth conductor lines 41, 42, 43, and 44 may be exposed to the outside through the plurality of holes. . The plurality of holes may be formed at regular intervals or spaced apart from each other. The first conductor line 41 and the second conductor line 42 exposed through the plurality of holes may be short-circuited or the third conductor line 43 and the fourth conductor line 42 may be short- 44 or the first to fourth conductor lines 41, 42, 43, 44 are short-circuited so that a minute current flows through the first conductor line 41 and the fourth conductor line 44 And it is possible to detect whether a leak occurs or not by sensing the leakage. Specifically, in the first conductor line 41 and the fourth conductor line 44, the resistance value changes according to the position where leakage occurs, and the current value and the voltage value change accordingly. The leak occurrence position can be detected according to the changed current value and the voltage value.

On the other hand, when the first to fourth conductor lines 41, 42, 43, and 44 are formed, a conductive material may be further formed on the bottom of the conductor line to improve electrical conductivity. As the conductive material, pure carbon black or flakes of a metal having good electrical conductivity such as silver, copper, and platinum can be used. The conductive material may be energized immediately to confirm leakage even if a small amount of liquid material is dropped on a conductor line on the surface of the sensor, and it is preferable to use the conductive material when the sensor device should be configured sensitively.

When the leaked liquid material according to the present invention is dropped on the surface of the sensor, a large resistance existing between the first conductor line 41 and the fourth conductor line 44 becomes relatively small, The sensor controller can sense this current flowing. As a result, it can be seen that leakage occurred at the flange or the like where the leakage sensor according to the present invention is located.

On the other hand, after confirming that leakage has occurred, it is possible to perform the function again as a sensor without removing the sensor by removing the leaked liquid material again. Therefore, it is not necessary to replace the sensor according to the occurrence of leak, and it can be used semi-permanently once installed.

Hereinafter, a leakage detection sensor according to another embodiment of the present invention will be described.

3 is a cross-sectional view of a leakage detection sensor according to another embodiment of the present invention. For the sake of convenience of description, description of portions substantially the same as those of the leakage detection sensor 1 according to the embodiment of the present invention will be omitted.

3, a leakage detection sensor 2 according to another embodiment of the present invention includes a base film reinforcing plate 11, a base film layer 10, a noise blocking film (shielding film) layer 20, Film layer 30, first to fourth conductor lines 41, 42, 43, 44, a second insulating film layer 50, and the like.

The base film layer 10, the noise blocking film (shielding film) layer 20, the first insulating film layer 30, the first to fourth conductor lines 41, 42, 43 and 44, 50) are substantially the same as those described above.

The base film reinforcing plate 11 is disposed under the base film layer 10 and arranged to enhance the rigidity of the base film layer 10. [ The base film reinforcing plate 11 is formed in substantially the same shape as the base film layer 10 and may have a tape shape or a spaced shape extending in the first direction.

The base film reinforcing plate 11 may be made of various materials laminated to reinforce the strength of the surface while protecting the base film layer 10. The thickness of the base film reinforcing plate 11 may be about 0.05 mm to 2.5 mm.

4 is a cross-sectional view of a leakage detection sensor according to another embodiment of the present invention. For the sake of convenience of description, description of portions substantially the same as those of the leakage detection sensor according to some embodiments of the present invention will be omitted.

4, a leakage detection sensor 3 according to another embodiment of the present invention includes a base film reinforcing plate 11, a base film layer 10, a noise blocking film (shielding film) layer 20, The first insulating film layer 30, the first to fourth conductor lines 41, 42, 43 and 44, the second insulating film layer 50, the litmus film layer 60, and the like.

The base film reinforcing plate 11, the base film layer 10, the noise blocking film (shielding film) layer 20, the first insulating film layer 30, the first to fourth conductor lines 41, 42, 43 and 44 ) And the second insulating film layer 50 are substantially the same as those described above.

The litmus film layer 60 may be formed on the second insulating film layer 50. The litmus film layer 60 is formed to cover the first to fourth conductor lines 41, 42, 43, and 44 exposed to the outside through a plurality of holes formed in the second insulating film layer 50, for example. . That is, the litmus film layer 60 can determine the acidity or alkalinity of the liquid material contacting the first to fourth conductor lines 41, 42, 43, and 44, have.

In the case where the liquid material is leaked, when it comes into contact with the litmus film layer 60, the color is changed, and the leak occurrence point can be detected.

In addition, the litmus film layer 60 may include a plurality of sub-litmus film layers 60 ', and the plurality of sub-litmus film layers 60 may be disposed apart from each other. The reason for including the plurality of sub-litmus film layers 60 is to prevent the liquid material from transferring along the litmus film layer, and each of the plurality of sub-litmus film layers 60 includes the second insulating film layer 50, As shown in FIG. At this time, in the case where the first to fourth conductor lines 41, 42, 43, and 44 perform the leak sensing operation, the acidity or alkalinity of the liquid material leaked by the plurality of sub- Can be distinguished.

5 is a cross-sectional view of a leakage detection sensor according to another embodiment of the present invention. For the sake of convenience of description, description of portions substantially the same as those of the leakage detection sensor according to some embodiments of the present invention will be omitted.

5, a leakage detection sensor 4 according to another embodiment of the present invention includes a base film reinforcing plate 11, a base film layer 10, a first noise blocking film (shielding film) layer 20, The first insulating film layer 30, the first to fourth conductor lines 41, 42, 43 and 44, the second insulating film layer 50, the second noise blocking film (shielding film) layer 70, An insulating film layer 80, and the like.

The base film layer 10, the first insulating film layer 30, the first to fourth conductor lines 41, 42, 43, and 44, and the second insulating film layer 50 are formed on the base film reinforcing plate 11, the base film layer 10, Are substantially the same as those described above.

In addition, the first noise blocking film (shielding film) layer 20 and the second noise blocking film (shielding film) layer 70 have substantially the same structure as the noise blocking film (shielding film) layer 20 described above.

The leak detecting sensor 4 is formed by covering a second insulating film layer 50 on the first to fourth conductor lines 41, 42, 43 and 44 and forming a second noise blocking film (shielding film) layer 70 , And covers the third insulating film layer 80 thereon. (Shielding film) layer 20 and the second noise blocking film (shielding film) layer 70 to maximize the external electromagnetic wave shielding effect and to protect the second noise blocking film (shielding film) layer 70 A third insulating film layer 80 is formed. The second noise blocking film (shielding film) layer 70 and the third insulating film layer 80 may have holes having the same shape as the second insulating film layer 50, and may have spaced holes.

The third insulating film layer 80 may include a general polymer material. For example, the third insulating film layer 80 may be made of polyethylene (PE), polyethylene terephthalate

It is made of polyethylene terephthalate (PET), polytetrafluoroethylene (PTFE), polyvinyl chloride (PVC), polyimide (PI), Glassepoxy (FR-4) . Alternatively, the third insulating film layer 80 may be formed of a general nonconductive silicon material.

6 is a layout diagram of a leakage detection sensor according to another embodiment of the present invention. For the sake of convenience of description, description of portions substantially the same as those of the leakage detection sensor according to some embodiments of the present invention will be omitted.

6, a leakage sensing sensor 5 according to another embodiment of the present invention includes a base film layer 10, a noise blocking film (shielding film) layer 20, a first insulating film layer 30, First to fourth conductor lines 41 ', 42', 43 ', 44', a second insulating film layer 50, and the like.

The leak detection sensor 5 shows that the first to fourth conductor lines 41 ', 42', 43 ', 44' are arranged in a plate shape. That is, a noise blocking film (shielding film) layer 20 is formed on a plate-shaped base film layer 10, a first insulating film layer 30 is formed thereon, and a first conductor line 41 ' And the second conductor line 42 'are arranged in a spiral shape. For example, the first conductor line 41 'and the second conductor line 42' are arranged in a spiral form, and the third conductor line 43 'and the fourth conductor line 44' . The arrangement of the first conductor line 41 'and the second conductor line 42' in a spiral form is for performing an operation of sensing leakage of the liquid material over a wide range.

The first conductor lines 41 'are spirally arranged on the first insulating film layer 30 at a predetermined interval. A positive (+) current flows through the first conductor line 41 '.

Like the first conductor lines 41 ', the second conductor lines 42' are spirally arranged on the first insulation film layer 30 at a predetermined distance from each other. At this time, a minus (-) current flows through the second conductor line 42 '.

By the arrangement of the first conductor line 41 'and the second conductor line 42', the sensing module can constitute a sensing sensor having a certain area. Preferably, the spacing between the first conductor line 41 'and the second conductor line 42' can vary by about 3 mm or vary. This narrow spacing allows the liquid material to come into contact with the first conductor line 41 'and the second conductor line 42' at the same time when the liquid material falls due to leakage of the liquid material, 41 'and the second conductor line 42'. Therefore, when leakage of the liquid material occurs, an electrical short between the first conductor line 41 'and the second conductor line 42' occurs, the resistance value is changed, and the detection sensor controller changes the resistance value Thereby detecting the leakage of the liquid material.

In this way, when leakage of the liquid material occurs, the leakage sensor 5 detects the change in the resistance value due to the contact of the dropped liquid material, and can quickly and accurately determine whether leakage has occurred.

For example, a plurality of leak detecting sensors 5 may be disposed under the target flange. Here, since the leakage of the flange occurs at the connection portion between the flanges, it is preferable that the leakage detection sensor 5 is located at the lower portion of the flange connection portion.

Hereinafter, with reference to FIGS. 7 and 8, a description will be given of a method of operating the leak detection sensor according to some embodiments of the present invention.

FIG. 7 is a view for explaining a method of operating a leak detection sensor according to some embodiments of the present invention. 8 schematically shows an apparatus for displaying a sensing operation mode of a leakage sensing sensor according to some embodiments of the present invention.

7, a leakage detection sensor 1 is connected to the detection sensor 100, and the detection sensor 100 is connected to the display unit 200 or the sensor module controller 200 to display the detection operation have.

8, the display unit 200 may include first to third light emitting units L1, L2, and L3, and may include first to third light emitting units L1, L2, and L3. Whether leakage occurs or not can be determined depending on whether or not the light is emitted. The first to third light emitting units L1, L2 and L3 emit light of different colors. For example, during the light emitting operation of the first light emitting unit L1, 2 conductor lines 42 and informs that the operation is in a normal state during the light emission operation of the third light emitting portion L3 and notifies the first light emitting portion L2 of the first A short circuit may occur in a part of the conductor line 41 or the fourth conductor line 44 to inform that the circuit is open.

Such a configuration is not limited to those shown in Figs. 7 and 8, and can be modified in other deformable forms to perform a display operation.

9 is a view for explaining a leakage detection sensor according to another embodiment of the present invention. FIG. 10 is a view for explaining the configuration of the leakage detection sensor of FIG. 9; FIG.

9 and 10, a leakage sensing sensor 300 according to another embodiment of the present invention includes a first conductor line 301 and a second conductor line 302, and the first conductor line 301 301 and the second conductor line 302 may be twisted together in a pigtail shape.

Specifically, the first conductor line 301 is surrounded by a first insulation line 310 having a first color C1 and the second conductor line 302 is surrounded by a second insulation May be wrapped by line 320. At this time, the second color C2 is a color different from the first color C1.

The first insulation line 310 and the second insulation line 320 are twisted together in a pigtail shape so that the first conductor line 301 and the second conductor line 302 are connected to the pigtail pigtail, and the like.

The third insulation line 350 is formed to surround the first insulation line 310 and the second insulation line 320.

The noise isolation line 360 is formed to surround the third insulation line 350. The noise blocking line 360 may function to block external electromagnetic waves. This is to prevent the first conductor line 301 and the second conductor line 302 from being affected by external electromagnetic waves.

The fourth insulation line 370 is formed to surround the noise isolation line 360.

In this case, when the liquid material contacts the first insulation line 310, the first color C1 may be changed to the third color C3 different from the first color C1, and the second insulation line 320 may change to a fourth color C4 different from the second color C2 when the liquid material contacts the second color C2.

According to the color change of the leakage detection sensor 100, the leak occurrence point can be accurately detected.

11 is a plan view for explaining a leakage detection sensor according to another embodiment of the present invention. 12 is an exploded cross-sectional view of the connection tab of Fig.

Referring to FIG. 11, a leakage detection sensor according to another embodiment of the present invention is arranged to include a plate leakage detection sensor 5 of FIG. And a leakage detection sensor 1, and they can be connected in various shapes using the connection tabs 400. The connection tab 400 may connect sensors in two directions, three directions, or four directions.

Referring to FIG. 12, the connection tab 400 is manufactured in a slide manner, and the leakage detection sensor according to some embodiments of the present invention may be pressed downward from the upper side while slidingly inserting the leakage detection sensor according to some embodiments of the present invention to fix the leakage detection sensor .

13 is a partial cross-sectional view of a leakage detection sensor according to another embodiment of the present invention. 14 is a plan view of the leakage detection sensor of Fig.

Referring to FIGS. 13 and 14, the fifth to eighth conductor lines 45, 46, 47, and 48 may be disposed on the upper and lower sides of the base film layer 11, respectively. A fifth insulating film layer 51 and a sixth insulating film layer 52 may be formed on the fifth to eighth conductor lines 45, 46, 47, and 48, respectively.

A noise blocking film (shielding film) layer 21 is formed on the sides of the fifth to eighth conductor lines 45, 46, 47, and 48 to perform an external electromagnetic wave shielding function. That is, the leak detecting sensors may be formed in the form that the fifth to eighth conductor lines 45, 46, 47, and 48 and the noise blocking film (shielding film) layer 21 are disposed on the same plane.

The fifth to eighth conductor lines 45, 46, 47, and 48 disposed on the upper and lower sides of the base film layer 11 may be electrically connected to each other through the holes.

While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, You will understand. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive.

10: Base film layer 20: Noise blocking film layer
30: first insulating film layers 41 to 44: first to fourth conductor lines
50: second insulating film layer 60: litmus film layer

Claims (14)

A base film layer extending in a first direction in a tape form;
A noise blocking film layer formed on the base film layer and blocking external electromagnetic waves;
A first insulating film layer formed on the noise blocking film layer and having an insulating property;
First to fourth conductor lines formed on the first insulating film layer and extending in the first direction; And
And a second insulating film layer covering at least a part of the first through fourth conductor lines,
The first to fourth conductor lines are arranged side by side,
Wherein the first gap between the first and second conductor lines is wider or spaced apart from the second gap between the second and third conductor lines.
The method according to claim 1,
Wherein the second insulating film layer includes a plurality of holes,
And at least a part of the first to fourth conductor lines is exposed to the outside by the plurality of holes.
The method according to claim 1,
Further comprising a litmus film layer formed on the second insulating film layer,
Wherein the litmus film layer determines the acidity or alkalinity of the contacted liquid material.
The method of claim 3,
Wherein the litmus film layer comprises a plurality of sub-litmus film layers,
Wherein the plurality of sub-litmus film layers are disposed apart from each other.
The method according to claim 1,
Wherein the first conductor line and the fourth conductor line are electrically connected to each other.
6. The method of claim 5,
The second conductor line and the third conductor line are disposed between the first conductor line and the fourth conductor line,
The second conductor line is electrically disconnected from the first conductor line or the fourth conductor line,
And the third conductor line is electrically connected to the first conductor line or the fourth conductor line.
6. The method of claim 5,
The second conductor line and the third conductor line are disposed between the first conductor line and the fourth conductor line,
And the second and third conductor lines are electrically connected to the first conductor line.
First and second conductor lines;
A first insulation line surrounding the first conductor line and having a first color; And
A second insulation line surrounding the second conductor line and having a second color different from the first color,
Wherein the first insulation line and the second insulation line are twisted in a pigtail shape.
9. The method of claim 8,
And a noise blocking line surrounding the first insulation line and the second insulation line and blocking external electromagnetic waves.
9. The method of claim 8,
Wherein when the liquid material contacts the first insulation line, the first color changes to a third color different from the first color.
11. The method of claim 10,
And when the liquid material contacts the second insulation line, the second color changes to a fourth color different from the second color.
A base film layer extending in a first direction in a tape form;
Conductor lines formed on upper and lower surfaces of the base film layer and extending in the first direction;
A noise blocking film layer formed on the upper and lower surfaces of the base film layer and in the same layer as the layer on which the conductor line is formed and shielding external electromagnetic waves; And
And an insulating film layer formed on the conductor line and having an insulating property.
13. The method of claim 12,
Wherein the conductor line includes first to fourth conductor lines,
The first to fourth conductor lines are arranged side by side,
Wherein the first gap between the first and second conductor lines is wider or spaced apart from the second gap between the second and third conductor lines.
13. The method of claim 12,
Wherein the insulating film layer includes a plurality of holes,
And at least a part of the conductor line is exposed to the outside by the plurality of holes.
KR1020150113571A 2015-08-12 2015-08-12 Leak Sensor for Liquide leakage KR101787372B1 (en)

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