KR20170017602A - Electric heater - Google Patents
Electric heater Download PDFInfo
- Publication number
- KR20170017602A KR20170017602A KR1020150111770A KR20150111770A KR20170017602A KR 20170017602 A KR20170017602 A KR 20170017602A KR 1020150111770 A KR1020150111770 A KR 1020150111770A KR 20150111770 A KR20150111770 A KR 20150111770A KR 20170017602 A KR20170017602 A KR 20170017602A
- Authority
- KR
- South Korea
- Prior art keywords
- heat
- cooling
- control unit
- unit
- ptc
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0202—Switches
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/04—Waterproof or air-tight seals for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
Landscapes
- Air-Conditioning For Vehicles (AREA)
- Resistance Heating (AREA)
Abstract
According to an embodiment of the present invention, an electrothermal heater device includes a PTC device therein, and at the same time when power is applied, heat generated in the PTC device is supplied to a plurality of A plurality of heat generating units for passing the heat radiating fins through; And a control unit including a circuit board on which a plurality of components for supplying power to the heat generating units and controlling the heat of the heat generating units are mounted, wherein the control unit includes: a cooling unit for cooling the plurality of components; A plurality of first moisture inflow blocking portions provided at upper and lower ends of the cooling portion to block moisture flowing into the control unit through the cooling portion; And a plurality of second moisture inflow blocking portions provided in the control unit to block moisture introduced into the control unit. In addition, various other embodiments are possible.
Description
Various embodiments of the present invention relate to an electric heater device used in automobiles.
In general, a positive temperature coefficient (PTC) device has a characteristic in which the electrical resistance increases rapidly at a Curie temperature or higher. As a result, when the voltage is applied, There is a magnetic temperature control function in which the constant temperature characteristic thermistor has a constant temperature.
In recent years, by using the above-mentioned functions, an application field has been broadened as a heating element, and an electrothermal heater device has been developed which joins heat radiating fins, which are metal plates, so as to dissipate heat generated by assembling a proper number of thermostats.
The heating hinge device is generally applied to a heating / cooling system of a car.
Such an electrothermal heater device using the PTC element is disposed in the vicinity of a normal heater core provided in the case of the air conditioner and directly heats the air, so that the temperature of the automobile interior can be raised from the initial drive of the automobile engine to the normal drive have.
The structure of the electrothermal heater device includes a plurality of radiating fins, a pair of frames surrounding the radiating fins and having positive and negative power terminals, a guide plate disposed between the radiating fins, and a plurality of PTC devices And a control unit for controlling the amount of heat of the PTC device.
The electrothermal heater apparatus includes a positive electrode and a negative electrode power supply terminal for supplying a current to the PTC device, a current is supplied to the PTC device through the positive electrode power supply terminal to perform a heat generating function, and a current flows through the negative electrode power supply terminal . At this time, the electrothermal heater device exerts a high capacity by controlling the operation of the PTC device. In order to control the operation of the PTC device, the control unit is mounted inside the electrothermal heater device, and an Insulated Gate Bipolar Transistor (IGBT) is mounted on the PCB substrate to control the operation of the PTC device. And the IGBT element is mounted on the positive and negative power supply terminal PTC elements, thereby controlling the supply of current from the positive and negative power supply terminals to the PTC element through the IGBT element.
However, since the conventional electrothermal heater apparatus exerts a large amount of heat through a high current, unnecessary heat is generated in the PTC element and the parts mounted on the PCB substrate for controlling the same (for example, IBGT element) The temperature of the internal space is increased, and the heat-generating heater device is damaged or malfunctioned due to such heat.
In order to solve such a problem, there is a demand for a cooling device which is coupled with each component mounted on a PCB substrate and discharges heat generated from the components to the outside.
Accordingly, the present invention provides a cooling unit for cooling and discharging heat in a control unit, thereby preventing the product from being damaged and malfunctioning by heat to thereby reduce the defective rate of the product and, at the same time, .
In addition, according to the present invention, by constituting a plurality of moisture inflow blocking portions for blocking moisture flowing into the control unit, it is possible to prevent short-circuiting and short-circuiting of parts provided in the product due to inflow of moisture of the product, The present invention is to provide an electric heater device capable of reducing the fixed incidence rate of the product and further improving the performance of the product.
According to various embodiments of the present invention, the heat transfer heater device includes: a plurality of heat generating units each having a PTC device therein, which transfers heat generated from the PTC device to a plurality of heat radiating fins at the same time when power is applied; And a control unit including a circuit board on which a plurality of components for supplying power to the heat generating units and controlling the heat of the heat generating units are mounted,
The control unit may include: a cooling unit cooling the plurality of components; A plurality of first moisture inflow blocking portions provided at upper and lower ends of the cooling portion to block moisture flowing into the control unit through the cooling portion; And a plurality of second moisture inflow blocking portions provided in the control unit to block moisture introduced into the control unit.
According to various embodiments of the present invention,
A cooling unit for cooling and discharging heat is provided in a control unit for controlling the heat of the product, thereby preventing damage and malfunction of the control unit due to heat, thereby lowering the defect rate of the product and improving the reliability of the product .
In addition, a plurality of moisture inflow blocking portions for blocking moisture introduced into the control unit can be configured to prevent short-circuiting and short-circuiting of parts provided in the product due to moisture inflow of the product, And the performance of the product can be further improved.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an exploded perspective view showing the configuration of an electrothermal heater device according to various embodiments of the present invention. Fig.
2 is an enlarged exploded perspective view of part A of Fig.
FIG. 3 is a perspective view showing a cooling section in the configuration of the electrothermal heater device according to various embodiments of the present invention. FIG.
FIG. 4 is a perspective view illustrating an assembled state of the electrothermal heater apparatus according to various embodiments of the present invention. FIG.
FIG. 5 is a side cross-sectional view illustrating a combined state of the electrothermal heater apparatus according to various embodiments of the present invention. FIG.
FIG. 6 is an enlarged side sectional view showing a combined state of the electrothermal heater apparatus according to various embodiments of the present invention. FIG.
FIG. 7 is a cut-away perspective view illustrating a combined state of the electrothermal heater apparatus according to various embodiments of the present invention. FIG.
FIG. 8 is an enlarged perspective view illustrating a combined state of the electrothermal heater apparatus according to various embodiments of the present invention. FIG.
FIG. 9 is a cut-away side cross-sectional view showing a combined state of the electrothermal heater apparatus according to various embodiments of the present invention. FIG.
10 is an enlarged side cross-sectional view showing a combined state of the electrothermal heater apparatus according to various embodiments of the present invention.
11 is a perspective view showing a state before the heat generating portion of the electrothermal heater device according to various embodiments of the present invention is assembled.
FIG. 12 is a side view showing a heat generating portion of a structure of an electrothermal heater device according to various embodiments of the present invention. FIG.
13 is a sectional view taken along line AA 'in Fig.
Fig. 14 is an enlarged cross-sectional view of part B of Fig.
15 is a perspective view showing an ending holder portion in the structure of the electrothermal heater device according to various embodiments of the present invention.
16 is a side view showing a state before coupling of the tube portion and the ending holder portion in the structure of the electrothermal heater device according to various embodiments of the present invention.
17 is a cross-sectional side view showing a state of engagement of the tube portion and the ending holder portion in the structure of the electrothermal heater device according to various embodiments of the present invention.
The terms used in various embodiments of the present invention will be briefly described and various embodiments of the present invention will be described in detail.
Although the terms used in various embodiments of the present invention have been chosen to take into account the functionality in the various embodiments of the present invention, it is to be understood that they are not intended to limit the scope of the present invention to the general intentions or the precedents of those skilled in the art, And the like. Also, in certain cases, some terms are arbitrarily selected by the applicant, and the meaning thereof will be described in detail in the description of the various embodiments of the present invention. Therefore, the terms used in various embodiments of the present invention should not be construed to be mere terms, but rather should be defined based on the meaning of the terms and throughout the various embodiments of the present invention.
Also, terms including ordinal numbers such as first, second, etc. may be used to describe various elements, but the elements are not limited to these terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as a second component, and similarly, the second component may also be referred to as a first component.
Here, the heat transfer heater device 10 (shown in FIG. 1) according to various embodiments of the present invention will be described. First, an application example of the electric heating device 10 (shown in FIG. 1) according to an embodiment of the present invention includes all devices that apply a cooling and heating system, a car, a refrigerator, an air conditioner, A washing machine, an air purifier and an exothermic heater. Further, it is apparent to those skilled in the art that the electrothermal heater apparatus according to various embodiments of the present invention is not limited to the above-described apparatuses.
Hereinafter, the heat
1 is an exploded perspective view showing a configuration of an electro-
1 and 2, the electrically
The
The
The
The
Here, the PWM (Pulse Width Modulation) control scheme is an efficient switch control scheme. That is, the PWM (Pulse Width Modulation) control method means that the duty cycle of the pulse width changes according to the magnitude of the input signal (DC level) and the period is constant. Since the current is flowing to this motor while the output transistor is ON, in the case of a DC motor or the like, speed control can be simplified simply by connecting a motor to the collector side and changing the level of the input signal. In addition, since the transistors are only repeatedly performing ON / OFF (saturated) switching, operation without waste of power consumption can be realized except for the switching loss.
The
The first moisture
The second moisture
As described above, the cooling
The
FIG. 3 is a perspective view showing a cooling
1, the
A plurality of
3, the cooling
As shown in FIGS. 5 and 6, the first moisture
1 and 2, the
As shown in FIG. 4, the
The IGBT (Insulated Gate Bipolar Transistor) device is a high-power switching semiconductor which can quickly perform a switching function for blocking or passing an electric current. Therefore, when the switching function is performed, the
That is, the terminal through
In other words, the cooling
As shown in FIGS. 5 and 6, the cooling
Further, the
11 is a perspective view showing a state before the
1, 11, and 12, the
The
The first and second
The
The
The first and second radiating
Also, as shown in Figs. 13 and 14, the first and second
Therefore, the first and second
The
One end of the
15 to 17, a
The
The
As shown in FIGS. 16 and 17, at least one sealing
When the
The first and second radiating
In this state, the
That is, the first and second side frames 50 and 60 are hooked to the ending
When the power is supplied through the
1, the
1, first, the second moisture
The
When the
The first and second
A tube cap (80) is coupled to the lower surface of the tube portion (25). At this time, an engaging
In this state, the
In this state, the
7 and 8, when the
The
The
That is, the first and second radiating
5 and 6, when the
Here, the terminal through
9 and 10, the opening
In addition, the upper and lower ends of the cooling part
As described above, in the conventional electric heater apparatus (not shown), unnecessary heat is generated in the PTC element and the
Therefore, in order to overcome this disadvantage, in the present embodiment, by constituting the cooling unit 32 (shown in Fig. 1) which radiates heat to cool the control unit 30 (shown in Fig. 1) 30 constituting the first and second moisture
Although the present invention has been fully described by way of example with reference to the accompanying drawings, it is to be understood that the invention is not limited thereto and that various changes, substitutions and alterations can be made hereto without departing from the spirit and scope of the invention. It will be clear to those who have.
Heating unit: 20 Control unit: 30
Housing body part: 31 Cooling part: 32
First and second moisture inflow blocking portions: 33, 34 Cap portion: 35
Ground section: 36 Ground cover section: 37
Circuit board: 38 Housing cap: 39
Power connection connector part: 31b
PTC device: 21a PTC guide part: 21
Power supply terminals: 22a, 23a First and second terminal plates: 22, 23
Insulator: 24 Tube: 25
First and second radiating fins: 26, 27 First and second side frames: 50, 60
Ending holder part: 70 Tube cap: 80
Coupling portion: 81 Coupling groove: 82
Confidential protrusion: 81a
Claims (10)
A plurality of heat generating units having a PTC element therein and transmitting the heat generated from the PTC element to a plurality of radiating fins at the same time when power is applied; And
And a control unit including a circuit board on which a plurality of components for supplying power to the heat generating units and controlling the heat of the heat generating units are mounted,
The control unit,
A cooling unit for cooling the plurality of parts;
A plurality of first moisture inflow blocking portions provided at upper and lower ends of the cooling portion to block moisture flowing into the control unit through the cooling portion; And
And a plurality of second moisture inflow blocking portions provided in the control unit to block moisture flowing into the control unit.
And a bottom surface formed integrally with the side surface is coupled to the openings 31a, and the heat is transmitted to the outside of the housing main body. A cooling unit having a plurality of terminal through-holes for discharging the air to outside or introducing outside air;
A plurality of first moisture inflow blocking portions provided at upper and lower ends of the cooling portion;
A plurality of second moisture inflow blocking portions provided in the openings 31a to block moisture flowing through the openings 31a;
A cap portion coupled to the second moisture inflow blocking portion;
A ground unit provided on the cap unit and electrically connected to a power supply terminal of the heating unit;
A ground cover portion coupled to the nose portion;
A circuit board on which a plurality of components mounted on the ground cover are mounted;
A housing cap coupled to an upper portion of the housing main body; And
And a power connection connector provided on a side surface of the housing main body.
And a cooling unit integrally connected to a side surface of the cooling unit and having a terminal through hole for receiving the generated heat and discharging the generated heat to the outside or introducing outside air.
A PTC guide part having a plurality of PTC elements and fixing a position thereof;
A first and a second terminal plate assembled on both sides of the PTC guide part and having a power terminal at one end and surrounding an outer surface of the PTC devices;
An insulator assembled on both sides of the first and second terminal plates;
A tube portion covering the outer surface of the assembled PTC guide portion, the first and second terminal plates, and the insulator; And
And first and second radiating fins disposed symmetrically on both sides of the tube portion,
Wherein the first and second terminal plates are formed in a " C " shape.
Wherein an engaging groove is formed on a tile surface of the tube cap to engage with an engaging rib formed in the ending holder portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150111770A KR20170017602A (en) | 2015-08-07 | 2015-08-07 | Electric heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150111770A KR20170017602A (en) | 2015-08-07 | 2015-08-07 | Electric heater |
Publications (1)
Publication Number | Publication Date |
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KR20170017602A true KR20170017602A (en) | 2017-02-15 |
Family
ID=58112306
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150111770A KR20170017602A (en) | 2015-08-07 | 2015-08-07 | Electric heater |
Country Status (1)
Country | Link |
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KR (1) | KR20170017602A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190073670A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater of dual type |
KR20190073668A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater |
KR20190073669A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater of dual type |
KR20190073671A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater of dual type |
KR20210120569A (en) * | 2020-03-27 | 2021-10-07 | 대우전자부품(주) | Combined structure of PTC heater |
-
2015
- 2015-08-07 KR KR1020150111770A patent/KR20170017602A/en unknown
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190073670A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater of dual type |
KR20190073668A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater |
KR20190073669A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater of dual type |
KR20190073671A (en) * | 2017-12-19 | 2019-06-27 | 대우전자부품(주) | PTC heater of dual type |
KR20210120569A (en) * | 2020-03-27 | 2021-10-07 | 대우전자부품(주) | Combined structure of PTC heater |
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