KR20170016052A - Scutching apparatus using wasted-rope and method therefor - Google Patents
Scutching apparatus using wasted-rope and method therefor Download PDFInfo
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- KR20170016052A KR20170016052A KR1020150109323A KR20150109323A KR20170016052A KR 20170016052 A KR20170016052 A KR 20170016052A KR 1020150109323 A KR1020150109323 A KR 1020150109323A KR 20150109323 A KR20150109323 A KR 20150109323A KR 20170016052 A KR20170016052 A KR 20170016052A
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- roller
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G11/00—Disintegrating fibre-containing articles to obtain fibres for re-use
- D01G11/02—Opening, unravelling, or teasing ropes or like fibrous strands to obtain fibres for re-use
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/22—Driving arrangements
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- Textile Engineering (AREA)
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Abstract
Description
More particularly, the present invention relates to a method and apparatus for filament production using a closed rope, and more particularly, to a filament production apparatus and a filament production method using the same, And more particularly, to a surface-to-surface converting apparatus and method for producing filaments using a waste rope that can be remarkably increased.
Of the instruments used as fishing gear in fishing villages, ropes are generally made of polypropylene (PP).
These ropes are known to have a useful life of about two years. It is common for ropes that have been used for two years (closed ropes, not limited to just two years), that is, they are all disposed of when their service life is reached.
However, when the waste rope is simply disposed of, for example, incineration, environment pollution occurs.
Recently, recycling methods for pulp ropes have been considered. However, not only is the amount of waste rope collected in fishing villages high, but also the saline and various seaweeds and shellfish are attached to the waste rope, and in particular, the mud is fixed between the waste ropes so that the waste rope can be recycled It is not easy.
Especially, since the apparatus or the equipment for collecting and recycling the waste rope is not constructed so far, a large cost may be incurred in the initial construction of the equipment, and thus it is difficult to apply the equipment in practice.
If the melting method, which is a common method in constructing the equipment for recycling the waste rope, is applied, in other words, if the waste rope is to be recycled in the form of melting the waste rope, And equipment for molding a molded article by using a melt of a closed rope are required. Therefore, a great deal of cost is incurred in initial construction.
On the other hand, in various industrial fields, particularly in the automobile field, regulations on the production requirements of the products are gradually strengthened so as to utilize lightweight materials, natural materials, and recycled materials for interior materials of automobiles.
In Europe, it has been reported that by 2015, the automobile industry must meet the criterion that more than 95% should use recycled materials.
In keeping with this situation, if the waste rope that has been disposed of at the present time can be recycled without being simply incinerated and applied to various industrial fields such as the automobile field, there will be a lot of benefits in terms of environment and industry as well as cost. It is expected.
In the case of a closed rope, it is made by twisting an elongated filament in a twisted shape, so that it can be produced again as long as it can be disassembled and loosened by an appropriate method, that is, if it can be rubbed.
It is expected that the filament thus produced will be mixed with other materials and applied to various industrial fields such as automobile field.
However, until now, it is a reality that there is no apparatus or equipment for producing filaments by dismantling the waste rope, that is, by rubbing the waste rope.
For reference, Korean Patent Application Publication No. 10-1213717, Korean Patent Application Publication No. 10-0479527, Korean Patent Application Publication No. 10-2007-0120504, Korean Patent Publication No. 10-1235235, Korea Patent Registration No. 10-2004-0104557, Korean Patent Registration No. 10-0974173, Korean Patent Application Publication No. 10-2013-0078159, Japanese Patent Application Laid-open No. 63- 105121 and the like disclose some techniques for disassembling nets and the like, the techniques disclosed in these documents are not used for the closed loop rope so that they can be turned into filaments by using the techniques disclosed in the above- Is difficult.
As described above, there has not yet been developed a technique for producing filaments by using a separate surface process in addition to a method of directly discarding a used rope or melting and recycling a used rope.
In fact, no technology has been disclosed to produce filaments using substantially closed ropes other than the technology registered or registered by the present applicant or the technology under examination. Therefore, it is necessary to continue to develop technology for other devices for producing filaments by rubbing the waste rope.
However, when the amount of the filament is insufficient per unit time in the development of such a surface-facing device, it is difficult to use the device substantially. In other words, considering the fact that the amount of production per unit time per filament can be achieved only if the required amount of filament is secured in order to use the other device that requires a work technician in addition to electric power, It is urgent to develop technology for the device and its method.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a filament production equipment for producing filaments using a waste rope capable of remarkably increasing the production amount of filaments as well as being capable of producing filaments by rubbing waste ropes, And to provide such a method.
According to an aspect of the present invention, there is provided a main surface unit, comprising: a main surface unit that rubs a closed rope with a filament; And a sub-surface unit disposed in a previous step of the main surface unit, wherein the main surface unit includes a sub-surface unit that is previously tilted while at least partially twisting the closed rope before being rubbed by the main surface unit The filament of the present invention can be used for producing a filament using a waste rope.
And a closed rope disposed in a lower area of the main surface unit and the sub surface unit for preventing falling of the closed rope or filament when the other surface of the closed surface rope is transported by the main surface unit and the sub surface unit, And may further include a drop prevention unit.
The waste-rope falling prevention unit may include a lower case for preventing falling of the rope, which is disposed adjacent to the main surface unit and the sub-surface unit in a lower area of the main surface unit and the sub surface unit.
The lower case for preventing the falling of the waste rope is provided in plural, and neighboring ones can be connected to each other.
And a falling fall rope collecting unit disposed in a lower area of the main surface unit and the sub surface unit for collecting a fallen rope falling when the main surface unit and the sub surface unit collide with each other.
The falling waste rope collecting unit may include a falling waste collection conveyor disposed adjacent to the main surface unit and the sub surface unit in a lower area of the main surface unit and the sub surface unit.
A pulp rope feeding loading unit disposed in a previous step of the sub-surface unit and supplying the pulp rope to the sub-surface unit; And a filament take-out unloading unit disposed in a subsequent process of the main surface unit and taking out the completed filament through the main surface unit.
A first guide unit disposed between the loading unit for supplying the closed rope and the sub-surface unit, the first guide unit guiding the closed rope of the closed rope supplying loading unit to the sub surface unit; A second guide unit disposed between the sub-surface unit and the main surface unit, the second guide unit guiding the closed rope of the sub surface unit to the main surface unit; And a third guide unit disposed between the main surface unit and the filament take-out unloading unit for guiding the filament on the main surface unit side to the filament take-out unloading unit.
The unloading unit for filament taking out includes a filament taking-out unloading roller for unloading the filament contacting with the outer surface through rotational motion; And a filament take-out conveyor disposed adjacent to the filament take-out unloading roller for taking out the filament unloaded from the filament take-out unloading roller.
And a filament collecting unit disposed adjacent to the filament take-out unloading unit for collecting filaments unloaded along the filament take-out unloading rollers.
The filament collecting unit includes a scraping module disposed adjacent to the filament take-out unloading roller and scraping a filament moving along an outer surface of the filament take-out unloading roller, A scraper disposed adjacent to the unloading roller for taking out the filaments and scraping filaments moving along the outer surface of the filament take-out unloading roller; And a scraper vibrator connected to the scraper and vibrating the scraper.
The scraper vibrator includes a vibrator frame disposed on both sides of the filament take-out unloading roller along the longitudinal direction of the filament take-up unloading roller; A vibrating bar coupled to the plurality of vibrator frames; And a connecting member connecting the vibrating bar and the scraper.
The tip of the scraper can form a sharp point.
Wherein the filament collecting unit includes an air injection module for injecting air toward the filament take-out unloading roller, wherein the air injection module injects air toward the filament take- An air distribution bar having a plurality of air nozzle openings; And a bar support for supporting the air distribution bar.
The filament collecting unit may include a filament suction module disposed adjacent to the filament take-out unloading roller and sucking a filament moving along an outer surface of the filament take-out unloading roller.
Wherein the main surface unit comprises: a main sun roller; And at least one main satellite other surface roller disposed along the circumferential direction of the outer circumferential surface of the main sun lathe roller and provided on the outer circumferential surface of the main satellite other surface tooth that interacts with the main sun rudder tooth of the main sun lathe roller, . ≪ / RTI >
The main satellite other side rollers may be disposed along the circumferential direction of the main sun roller.
Wherein the main surface unit comprises: a main surface frame disposed on both sides of the main sun roller; A main surface shaft disposed at a central region of the main surface frame and forming a rotational axis of the main sun roller; And a plurality of main satellite surface roller supports provided on the main surface frame for rotatably supporting the main satellite surface roller.
The main satellite other side roller includes a main satellite other side roller body provided with teeth on the outer circumferential surface of the main satellite other side; A main satellite other surface roller shaft forming a rotation axis of the main satellite other side roller body; And a main satellite other side roller bearing connected to the main satellite other side roller shaft and rotatably disposed on the main satellite other side roller support.
A cooling space in which a cooling fluid or a cooling gas is circulated may be provided inside the roller body of the main satellite so as to prevent the temperature of the tooth area of the main satellite from rising.
Wherein the sub-surface unit includes: a sub-sun roller; The first sub-satellite tooth teeth arranged in the circumferential direction of the outer circumferential surface of the roller of the sub-sun and interacting with the teeth of the sub-sun roller of the sub-sun roller to disengage the twist of the closed rope, A first sub satellite latitude roller provided on the first sub satellites; And a second sun satellite disposed adjacent to the first sub-satellite other side roller in a circumferential direction of the outer circumferential surface of the sub-sun surface roller, wherein the sub sun side surface roller interacts with the teeth of the sub sun side surface to break the twist of the closed rope, Satellite) surface roller provided on the outer circumferential surface of the second sub satellite.
And the size of the first sub satellite-based roller may be made larger than the size of the second sub satellite-based roller.
A controller for controlling operations of the main surface unit and the sub surface unit; And a cover for preventing scattering, which is coupled to the upper surface of at least one of the main surface unit and the sub surface unit so as to be openable and closable to prevent scattering of dust at the time of the other surface.
Wherein the loading unit for supplying the closed rope further comprises: a closed rope supply conveyor for supplying the closed rope; And a quantitative supply roller set disposed between the closed-loop supply conveyor and the sub-surface unit, for supplying a predetermined amount of closed rope to the sub-surface unit.
And a hopper provided at an upper portion of the closed-loop supply conveyor for supplying the closed rope stored therein to the closed-loop supply conveyor by a predetermined amount.
And a metal detector provided at an upper portion of the closed-loop supply conveyor for detecting a metal in the supplied closed-loop rope.
And a magnet for sorting the foreign matter, which is provided on the upper portion of the waste-rope-supplying conveyor, and which magnetically adsorbs and selects a metal in the supplied waste rope.
And a waste rope dismounting module provided at an upper portion of the waste-rope-supplying conveyor, for tearing off the waste rope to disassemble the waste rope and supplying the waste to the fixed-quantity supplying roller set.
According to another aspect of the present invention, there is provided a method of manufacturing a closed loop, the method comprising: a sub-surface step of pre-rubbing at least a part of the twisted rope; And a main surface step of producing a filament by rubbing the closed rope substantially after the step of performing the step of surface roughening.
It is possible to prevent falling ropes or filaments from being fallen or transferred by the closed-loop fall preventing unit disposed in the lower area of the main surface unit and the sub-surface unit when the sub-surface step and the main surface step progress have.
And supplying the closed rope of the object to the sub-surface step by a predetermined amount in a loading step; An unloading step for taking out the filaments produced after the execution of the main surface treatment step; And a filament collecting step of collecting the filament to be taken out.
The filament collecting step may be a step of collecting the filaments by vibrating a scraper scraping the filaments moving along the outer surface of the unloading roller for taking out the filaments.
The filament collecting step may be a step of collecting the filament by injecting air toward the filament take-out unloading roller.
The filament collecting step may be a step of sucking the filament moving along the outer surface of the unloading roller for taking out filaments and collecting the filament.
According to the present invention, since the filament can be produced by rubbing a closed rope, it is possible to remarkably increase the production amount of the filament because it is compact and has an efficient structure on the other side.
FIG. 1 is an image of filament produced by a method of producing a filament according to an embodiment of the present invention.
FIG. 2 is a front view of a surface device for filament production using a closed loop according to an embodiment of the present invention. FIG.
Fig. 3 is a rear view of Fig. 2. Fig.
Fig. 4 is a simplified view of Fig. 3. Fig.
FIG. 5 is a view showing a path in which a closed loop is produced as a filament in FIG.
Fig. 6 is an enlarged view of the loading unit area for the pulley rope of Fig. 1;
7 is a perspective view of the loading unit for supplying pulp ropes.
8 is an enlarged structural view of the hopper.
9 is an enlarged structural view of a closed rope disassembly module.
10 is an enlarged view of the sub-surface unit and the main surface unit area of FIG.
11 is an enlarged perspective view of the sub-surface unit.
12 is an enlarged perspective view of the main surface unit;
13 is a structural view of the main satellite other side roller.
14 is a perspective view of the unloading unit for taking out filaments.
Fig. 15 is an operational schematic diagram of the filament collecting unit. Fig.
16 is a schematic perspective view of a scraping module.
17 is a schematic perspective view of the air injection module.
FIG. 18 is a control block diagram of a surface device for filament production using a closed loop according to an embodiment of the present invention.
19 is a process flow chart in which filaments are rubbed.
FIG. 20 is a schematic structural view of a surface device for filament production using a closed loop according to another embodiment of the present invention. FIG.
FIG. 21 is a schematic structural view of a surface device for filament production using a closed rope according to another embodiment of the present invention. FIG.
In order to fully understand the present invention, operational advantages of the present invention, and objects achieved by the practice of the present invention, reference should be made to the accompanying drawings and the accompanying drawings which illustrate preferred embodiments of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Like reference symbols in the drawings denote like elements.
FIG. 1 is an image of filament produced by a method of manufacturing a filament according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view of the other surface apparatus for producing a filament using a closed rope according to an embodiment of the present invention. 3 is a rear view of Fig. 2, Fig. 4 is a simplified view of Fig. 3, Fig. 5 is a view showing a path in which a closed rope is produced as a filament in Fig. 4, 6 is an enlarged view of the loading rope feeding unit area of Fig. 1, Fig. 7 is a perspective view of the loading rope feeding unit, Fig. 8 is an enlarged structural view of the hopper, Fig. 10 is an enlarged perspective view of the sub-surface unit, Fig. 12 is an enlarged perspective view of the main surface unit, Fig. 13 is an enlarged perspective view of the main surface unit, The sphere of the roller Fig. 14 is a perspective view of the unloading unit for filament drawing, Fig. 15 is an operation sketch of the filament collecting unit, Fig. 16 is a schematic perspective view of the scraping module, FIG. 18 is a control block diagram of the other surface apparatus for filament production using a closed rope according to an embodiment of the present invention, and FIG. 19 is a process flow chart of filament rubbing.
Referring to these figures, referring first to Figs. 1 to 5, the filament producing face apparatus using a closed rope according to the present embodiment can produce a filament as shown in Fig. 1 by rubbing a closed rope, The
The closed rope is sequentially passed through the
As mentioned above, in the case of a closed rope used as a fishing rod in a fishing village, since the filament shown in FIG. 1 is formed by twisting several times, the rope can be disassembled and rerouted to produce a filament.
Briefly describing ropes, ropes are widely used because they are somewhat vulnerable to heat but have a high rigidity. In other words, the rope may be used as an anchor rope to prevent an anchored ship from moving in a wave or wind, a rope tied to a warship or a big ship, a rope serving as a support for a fishing net, a safety net fence at a construction site, It is used in various kinds in various environments. The reason why the rope is used for various purposes in various places is due to the tough stiffness of the rope.
However, as described above, ropes used for many years (closed ropes) have to be disposed of. In this embodiment, such waste ropes are not melted by heating to form chips (fillets) such as rice balls, Tearing, splitting and loosening the filaments to produce filaments having the original stiffness.
Conventional ropes are made of polypropylene, which is known to reduce the stiffness by half when applied.
For this reason, when the waste rope is processed by heat, the raw rope is melted to form a chip such as a rice-like fillet, the original tough stiffness is inevitably vanished, and a high-quality filament having rigid rigidity can not be manufactured. It is difficult to use it as a material such as an interior material.
Therefore, in the present embodiment, by using the conventional melting method in which physical properties may be changed or the method of adding a chemical agent, and by using the other surface method (a method of tearing, breaking and loosening in a cotton-like thickness) It is possible to produce a filament with good quality while retaining its rigid rigidity.
Only when such a high quality filament is produced, it can be applied to automobile interior materials.
In particular, since the process of producing a filament by rubbing a closed rope can not be relied on by hand, the device is used on the other side. When the production amount of the filament per unit time is insufficient, it is difficult to use the device practically.
In other words, in order to use the other surface apparatus requiring a working technician in addition to electric power as described above, the production amount per unit time for the filament must be ensured beyond the target amount. Since the other surface apparatus according to this embodiment has a compact but efficient structure on the other side The production amount of the filament can be remarkably increased and there is an advantage that it can be applied.
Hereinafter, the order of processes for the structure of the other surface apparatus for filament production using the closed rope according to the present embodiment, namely, the loading unit for supplying the
2 and 3), the loading unit for supplying the
The
As shown in FIGS. 2 to 7, the
It may be preferable that the closed rope supplied through the
The pulp rope feeding
The pulley
In this case, if too much closed rope is supplied to the
The fixed amount supply roller set 112 supplies a predetermined amount of closed rope to the
Of course, the fixed-quantity supply roller set 112 may also supply a fixed amount of waste rope to a post-process, but it is also possible to transfer the waste rope so that the waste rope on the waste-
The
On the other hand, as shown in FIG. 7, the closed rope can be loaded through the structure of only the closed-
However, in this case, it may be inconvenient to manually supply the closed rope on the closed-
To solve these problems, the
Of course, it may be desirable to have a
The
The
When the
For reference, although not shown in the drawings, when a separate rotary cutter (not shown) is provided in the
The
When the metal rods are supplied to the
Thus, when the
The foreign
The foreign
The
The waste
When the waste rope is first disassembled and supplied by the waste
9, the waste
Next, the
A
The
11, the
When the sub-sun rides, the
The first sub satellites surface
The second sub satellites surface
At this time, the size of the first sub satellite-based
The structures of the first sub satellite
Next, as shown in FIGS. 2 to 5, 10, and 12, the
A
The
12, the
Since the main rope can be rubbed with the filament through the
The main
The
A
The
One main satellite
The main
As shown in FIG. 13, the
The sawtooth 132a on the main satellite may also have the same shape as the main sunsteering saw 131a formed on the outer circumferential surface of the
On the other hand, as described above, pulp rope is a polypropylene material that is weak to heat. Therefore, when the closed rope passes between the
If the pulley rope melts and is stuck on the
Accordingly, in the case where the
At this time, when holes are formed in the surface of the
Of course, it is preferable to provide the
Referring to FIGS. 2 and 3, in the present embodiment, a
In the drawing, a
On the other hand, the closed rope supplied through the loading rope-supplying
In practice, the closed ropes or filaments are connected to each other in a twisted state, but if there is no device underneath the
Accordingly, in the present embodiment, the closed-loop
The
The
The
The
Next, the
4 and 5, a
The
Unlike the first and
The
The unloading
The filament take-off
On the other hand, after the filament which is guided by the
It is difficult for the filament fed along the outer circumferential surface of the filament take-off
Thus, in the present embodiment, the
In the present embodiment, the
14 to 16, the
The
The
When the
However, in addition to the
Of course, further application of the
14, 15 and 17, the
The
Finally, the
Of course, the
The
The
The memory 192 (MEMORY) is connected to the
A support circuit 193 (SUPPORT CIRCUIT) is coupled with the
In this embodiment, the
Although processes according to the present invention are described as being performed by software routines, it is also possible that at least some of the processes of the present invention may be performed by hardware. As such, the processes of the present invention may be implemented in software executed on a computer system, or in hardware such as an integrated circuit, or in combination of software and hardware.
Hereinafter, with reference to FIG. 19, a description will be given of a process in which the closed rope is turned into filaments.
First, the closed rope of the object is supplied to the
The closed rope supplied to the
In this way, the pulleys routed through the
Since the waste rubber fall
Next, the filament, which is completed on the other surface of the
According to the present embodiment having the structure and function as described above, it is possible to produce the filament as shown in FIG. 1 by rubbing the closed rope, but also the production amount of the filament can be remarkably increased because the structure is compact and efficient on the other side .
FIG. 20 is a schematic structural view of a surface device for filament production using a closed loop according to another embodiment of the present invention. FIG.
Referring to this drawing, the other surface-facing apparatus for filament production using a closed rope according to the present embodiment also includes a loading unit for supplying a
However, in the case of the present embodiment, the
The
Even if this embodiment is applied, according to the present embodiment, filaments as shown in FIG. 1 can be produced by rubbing a closed rope, and the production amount of the filament can be remarkably increased because the structure is compact and efficient on the other side.
FIG. 21 is a schematic structural view of a surface device for filament production using a closed rope according to another embodiment of the present invention. FIG.
Referring to this drawing, the other surface-facing apparatus for filament production using a closed rope according to the present embodiment also includes a loading unit for supplying a
In such a structure, the lower area of the
At this time, the falling fall
Even if this embodiment is applied, according to the present embodiment, filaments as shown in FIG. 1 can be produced by rubbing a closed rope, and the production amount of the filament can be remarkably increased because the structure is compact and efficient on the other side.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. It is therefore intended that such modifications or alterations be within the scope of the claims appended hereto.
110: Loading unit for supplying waste rope 111: Pulley for supplying waste rope
112: Fixing feed roller set 120: Sub-surface unit
121: Serving
122: first sub satellite-based
123: second
130: main surface unit 131: main sun surface roller
131a: main sun riding sawtooth 132: main satellite riding roller
132a: tooth on the
132c: Roller shaft on the
133: main rim surface frame 134: main rim surface shaft
135: Roller supporting member at the time of main satellite 140: Unloading unit for taking out filament
141: Unloading roller for filament take-out 142: Filament take-out conveyor
151: first guide unit 152: second guide unit
153: third guide unit 160: closed loop falling prevention unit
170: filament collecting unit 171: scraping module
172: scraper 172a:
173:
173b: vibrating
175: Air injection module 176: Air blowing bar
176a: Air nozzle orifice 177: Bar support
181: cover for preventing scattering 182: hopper
183: Metal detector 184: Magnet for foreign material selection
185: closed rope disassembly module 190: controller
Claims (34)
And a sub-surface unit arranged in a previous step of the main surface unit, wherein the sub-surface unit is previously tilted while at least partially twisting the closed rope before being rubbed by the main surface unit Wherein the filament is wound around the filament.
And a closed rope disposed in a lower area of the main surface unit and the sub surface unit for preventing falling of the closed rope or filament when the other surface of the closed surface rope is transported by the main surface unit and the sub surface unit, Further comprising a drop preventing unit for preventing the filament from falling off.
Wherein the closed-loop fall prevention unit comprises:
And a lower case for preventing falling of the rope disposed adjacent to the main surface unit and the sub surface unit in a lower region of the main surface unit and the sub surface unit.
Wherein a plurality of lower cases for preventing the falling of the waste rope are provided, and neighboring ones are connected to each other.
And a falling fall rope collecting unit disposed in a lower area of the main surface unit and the sub surface unit for collecting a used rope falling when the main surface unit and the sub surface unit collide with each other. For the production of filaments using waste ropes.
The falling waste rope recovery unit includes a falling waste collection conveyor disposed adjacent to the main surface unit and the sub surface unit in a lower area of the main surface unit and the sub surface unit. Facing device for filament production.
A pulp rope feeding loading unit disposed in a previous step of the sub-surface unit and supplying the pulp rope to the sub-surface unit; And
Further comprising a filament take-out unloading unit arranged at a subsequent step of the main surface unit for taking out the completed filament through the main surface unit. .
A first guide unit disposed between the loading unit for supplying the closed rope and the sub-surface unit, the first guide unit guiding the closed rope of the closed rope supplying loading unit to the sub surface unit;
A second guide unit disposed between the sub-surface unit and the main surface unit, the second guide unit guiding the closed rope of the sub surface unit to the main surface unit; And
Further comprising a third guide unit disposed between the main surface unit and the filament extraction unloading unit for guiding the filament on the main surface unit side to the filament extraction unloading unit. Facing device for filament production.
Wherein the unloading unit for filament taking-
An unloading roller for taking out the filaments for unloading the filaments contacting the outer surface through rotational motion; And
And a filament take-out conveyor arranged adjacent to the filament take-out unloading roller for taking out filaments unloaded from the filament take-out unloading rollers.
Further comprising a filament collecting unit disposed adjacent to the filament take-out unloading unit for collecting filaments unloaded along the filament take-out unloading rollers.
The filament collecting unit includes a scraping module disposed adjacent to the filament take-out unloading roller and scraping a filament moving along an outer surface of the filament take-out unloading roller,
Wherein the scraping module comprises:
A scraper disposed adjacent to the filament take-out unloading roller and scraping a filament moving along the outer surface of the filament take-out unloading roller; And
And a scraper vibrator connected to the scraper and vibrating the scraper.
The scraper vibrator includes:
A vibrator frame disposed on both sides of the filament take-out unloading roller along the longitudinal direction of the filament take-up unloading roller;
A vibrating bar coupled to the plurality of vibrator frames; And
And a connection member connecting the vibrating bar and the scraper to each other.
Characterized in that the front end of the scraper forms a sharp point.
Wherein the filament collecting unit includes an air injection module that injects air toward the filament taking-out unloading roller,
The air injection module includes:
An air distribution bar having a plurality of air nozzle openings for injecting air toward the filament take-off unloading rollers; And
And a bar support for supporting the air distribution bar.
Wherein the filament collecting unit includes a filament suction module which is disposed adjacent to the filament take-out unloading roller and sucks a filament moving along the outer surface of the filament take-out unloading roller. Production surface equipment.
The main surface unit,
A main sun riding surface roller provided on the outer circumferential surface of the main sun rim; And
At least one main satellite other surface roller disposed along the circumference of the outer circumferential surface of the main sun lathe roller and provided on the outer circumferential surface of the main satellite other surface tooth that interacts with the main sun rudder tooth of the main sun lathe roller, And the other end of the filament is wound around the filament.
Wherein the plurality of main satellite other surface rollers are disposed along the circumferential direction of the main sun roller.
The main surface unit,
A main surface frame disposed on both sides of the main sun roller;
A main surface shaft disposed at a central region of the main surface frame and forming a rotational axis of the main sun roller; And
And a plurality of main satellite surface roller supports provided on the main surface frame for rotatably supporting the main satellite surface rollers.
The main satellite other-
A main satellite other-surface roller body provided on the outer circumferential surface of the main satellite other side tooth;
A main satellite other surface roller shaft forming a rotation axis of the main satellite other side roller body; And
And a main satellite other side roller bearing connected to the main satellite other side roller shaft and rotatably disposed on the main satellite other side roller support.
And a cooling space in which a cooling fluid or a cooling gas is circulated is provided inside the roller body of the main satellite so as to prevent the temperature of the tooth area of the main satellite from rising. .
The sub-
A sub-sun roller disposed on the outer circumferential surface of the sub sun;
The first sub-satellite tooth teeth arranged in the circumferential direction of the outer circumferential surface of the roller of the sub-sun and interacting with the teeth of the sub-sun roller of the sub-sun roller to disengage the twist of the closed rope, A first sub satellite latitude roller provided on the first sub satellites; And
And a plurality of rollers arranged in the circumferential direction of the sub-sun surface roller adjacent to the first sub satellite side surface roller, wherein the sub sun side surface roller interferes with the teeth of the sub sun side surface roller to disengage the twist of the closed rope, And a second sub-satellite surface roller provided on an outer circumferential surface of a second sub satellite of the other surface.
Satellite, and the size of the first sub-satellite surface roller is larger than the size of the second sub-satellite surface roller.
A controller for controlling operations of the main surface unit and the sub surface unit; And
Further comprising a cover for preventing splashing, which is openably coupled to an upper portion of at least one of the main surface unit and the sub surface unit to prevent scattering of dust at the time of the other surface.
Wherein the loading unit for supplying the closed rope comprises:
A pulp rope supply conveyor for supplying the pulp rope; And
And a quantitative supply roller set disposed between the closed-loop supply conveyor and the sub-surface unit for supplying a predetermined amount of closed rope to the sub-surface unit.
Further comprising a hopper provided on an upper portion of the closed-loop supply conveyor for supplying the closed rope stored therein to the closed-loop supply conveyor by a predetermined amount.
Further comprising a metal detector provided at an upper portion of the closed-loop supply conveyor for detecting a metal in the closed-loop rope to be fed.
Further comprising a magnet disposed on an upper portion of the closed rope supply conveyor for magnetically attracting and selecting a metal in the supplied rope to select a foreign substance.
Further comprising a waste rope disassembly module provided on the upper part of the waste rope supply conveyor for tearing and disassembling the waste rope to supply the waste to the fixed quantity supply roller set.
And a main surface step of producing a filament by rubbing the closed rope substantially after the step of performing the back surface step.
When the sub-surface step and the main surface step are performed,
And the falling rope or the filament is prevented from dropping by the falling rope falling preventing unit disposed in the lower area of the main surface unit and the sub surface unit.
And supplying the closed rope of the object to the sub-surface step by a predetermined amount in a loading step;
An unloading step for taking out the filaments produced after the execution of the main surface treatment step; And
Further comprising a filament collecting step of collecting the filament to be taken out.
The filament collecting step includes:
And a step of vibrating a scraper scraping a filament moving along the outer surface of the unloading roller for filament take-out, thereby collecting the filament.
The filament collecting step includes:
And a step of injecting air toward the unloading rollers for filament take-out to collect the filaments.
The filament collecting step includes:
And a step of drawing the filament, which is moved along the outer surface of the unloading roller for filament take-out, and collecting the filament.
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KR1020150109323A KR20170016052A (en) | 2015-08-03 | 2015-08-03 | Scutching apparatus using wasted-rope and method therefor |
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KR1020150109323A KR20170016052A (en) | 2015-08-03 | 2015-08-03 | Scutching apparatus using wasted-rope and method therefor |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS63105121A (en) | 1986-10-17 | 1988-05-10 | Hiroyuki Kanai | Card clothing roller |
KR20040104557A (en) | 2002-04-02 | 2004-12-10 | 듀폰 도레이 컴파니, 리미티드 | Method of regenerating used heat-resistant high-performance textile yarn products |
KR100479527B1 (en) | 2003-11-07 | 2005-03-31 | 한국해양연구원 | Recycling apparatus for crashing and separating the worn-out wire-p.e. rope |
KR20070120504A (en) | 2005-02-21 | 2007-12-24 | (주)리앤에스 | The member for interior products of motor vehicles with multilayer structure |
KR100974173B1 (en) | 2009-12-10 | 2010-08-05 | 주식회사 하도에프앤씨 | Opening device for recycling a compressed waste nonwoven fabric |
KR101213717B1 (en) | 2012-07-09 | 2012-12-18 | 송옥주 | Spent fishing- nets for regenerative apparatus |
KR101235235B1 (en) | 2011-08-25 | 2013-02-22 | (주) 금토일산업 | Water repellent finishing method of automobile interior material and automobile interior material thereby |
KR20130078159A (en) | 2011-12-30 | 2013-07-10 | 다이텍연구원 | Process of spinning recycled aramid spun yarn using waste aramid textiles |
-
2015
- 2015-08-03 KR KR1020150109323A patent/KR20170016052A/en active IP Right Grant
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63105121A (en) | 1986-10-17 | 1988-05-10 | Hiroyuki Kanai | Card clothing roller |
KR20040104557A (en) | 2002-04-02 | 2004-12-10 | 듀폰 도레이 컴파니, 리미티드 | Method of regenerating used heat-resistant high-performance textile yarn products |
KR100479527B1 (en) | 2003-11-07 | 2005-03-31 | 한국해양연구원 | Recycling apparatus for crashing and separating the worn-out wire-p.e. rope |
KR20070120504A (en) | 2005-02-21 | 2007-12-24 | (주)리앤에스 | The member for interior products of motor vehicles with multilayer structure |
KR100974173B1 (en) | 2009-12-10 | 2010-08-05 | 주식회사 하도에프앤씨 | Opening device for recycling a compressed waste nonwoven fabric |
KR101235235B1 (en) | 2011-08-25 | 2013-02-22 | (주) 금토일산업 | Water repellent finishing method of automobile interior material and automobile interior material thereby |
KR20130078159A (en) | 2011-12-30 | 2013-07-10 | 다이텍연구원 | Process of spinning recycled aramid spun yarn using waste aramid textiles |
KR101213717B1 (en) | 2012-07-09 | 2012-12-18 | 송옥주 | Spent fishing- nets for regenerative apparatus |
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