KR20170001421A - Apparatus for Selecting the Agricultural Product and Method for Selecting the Agricultural Product - Google Patents
Apparatus for Selecting the Agricultural Product and Method for Selecting the Agricultural Product Download PDFInfo
- Publication number
- KR20170001421A KR20170001421A KR1020150091386A KR20150091386A KR20170001421A KR 20170001421 A KR20170001421 A KR 20170001421A KR 1020150091386 A KR1020150091386 A KR 1020150091386A KR 20150091386 A KR20150091386 A KR 20150091386A KR 20170001421 A KR20170001421 A KR 20170001421A
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- Prior art keywords
- tray
- sorting
- conveyor
- unit
- agricultural
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/009—Sorting of fruit
Landscapes
- Sorting Of Articles (AREA)
Abstract
Description
The present invention relates to an agricultural product sorting apparatus and an agricultural product sorting method. More particularly, the present invention relates to an agricultural product sorting apparatus and a method for sorting agricultural products by conveying a tray on which agricultural products such as fruits are loaded, And a method for sorting agricultural products.
In the process of mass production and consumption of agricultural products including fruits and the like, it is necessary to box fruits by sorting fruits sorted according to predetermined criteria such as sugar content and size.
As described in Japanese Utility Model Registration Laid-Open No. 56-47147, a conventional apparatus for feeding an article supplied from a preceding process to a plurality of lanes is used, for example, in a sorting facility for fruits and vegetables. Such a sorting facility is provided with a dispersion roller having a width corresponding to the fruit sorting conveyor so as to be able to uniformly distribute and supply the items (fruits) to be sorted to a plurality of corresponding lanes of the fruit sorting conveyor installed parallel to each other at regular intervals, And a feeding device using a conveyor.
The conventional apparatus as described above is based on the expectation that an article will roll in a desired direction due to its own cloud characteristics during the process of being transferred from an upstream point (preceding process) to a downstream point (connection and conveyance apparatus).
However, it has the disadvantage that the article can not always roll properly in the expected direction due to the difference in the shape of the article itself and the difference in the external shape and the randomly changing direction. Therefore, when three or more fruit sorting conveyors are provided, the articles can not be uniformly distributed and can not be uniformly fed to each lane. Instead, many goods tend to be transported to the central area of the connecting and conveying device, so that only a small amount of the product flows to both outer corners of the connecting and conveying device.
Further, there is a drawback that a large amount of products flow to one side of the connection and conveyance device, while only a small amount of products flow to the other side, depending on the position or direction in which the product is fed from the preceding process. As a result, an excessive amount of product flows through one or more conveyors, while substantially no products flow through other conveyors.
As a result, the sorting operation can not be performed in the sorting conveyor in which an excessive amount of items such as fruit flows, and in the sorting conveyor in which a small amount of articles are running, the sorting operation is possible but the processing efficiency (selected amount) is decreased.
In addition, in the conventional apparatus as described above, the roller of the roller conveyor is independently rotated to perform the conveying function of the conveyor. This rotation of the rollers also causes the rotation of the article such as fruit, which causes the rotational contact friction between the roller and the fruit and the rotational contact friction between the fruit and the other fruit, causing the fruit to be scratched or damaged, There will be defects.
In order to solve this problem, a configuration in which the fruits are carried in a tray on a conveyor has been proposed. However, in order to automate the entire process of sorting and sorting fruits in the process of carrying them on a conveyor, the process of automatically collecting the trays and loading the fruits to be sorted again on the collected trays should be automatically performed. The entire process including the automatic recovery can not proceed to the sequential flow, and thus the process can not be automated.
The present invention solves the above-described problems of the prior art, and it is an object of the present invention to provide a method and a device for sorting fruit according to predetermined grades, And to provide an agricultural product sorting apparatus that enables automatic and batch processing of the process.
In order to achieve the above object, an agricultural product sorting apparatus according to an embodiment of the present invention is an agricultural product sorting apparatus for sorting agricultural products and transporting them by a conveyor in a state where individual agricultural products are arranged on trays, A sensing unit for sensing the quality classification factor of the agricultural product placed on the tray, a sorting unit for sorting and transporting the agricultural products according to the quality classification factors sensed by the sensing unit, And a tray returning unit for returning the empty tray to the stacking unit after the agricultural products are sorted and processed in the sorting unit.
Here, the sensing unit includes a weight sensing unit, a sugar level sensing unit, and a color sensing unit, which are sensors for sensing a quality classification factor including at least one of weight, sugar content, and hue of agricultural products.
Meanwhile, the sorting unit includes a plurality of sorting pushers, which are synchronized with the sensed result of the sensing unit and push the tray according to the sensed result when the individual agricultural products are conveyed on the conveyor.
The sorting unit may further include a sorting conveyor for sorting the trays classified by the sorting pusher into an operator's waiting position for carrying out an operation for taking out agricultural products from the tray, At least one tray take-out conveyer arranged to cross the worker's front conveyor and carrying the tray out of the tray, and a tray placed on the worker's front conveyor, And a tray waiting section for waiting the tray, wherein the agricultural sorting conveyor and the worker forward conveyor are provided with two or more rows of tray traversing paths.
At this time, the sorting section has a separation panel for sorting the two or more rows of tray traversing paths, and the separation panel continuously extends above the agricultural sorting conveyor and above the worker forward conveyor.
The width of the two or more rows of traverse paths formed by the separation panel is formed to be larger than the maximum width of one tray and smaller than twice the maximum width of one tray.
The tray waiting unit may include an empty tray sensing unit and a path breaker for each path at each end of the two or more tray traverse paths and an open control unit electrically connected between the empty tray sensing unit and the path breaker Respectively.
The open control unit controls the path breaker of the path to open the path when the tray is detected to be empty due to the separation of the agricultural product from the empty tray sensing unit tray disposed at the path end of each tray progress path.
In addition, the agricultural product sorting apparatus according to an embodiment of the present invention further includes a box conveyor which is disposed in parallel with the worker's front conveyor for a predetermined interval and carries a box containing agricultural products separated from the tray.
According to another aspect of the present invention, there is provided a method for sorting agricultural products, which comprises sorting agricultural products in a state where individual agricultural products are arranged on trays, and transporting the sorted agricultural products to a conveyor. In the method for sorting agricultural products, A sensing step of sensing a quality classification factor of an agricultural product transported while being placed on the tray in a state where the tray is transported on a conveyor and moving the sorting device, And a tray returning step of returning the empty tray to the stacking unit after the agricultural products are sorted and processed in the sorting unit.
According to the agricultural product sorting apparatus according to the embodiment of the present invention, the following effects are expected.
First, the selected agricultural products are not rolled on the conveyor, so the agricultural products are not damaged in the selection process.
Second, since the sorting process can be performed continuously, the processing speed can be improved.
Third, the recovery process of the tray for supporting the agricultural products on the conveyor is automatically performed, so that the labor for recovering the tray can be reduced.
Fourth, in the event that an error occurs in which the tray can not be loaded with agricultural products, the empty tray is selected in advance, thereby preventing the empty tray from being introduced into the loading stage.
Fifth, in order for the agricultural products to be finally loaded in the box, the agricultural products are queued in front of the workers in the queue in front of the workers, thereby increasing the amount of work that the workers can simultaneously handle.
Sixth, the agricultural products are stopped in front of the worker, so that the farmer can stop the transportation of agricultural products from the tray to the shipping box, and prevent the agricultural products that are not transferred by the operator from being transported to the tray.
Seventh, it is possible to prevent the jam phenomenon occurring in the transportation between the trays containing the agricultural products, since the progress paths between the agricultural products that are finally carried to the box and the agricultural products that are carried to the box are not interfered with each other.
Eighth, it is possible to put a large number of agricultural products in the worker's work space where the agricultural products are transferred to the shipping box, thereby increasing the efficiency of the operation of transferring the agricultural products to the shipping boxes.
1 is a block diagram of components of an agricultural product sorting apparatus according to an embodiment of the present invention.
2 is a plan view showing the sorting operation using the agricultural product sorting apparatus according to an embodiment of the present invention.
3 is a block diagram of a sorting unit for sorting agricultural products by the agricultural product sorting apparatus according to an embodiment of the present invention.
4 is a plan view of a tray waiting device of an agricultural product sorting apparatus according to an embodiment of the present invention.
5 is a partial side view schematically showing a situation in which a worker is working at a shipment position of a tray waiting device according to an embodiment of the present invention.
6 is a block diagram of the path open and close related components of a tray standby apparatus in accordance with an embodiment of the present invention.
Figure 7 is a flow chart showing the operational sequence of the components of Figure 6;
BRIEF DESCRIPTION OF THE DRAWINGS The present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Is provided to fully convey the scope of the invention to those skilled in the art, and the invention is only defined by the scope of the claims. It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In the present specification, the singular form includes plural forms unless otherwise specified in the specification. It is noted that the terms "comprises" and / or "comprising" used in the specification are intended to be inclusive in a manner similar to the components, steps, operations, and / Or additions. The terms first, second, etc. may be used to describe various elements, but the elements should not be limited by terms. Terms are used only for the purpose of distinguishing one component from another.
The agricultural products classified and handled in the present invention include various products produced agriculturally, including, for example, fruits and vegetables, and more particularly fruits such as apples, peaches, pears, mangos, Watermelon, cucumber, and pumpkin.
FIG. 1 is a block diagram of components of an agricultural product sorting apparatus according to an embodiment of the present invention, and FIG. 2 is a plan view showing sorting operation using an agricultural product sorting apparatus according to an embodiment of the present invention.
1 and 2, the agricultural product sorting
The agricultural
Referring to FIG. 2, in the
After the agricultural product is mounted on the tray, the tray passes through the
Here, since the weight is a weight including trays and agricultural products, when a standardized tray is used, the weight of the agricultural product can be measured by subtracting the weight of the tray from the measured weight. The sensor for measuring the weight is installed on the lower side of the
The sugar
The
3 is a block diagram of a sorting unit for sorting agricultural products by the agricultural product sorting apparatus according to an embodiment of the present invention. 2 and 3, the plurality of sorting
In this process, the pushing
In addition, when only the weight of the standardized tray preliminarily inputted by the
2 and 4, the
At this time, two or more rows of trays are provided on the
For this, the
The two or more rows of tray trajectory paths formed by the
The connecting portion of the first outer guide panel 131f1 and the second outer guide panel 131f2 may also be rounded for smooth guide of the tray T. [ At this time, the guide panels are formed at a height that can guide the tray so that the tray does not deviate from the path, and it is preferable that the operator P2 is formed at a height that does not hinder the operator P2 from picking up agricultural products. Alternatively, the second outer guide panel 131f2 of the panels may be formed at a lower height than the other panels.
In order to allow only one trays to proceed in each path, the width of the path is set so that the maximum diameter of one tray T (the diameter of the lower diameter of the tray is larger than the diameter of the lower side to place the trays on the conveyor stably) And is formed to be smaller than twice the maximum diameter of one tray.
FIG. 4 is a partial side view schematically illustrating a situation in which a worker is working at a shipping position of the tray waiting apparatus according to an embodiment of the present invention, and FIG. 5 is a partial side view of the tray waiting apparatus in accordance with an embodiment of the present invention. Referring to FIG. 6, which is a block diagram of related components, the tray-waiting
The
When the empty tray sensing units 131k1 and 131k2 disposed at the path ends of the respective tray progress paths detect that the tray is empty due to separation of agricultural products from the tray, the
As shown in FIG. 5, when there are two tray traversing paths, the path traversers 131i1 and 131i2 installed in the tray traversing path respectively operate independently of each other. That is, when the
Refer to FIG. 7 to explain the operation relationship of the empty tray detection unit and the path breaker. Figure 7 is a flow chart showing the operational sequence of the components of Figure 6; Referring to FIG. 7, the path breakers 131i1 and 131i2 basically close the path of the tray in a manner that the path breakers 131i1 and 131i2 protrude upward from the lower side or protrude downward from the upper side (S1). Then, the empty tray sensing units 131k1 and 131k2 detect whether or not the tray is empty (S2). If the operator P2 picks up the agricultural product from the tray and puts it in the
Here, for example, an optical photosensor (optical sensor) may be used as the empty tray sensing units 131k1 and 131k2. However, the empty tray sensing units 131k1 and 131k2 are not limited to the optical photosensors, and various mechanical and electronic devices for checking whether the stacking tray is empty can be applied.
Referring to FIGS. 4 to 7, a plurality of trays T on which agricultural products such as watermelons, melons, peaches, apples, and pears are mounted can be detected by the
Referring again to FIGS. 1 and 2, the empty tray is returned to the
The empty
Separately, the agricultural products classified in the
2 shows a tray-waiting
As shown in FIG. 2, when the stacking tray conveyed by the two
Although not shown in the drawing, if one bin tray conveyance conveyor is corresponded to one agricultural sorting conveyor, the worker forward conveyor can be composed of one conveyor without distinction between the left and right conveyors.
On the other hand, the section of the worker's
Therefore, by adjusting the length of the worker's
For example, when the agricultural product being transferred is a watermelon, the size of the watermelon is large and the weight is heavy, so the worker has to detach only one watermelon at a time from the tray. However, in the case of relatively small and light fruits such as apples and peaches, Several agricultural products can be hand-held and transferred to the
According to another aspect of the present invention, there is provided a method for sorting agricultural products, which comprises sorting agricultural products in a state where individual agricultural products are arranged on a tray, and transporting the sorted agricultural products to a conveyor, wherein the agricultural product sorting method comprises: A sensing step of sensing a quality classification factor of an agricultural product transported while being placed on the tray in a state where the tray is transported on a conveyor and transported; and a step of sorting agricultural products by quality classification factors sensed by the sensing unit, And a tray returning step of returning the empty tray to the stacking unit after the sorting and sorting of agricultural products in the sorting unit.
T: Tray F: Agricultural products
P1, P2, P3: Worker
Claims (10)
A loading section for loading the agricultural products on the tray to be transported
A sensing unit for sensing quality classification factors of agricultural products placed on the trays and transported;
A classifying unit for classifying and transporting agricultural products according to the quality classification factors sensed by the sensing unit;
And a tray returning unit for returning the empty tray to the stacking unit after the sorting unit classifies and processes the agricultural products in the sorting unit.
Wherein the sensing unit includes a sensor for sensing a quality classification factor including at least one of a weight, a sugar content, and a color of an agricultural product.
Wherein the sorting unit is provided with a plurality of sorting pushers which are synchronized with the sensing result of the sensing unit and push the tray according to the sensed result when the tray loaded with the individual produce is conveyed on the conveyor, .
Wherein,
An agricultural sorting conveyor for conveying the tray sorted by the sorting pusher to a worker standby position for performing an operation of taking out agricultural products from the tray
A worker front conveyor arranged to cross the agricultural product sorting conveyor at the operator stand-by position,
At least one tray take-off conveyor arranged to cross the worker's front conveyor,
And a tray waiting unit for blocking the progress of the tray until the product is released from the tray placed on the worker ' s front conveyor to wait the tray,
Wherein the agricultural product sorting conveyor and the worker's front conveyor are provided with two or more rows of tray trains on the upper side of the agricultural sorting conveyor and the worker's front conveyor.
Wherein the sorting section has a separation panel for sorting the two or more rows of tray traversing paths, wherein the separation panel continuously extends above the agricultural sorting conveyor and above the worker forward conveyor.
Wherein the width of the tray traverse path of two or more rows formed by the separation panel is formed to be larger than the maximum diameter of one tray and smaller than twice the maximum diameter of one tray.
The tray waiting unit includes an empty tray sensing unit and a path breaker at each end of each of the two or more rows of the tray progress paths and an opening control unit electrically connected between the empty tray sensing unit and the path breaker And an agricultural product sorting apparatus.
Wherein the open control unit controls the path breaker of the path to open the path when it detects that the tray is empty due to separation of the agricultural product from the empty tray sensing unit tray disposed at the path end of each tray progress path .
Further comprising a box conveyor which is disposed in parallel with the worker's front conveyor for a predetermined period and carries a box containing agricultural products separated from the tray.
Loading stage to load agricultural products on trays to be transported
A sensing step of sensing a quality classification factor of an agricultural product placed on the tray while the tray is transported and moving on the conveyor;
A classifying step of classifying and transporting agricultural products according to the quality classification factors sensed by the sensing unit,
And a tray returning step of returning the empty tray to the stacking unit after the sorting and sorting of agricultural products in the sorting unit.
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KR1020150091386A KR101750531B1 (en) | 2015-06-26 | 2015-06-26 | Apparatus for Selecting the Agricultural Product and Method for Selecting the Agricultural Product |
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KR1020150091386A KR101750531B1 (en) | 2015-06-26 | 2015-06-26 | Apparatus for Selecting the Agricultural Product and Method for Selecting the Agricultural Product |
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Cited By (1)
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CN109127460A (en) * | 2018-07-17 | 2019-01-04 | 西北农林科技大学 | A kind of Apple Mould Core device and method of multistation fast automatic detecting and sorting |
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JP4940837B2 (en) * | 2006-09-04 | 2012-05-30 | 井関農機株式会社 | Fruit selection facility |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109127460A (en) * | 2018-07-17 | 2019-01-04 | 西北农林科技大学 | A kind of Apple Mould Core device and method of multistation fast automatic detecting and sorting |
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