KR20160150234A

KR20160150234A - Manufacturing method of plastic wire-member for holding variablle-shape and plastic wire-member thereof

Info

Publication number: KR20160150234A
Application number: KR1020150087574A
Authority: KR
Inventors: 박만식
Original assignee: 박만식
Priority date: 2015-06-19
Filing date: 2015-06-19
Publication date: 2016-12-29
Also published as: KR101770025B1

Abstract

The present invention relates to a manufacturing method of a synthetic resin wire for maintaining a variable-shape, and a synthetic resin wire manufactured thereby. More specifically, a synthetic resin wire is manufactured through processes of extrusion, cooling, elongation, cooling, and adjustment of flexible strength, and can be substituted for an existing metal wire with properties of maintaining a variable-shape that a user bends the wire in a random shape. Accordingly, the synthetic resin wire is cheaper than a metal wire, is light, and has excellent environmental or handling stability.

Description

Technical Field [0001] The present invention relates to a method of manufacturing a variable shape retaining type synthetic resin wire rod and a synthetic resin wire rod produced by the method. BACKGROUND ART < RTI ID = 0.0 >

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of manufacturing a synthetic resin wire rod by extruding, cooling, drawing, cooling, and controlling a strength of a flexible resin wire, To a method of manufacturing a synthetic resin wire rod and a synthetic resin wire rod produced thereby.

Conventionally, a metal wire is mainly used to maintain a variable shape bent in an arbitrary shape by a user.

For example, in order to maintain the shape of the nose of the mask surrounding the nose area, a metal wire was inserted therein to maintain the shape. In addition, the metal wire was used in various applications such as various variable shape maintenance as well as bundling.

However, since the metal wire is made of a metal, it has various disadvantages in use.

That is, the metal wire has a high unit price and heavy weight, which is not only inconvenient to handle but also inconvenient to cut or use to change the shape.

In addition, the metal wire not only has poor handling safety, but also causes various environmental problems.

Accordingly, there is a need for a technique capable of replacing the metal wire with a material that can be used more inexpensively and safely.

Patent Document 1: Registration No. 10-0432255 Patent Document 2: Published Patent No. 10-2009-0125766

Disclosure of Invention Technical Problem [8] The present invention has been made to solve all the problems of the prior art described above, and it is an object of the present invention to provide a method of manufacturing a synthetic resin wire rod by extruding, cooling, Which is less expensive than metal wires and light in weight, is easy to handle, and provides excellent environment and handling safety.

The present invention relates to a method for producing a hot rolled steel sheet, which comprises an extrusion process for extruding a wire rod from an extruder by injecting a resin material, a first cooling process for primary cooling the extruded wire rod with cooling water, A second cooling step of performing a second cooling treatment of the drawn and drawn wire with cooling water; and a second cooling step of bending the cooled wire in the form of a jig jig up and down, The present invention provides a variable shape retaining type synthetic resin wire material manufacturing method and a variable shape retaining type synthetic resin wire material which are manufactured by winding a wire material on a bobbin.

The present invention relates to a method for manufacturing a synthetic resin wire rod by extruding, cooling, stretching, cooling, and controlling the strength of a flexible resin material, And is light in weight, is easy to handle, and has an excellent effect on environment and handling safety.

In particular, the synthetic resin wire rod can be used for various purposes. For example, it can be safely used instead of a metal wire to maintain the shape of the nose portion of the mask. In addition, So that it has an excellent effect of use efficiency.

1 is a flow chart showing the manufacturing process of the present invention.
Fig. 2 is a process diagram schematically showing an apparatus for carrying out the manufacturing process of Fig. 1; Fig.
3 is a flow chart showing another embodiment of the manufacturing process of the present invention.
Figs. 4 and 5 are side views showing upper and lower rollers for performing the flexural strength adjusting process. Fig.
6 is a perspective view of a mask showing the use of the wire material of the present invention.

A method of manufacturing a variable shape retaining type synthetic resin wire rod according to the present invention will be described with reference to the accompanying drawings.

The present invention relates to an extruding method for extruding a wire rod into an extruder, comprising the steps of: extruding a wire material into an extruder by injecting a resin material; a first cooling step of first cooling the extruded wire material with cooling water; A second cooling step of subjecting the drawn and drawn wire to a second cooling treatment by cooling water, and a second cooling step of regulating the flexibility of the wire by bending the cooled wire in a jig- And a winding step of winding the wire rod on the bobbin to produce a synthetic resin wire rod.

Further, the present invention can further carry out a heat treatment step in which the drawn wire after the stretching process is passed through a heating box which is heated by a heater to perform a heat treatment.

Hereinafter, the manufacturing process of the present invention will be described in more detail.

1. Extrusion process.

The resin raw material is supplied and the wire rod of a predetermined thickness is extruded in the extruder 10.

Since the thickness of the extruded wire rod is adjusted by the thickness of the wire rod in the elongation process and the flexural strength control process to be described later, the thickness of the extruded wire rod is adjusted to at least the thickness of the synthetic resin wire rod of the final product Extrusion is carried out in thick coats.

2. First cooling step

The hot wire extruded by the extruder (10) is subjected to primary cooling processing while being precipitated in the cooling water of the cooling water tank (20).

3. Stretching process

The wire material subjected to cooling treatment in the cooling water tank (20) is subjected to stretching processing by precipitation in a hot water tank (30) containing hot water at 100 to 150 ° C.

At this time, when the temperature of the hot water contained in the hot water tank 30 is less than 100 캜, the wire material may not be sufficiently drawn, and when the temperature exceeds 150 캜, thermal deformation of the wire material may be caused. .

The wire rod is stretched to a length of 5 to 20 times depending on the application.

Although the method of drawing the wire rod is not specifically shown in the drawings, the wire rod is stretched by various commonly used methods, for example, a method of pulling both ends of the wire rod, a method of passing the wire rod between the stretching rollers .

4. Second Cooling Process

The hot wire having undergone the stretching process is subjected to second cooling treatment while being precipitated and moved to the cooling water of the cooling water tank (40).

5. Heat treatment process

The secondary cooled wire rod is passed through a heating box heated by a heater to perform heat treatment to adjust the strength of the wire rod.

Such a heat treatment process regulates the strength of the wire rod, and the heat treatment process may be omitted depending on the use of the wire rod.

6. Flexibility Strength Control Process

The second cooled wire or heat treated wire is folded upward and downward in a jig jig shape to control the flexibility of the wire.

As described above, various embodiments can be implemented in which the wire rod 2 is bent and moved in a zigzag fashion up, down, up and down.

4 and 5, the wire 2 is passed between the upper and lower rollers 51 and 52 formed in the form of teeth in the shape of the circumferential protrusions 51a and 52a.

Such a wire rod 2 bends the wire rod 2 upward and downward by the uneven protrusions 51a and 52a of the upper and lower rollers 51 and 52 so that the change of the physical properties of the wire rod 2 It gives flexibility.

At this time, the flexibility of the wire rod 2 is adjusted according to the use of the wire rod. The more the wire rod passes between the upper and lower rollers 51 and 52, the more flexible the wire rod.

Needless to say, the protrusions and protrusions 51a and 52a of the upper and lower rollers may be formed in various shapes such as a semicircular protrusion as well as a ladder protrusion as shown in the figure.

6, the wire rods 2 are bonded to the lower surface of the upper plate 55 and the upper surface of the lower plate 56 so that the edges of the square pipes 55a and 56a are spaced apart from each other in the width direction, The flexibility of the wire rod is controlled by bending the wire rod 2 vertically between the square pipes 55a and 56a in a jagged shape.

The spacing between the upper and lower plates 55 and 56 may be adjusted according to the thickness of the wire rod 2 by vertically arranging the upper and lower plates 55 and 56, The height adjustment rod 57 and the nut 58 are used.

As a result of the bending movement of the wire 2 in the form of a jig or jig, the wire 2 can be bent in a flexible manner.

6. Winding Process

After the synthetic resin wire 2 is manufactured by such a process, the wire is finally wound up on the bobbin 70 so that the product can be made into a flowable product.

In the above-described manufacturing method, it is preferable to use a drawer (80) at the back of the first cooling step, the back of the drawing step, and the position behind the flexible strength adjusting step in order to feed the wire.

Since the variable shape retaining type synthetic resin wire rod 2 manufactured by the manufacturing method of the present invention has a variable shape retaining property that allows the user to bend in an arbitrary shape and maintain a bent shape, It is cheap compared to conventional metal wire and light in weight, so that it is easy to handle, and the environment and handling safety are also excellent.

In particular, the variable shape retaining type synthetic resin wire rod 2 of the present invention can be used for various purposes. It is also possible to use a metal wire as an internal structure for retaining the shape of the mask 5 surrounding the nose portion as shown in FIG. 7 Can be safely used as the synthetic resin wire material (2) of the present invention, and can be widely used for bundling purposes.

10: extruder 20, 40: cooling water tank
30: hot water tank 51, 52: upper and lower rollers
51a, 52a: protrusions and protrusions 55: top plate
56: Lower plate 55a.56a: Square pipe
60: heating box 70: bobbin
80:

Claims

An extruding step of feeding the resin material and extruding the wire material in the extruder,
A first cooling step of first cooling the extruded wire with cooling water,
A drawing step in which the cooled wire rod is subjected to stretching by precipitating the hot wire at a temperature of 100 to 150 DEG C,
A second cooling step of secondarily cooling the drawn wire by cooling water,
A flexible strength adjusting step of adjusting the flexibility of the wire by bending and moving the cooled wire in a zigzag fashion,
Wherein the wire rope is manufactured by a winding step of winding the wire rod onto a bobbin.

The method according to claim 1,
Further comprising a heat treatment step of passing the drawn wire through a heating box heated by a heater to perform heat treatment after the drawing step.

The method according to claim 1,
The flexible strength adjusting process may include at least one of upper and lower rollers formed by interlacing the circumferential protrusions and protrusions in a saw-tooth fashion, and bending the wire material between the teeth of the upper and lower rollers in the form of a jig, And the strength of the flexible shape retaining synthetic resin wire is adjusted.

The method according to claim 1,
The flexible strength adjusting process may be performed such that the edges of the square pipes are spaced apart from each other in the width direction on the lower surface of the upper plate and the upper surface of the lower plate so as to bend and move the wire between the square pipes in the up- Wherein said method comprises the steps of:

A variable shape retaining type synthetic resin wire rod produced by the method according to any one of claims 1, 2, 3, and 4.