KR20160138830A - Method of manufacturing high carbon steel slab - Google Patents
Method of manufacturing high carbon steel slab Download PDFInfo
- Publication number
- KR20160138830A KR20160138830A KR1020150073211A KR20150073211A KR20160138830A KR 20160138830 A KR20160138830 A KR 20160138830A KR 1020150073211 A KR1020150073211 A KR 1020150073211A KR 20150073211 A KR20150073211 A KR 20150073211A KR 20160138830 A KR20160138830 A KR 20160138830A
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- KR
- South Korea
- Prior art keywords
- casting
- bender
- cooling
- slab
- unbender
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/068—Accessories therefor for cooling the cast product during its passage through the mould surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/124—Accessories for subsequent treating or working cast stock in situ for cooling
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
Abstract
Description
The present invention relates to a method of manufacturing a slab, and more particularly, to a method of manufacturing a high-carbon steel slab that reduces a corner portion crack of a cast steel during a continuous casting process.
In general, the process of continuously solidifying molten steel treated with a desired component in a certain form is referred to as continuous casting. The continuous casting machine which continuously performs the continuous casting is produced in the steel making furnace, the molten steel transferred to the ladle is received in the turndish, and supplied to the mold for the continuous casting machine to produce the slab of a certain size.
The conventional continuous casting machine includes a casting mold having a desired shape by cooling the molten steel of the tundish primarily in the mold and cooling the casting piece while moving the casting mold connected to the mold and moving the casting mold do.
That is, the molten steel introduced in the tundish is formed into a slab, a slab, a billet, or a billet having a predetermined width and thickness in the mold. The molten steel is first cooled in the mold, And then cooled by the cooling water injected while moving along the stand, and is conveyed while maintaining the shape formed in the mold.
A related prior art is Korean Laid-Open Publication No. 2015-00141031 (published on Feb. 26, 201, entitled "Continuous Casting Method").
It is an object of the present invention to provide a method for reducing a corner crack generated in a slab during a continuous casting process of high carbon steel.
A method for manufacturing high carbon steel slabs according to one aspect of the present invention is disclosed. The method of manufacturing slabs according to
Qv = 990 * Vc-27.1 - (1)
Qu = 46.6 + 352 * Vc + 0.195 * Wc - (2)
Qv is the cooling rate (liter / min) of the bender portion, Qu is the cooling rate of the unbender portion (liter / min), Vc is the casting speed (meter / min)
In one embodiment, the casting speed is from 0.8 to 1.1 meters / min, and the casting width is from 900 to 1600 mm.
In another embodiment, the non-yield may be from 0.6 to 1 liter / min.
In still another embodiment, the set secondary cooling water quantity may be monitored in units of slabs, and the step of managing the set secondary cooling water quantity may be controlled to a process error of 5% or less of the set quantity.
According to the embodiment of the present invention, it has been found that, when the secondary cooling water amount injected for solidification of the cast steel during the continuous casting process is excessive, subcooling of the cast steel corner portion is promoted and a corner crack can occur. In the bender part, the cooling water quantity is controlled according to the casting speed regardless of the casting speed. In the unbender part, the cooling water quantity is controlled according to the casting speed and the casting width. It is possible to reduce the surface crack of the billet corner portion.
1 is a schematic view of a continuous casting machine according to an embodiment of the present invention.
FIG. 2A is a schematic view showing a configuration of a cooling device of a bender part of a continuous casting machine according to an embodiment of the present invention, and FIG. 2B is a schematic view showing a configuration of a cooling device of an unbender part of a continuous casting machine according to an embodiment of the present invention. Fig.
FIGS. 3A and 3B are graphs illustrating a regression equation for determining a secondary cooling quantity according to a casting speed and a casting width according to an embodiment of the present invention. FIG.
4 is a graph showing a corner defect crack index of a continuous casting specimen according to an embodiment of the present invention.
Hereinafter, a method for manufacturing a high carbon steel slab according to an embodiment of the present invention will be described in detail. The terms used below are appropriately selected terms in consideration of functions in the present invention, and definitions of these terms should be made based on the contents throughout this specification.
The present invention provides, for example, a method for reducing cracks on the surface of a cast iron portion of a cast steel of a high carbon steel such as an alloy tool steel applied to a passive clutch for an automobile.
If hot rolling continues after the continuous casting process, such as the alloy tool steel, a correction inspection process to inspect the surface after the slab has cooled after the continuous casting process may not be possible. In the continuous casting process, the cracks generated at the corners of the cast steel are detected in the form of edge scab defects in the hot-rolled coil because they are hot-rolled without inspection and correction. The hot-rolled coil in which such a bond is produced causes a cost increase because an additional process is required to cut both edges.
Although it is difficult to explain defects in the continuous casting process by any one cause or theory, it is possible to determine the occurrence of the defects for the following reasons. That is, first, it may be related to the change of the high temperature strength of the steel according to the casting temperature in the vertical curved type machine. In general, the steel has a brittle zone in three zones depending on the temperature, and cracks can easily occur even if the surface temperature of the bracing zone is in the range of 700 to 900 ° C (hereinafter referred to as 'third zone brittle zone' . Second, in a conventional vertical bending machine, stress may be applied to the cast during bending or straightening of the cast steel. If the surface temperature of the cast steel is included in the third zone brittle zone in the section where stress is applied to the cast steel, a corner crack may occur.
Accordingly, as described below, in the embodiment of the present invention, the slab exerciser applied to the production of the high carbon steel slab is divided into the portions of the bender portion and the unbender portion, and different amounts of cooling are set in the respective portions, Thereby suppressing the supercooling of the corner portion, thereby reducing the crack on the surface of the slab corner portion.
1 is a schematic view of a continuous casting machine according to an embodiment of the present invention. As shown, the continuous casting machine may be a vertical curved player.
The
In the secondary cooling zone, the casting (30) is primarily cooled in the casting (30) to quickly cool the casting (S) coming out from the casting (30). In the secondary cooling zone, cooling water is injected into the non-solidified slab S, and the region immediately below the
FIG. 2A is a schematic view showing a configuration of a cooling device of a bender part of a continuous casting machine according to an embodiment of the present invention, and FIG. 2B is a schematic view showing a configuration of a cooling device of an unbender part of a continuous casting machine according to an embodiment of the present invention. Fig.
Referring to FIG. 2A, in the
Referring to FIG. 2B, in the
In the embodiment of the present invention, in the continuous casting machine having the above-described structure, 0.50 to 0.54% of carbon (C), 0.20 to 0.35% of silicon (Si), 0.95 to 1.05% of manganese (Mn) When molten steel consisting of 1.0 to 1.2% of vanadium (V) and 0.10 to 0.12% of vanadium (V) and remaining iron (Fe) and unavoidable impurities is continuously cast, if the secondary cooling water amount injected for solidification of the cast steel during the continuous casting step is excessive , It has been found that a supercooling of the corner portion of the cast steel is promoted and a crack can be generated on the surface of the cast steel corner portion.
In order to prevent cracking of the surface of the bending corner portion, the present invention proposes a method of controlling the casting speed by controlling the secondary cooling rate. In the embodiment, first, in the
FIGS. 3A and 3B are graphs illustrating a regression equation for determining a secondary cooling quantity according to a casting speed and a casting width according to an embodiment of the present invention. FIG.
As shown in FIG. 3A, when the punching width was 900 mm, the secondary cooling water variation value according to the casting speed was calculated as an experimental value, and regression analysis was performed to cover each experimental value. Thus, as shown in FIG. 3A, reliable regression equations were obtained for R 2 of 0.9964 and 2 for the bender portion and the unbender portion, respectively.
As shown in FIG. 3B, in the case of a casting speed of 1.1 m / min, the secondary cooling water variation value according to the casting width was calculated as an experimental value, and regression analysis was performed to cover each experimental value. Thus, as shown in FIG. 3B, a reliable regression equation can be derived for R 2 of 0.9958 for the unbender portion. As described above, the casting width was excluded from the independent variables for the bender part.
Based on the results of the regression analysis shown in FIGS. 3A and 3B, it is possible to derive the cooling water quantity control formula for each position of the compressor as follows.
Qv = 990 * Vc-27.1 - (1)
Qu = 46.6 + 352 * Vc + 0.195 * Wc - (2)
Qv is the cooling rate of the bender portion (liter / min), Qu is the cooling rate of the unbender portion (liter / min), Vc is the casting speed (meter / min), and Wc is the main gauge (milimeter).
The secondary cooling quantity can be set by using the cooling quantity control formula for each position of the performance device. When the actual continuous casting process is performed, the set secondary cooling water quantity may be monitored in units of slabs, and the actual cooling water quantity may be managed with a process error of 5% or less of the set quantity.
Example
Molten steels satisfying the content of the ingot in the examples of the present invention were continuously cast as Comparative Examples and Examples according to the conditions shown in Table 1 below.
In the case of the embodiment, the secondary cooling water quantity was adjusted to follow the quantity control formula of Equation (1) and Equation (2) for each position of the performance equipment.
(mm)
(m / min)
(l / kg)
Compared to the conventional comparative example conditions, the embodiment has reduced the secondary cooling water quantity in the bender part and the unbender part together. Accordingly, in the case of the embodiment, the total rainfall is reduced.
On the other hand, after continuous casting, the specimens of the comparative example and the example were subjected to defect inspection to calculate the corner portion crack index.
4 is a graph showing a corner defect crack index of a continuous casting specimen according to an embodiment of the present invention. Referring to FIG. 4, the specimens of the examples showed a relatively large reduction in the corner cracking index, as compared with the specimens of the comparative examples.
As described above, according to the embodiment of the present invention, in the continuous casting step, the amount of the secondary cooling water injected for solidification of the cast steel is excessive, so that the surface crack generated in the corner portion of the cast steel can be effectively reduced. In the bender part, the cooling water quantity is controlled according to the casting speed regardless of the casting speed. In the unbender part, the cooling water quantity is controlled according to the casting speed and the casting width. It is possible to reduce the surface crack of the billet corner portion.
It is to be understood that the invention includes various modifications and equivalent embodiments that can be derived from the disclosed embodiments as well as those of ordinary skill in the art to which the present invention pertains. Accordingly, the technical scope of the present invention should be defined by the following claims.
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Claims (4)
And producing a cast from the molten steel through secondary cooling sequentially through the bender portion and the unbender portion of the performer,
Wherein the bender portion has a height of 150 to 190 mm from the casting, the nozzle spacing is 190 to 360 mm, the unbender portion has a height of 260 to 420 mm from the cast, the nozzle spacing is 650 to 900 mm,
Wherein the quantity of the secondary cooling is set so as to follow the formula 1 in the case of the bender section and to follow the formula 2 in the case of the unbender section,
Qv = 990 * Vc-27.1 - (1)
Qu = 46.6 + 352 * Vc + 0.195 * Wc - (2)
Qv is the cooling rate of the bender portion (liter / min), Qu is the cooling rate of the unbender portion (liter / min), Vc is the casting speed (meter / min), and Wc is the main gauge (milimeter).
Method of manufacturing high carbon steel slabs.
The casting speed is from 0.8 to 1.1 meters / min
The casting width is 900 to 1600 mm
Method of manufacturing high carbon steel slabs.
The non-yield is from 0.6 to 1 liter / min
Method of manufacturing high carbon steel slabs.
The above-described secondary cooling water quantity may be monitored in units of slabs, and the step of managing the set secondary water quantity may be controlled to a process error of 5%
Method of manufacturing high carbon steel slabs.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108774712A (en) * | 2018-06-21 | 2018-11-09 | 河南中原特钢装备制造有限公司 | Superelevation thermal conductivity hot stamping die steel and its manufacturing method |
CN109894593A (en) * | 2019-04-08 | 2019-06-18 | 山东钢铁股份有限公司 | A kind of Spraying Water of Nozzles in Secondary Cooling method based on continuous small-billet casting simulation pulling rate |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP5708340B2 (en) | 2011-07-21 | 2015-04-30 | 新日鐵住金株式会社 | Cooling method for continuous cast slab |
JP2013202631A (en) | 2012-03-27 | 2013-10-07 | Jp Steel Plantech Co | Secondary cooling device for continuous casting apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108774712A (en) * | 2018-06-21 | 2018-11-09 | 河南中原特钢装备制造有限公司 | Superelevation thermal conductivity hot stamping die steel and its manufacturing method |
CN109894593A (en) * | 2019-04-08 | 2019-06-18 | 山东钢铁股份有限公司 | A kind of Spraying Water of Nozzles in Secondary Cooling method based on continuous small-billet casting simulation pulling rate |
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