KR20160128836A - Method of Manufacturing FRP Flange Pipe - Google Patents
Method of Manufacturing FRP Flange Pipe Download PDFInfo
- Publication number
- KR20160128836A KR20160128836A KR1020150060853A KR20150060853A KR20160128836A KR 20160128836 A KR20160128836 A KR 20160128836A KR 1020150060853 A KR1020150060853 A KR 1020150060853A KR 20150060853 A KR20150060853 A KR 20150060853A KR 20160128836 A KR20160128836 A KR 20160128836A
- Authority
- KR
- South Korea
- Prior art keywords
- inner mold
- mold
- pipe
- flange
- separator plate
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/24—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The present invention relates to a method of manufacturing an FRP flange pipe, more specifically, a flange can be formed on a pipe by a simple method, a manufacturing cost can be reduced, and a pipe and a flange can be integrally formed, To a method of manufacturing an FRP flange tube.
Description
The present invention relates to a method of manufacturing an FRP flange pipe, more specifically, a flange can be formed on a pipe by a simple method, a manufacturing cost can be reduced, and a pipe and a flange can be integrally formed, To a method of manufacturing an FRP flange tube.
In general, fiberglass reinforced plastic (FRP) is produced by forming reinforcing fibers of high strength, such as glass fiber, in the form of a winding or fabric, and then curing the reinforcing fibers such as polyester, epoxy, phenol, and purine, It has strong shear strength, easy to cut and process, easy to handle due to its light weight, excellent chemical resistance and corrosion resistance, and is widely used in aerospace parts, automobile parts, civil engineering and building materials.
In the process of manufacturing a pipe using the FRP, a fiber impregnated in a filament resin is wound around an outer surface of a mandrel having a predetermined diameter, and when the resin is cured, it is demolded from the mandrel to form a filament- Is formed.
On the other hand, in order to join the pipe and the pipe, a flange must be formed at the end of each pipe. However, in the conventional method for forming the flange in the pipe, the flange is manufactured in the pipe by the plastic working method in which the pipe is cut, so that it takes a lot of time and the product cost is increased, and the product is not uniform There is a problem.
In order to solve this problem, Japanese Laid-Open Patent Application No. 1991-0009354 proposes a method of manufacturing an FRP flange by winding a fiberglass around a metal mold having a flange shape, followed by curing and demolding. However, this method is configured to wind the fiberglass in only one direction, so that there is a problem in that the product is not rigid because it is not woven and is easily split.
SUMMARY OF THE INVENTION It is an object of the present invention to solve the problems of the prior art described above by providing a flange in a pipe by a simple method, And to provide a method of manufacturing an FRP flange pipe that improves the quality of a product.
According to an aspect of the present invention, there is provided a method of manufacturing a semiconductor device, the method including: mounting a first separator and a second separator on a center of a cylindrical shaft; An inner mold mounting step of mounting a first inner mold and a second inner mold at both ends of the rotating shaft in the direction of the first separating plate and the second separating plate; The reinforcing fibers are wound around the outer periphery of the first inner mold to form a first pipe and the reinforcing fibers are wound around the outer periphery of the first separator and along the outer periphery of the first separator, A first flange connected to the first pipe is formed and a reinforcing fiber is wound around an outer periphery of the second separator and an outer periphery of the second separator to form a second flange, And a second pipe connected to the second flange is formed as the reinforcing fiber is wound along the outer periphery of the second flange. Wherein a first outer mold and a second outer mold are mounted so as to cover the first inner mold and the second inner mold at both ends of the rotary shaft, and the end portions of the first outer mold and the second outer mold, 1 external mold moving in the direction of the separating plate and the second separating plate; And a second cut portion provided at a position facing the outer circumference of the second separation plate of the second flange is cut at a position facing the outer periphery of the first separation plate of the first flange, A cutting process; A first demolding process in which the first outer mold and the second outer mold are demolded in the first inner mold and the second inner mold; And the first pipe and the first flange are deformed in the first inner mold and the first separation plate and the second pipe and the second flange are deformed in the second inner mold and the second separation plate Wherein the reinforcing fibers positioned in front of the rotary shaft are moved from the first inner mold toward the second inner mold or vice versa, A winding step of winding a reinforcing base oil on an outer circumference of the first separator plate, the second separator plate and the second inner mold; And when the reinforcing fibers are wound around the outer periphery of the first separator plate or the second separator plate, the guide portion is rotated along the outer periphery of the first separator plate and the second separator plate, And a guide step of guiding the reinforcing fibers wound on the outer periphery of the second separator plate so as not to flow down to the first inner mold or the second inner mold.
When the guide portion is positioned so as to face the reinforcing fiber, the guide portion is positioned behind the rotation shaft so as to be located in the direction opposite to the reinforcing fiber located in front of the rotation shaft, The guide portion is provided so that the reinforcing fibers wound on the outer circumferences of the first and second separator plates do not flow in the direction of the first inner mold or the second inner mold, And the second separator is rotated along the outer periphery of the first separator and the second separator.
In addition, in the winding step, the reinforcing fibers are wound diagonally while being moved in one direction or another direction along the longitudinal direction of the rotating shaft, and when the reinforcing fibers are moved in the other direction in one direction of the rotating shaft, And the FRP flange tube is manufactured by the method of the present invention.
The method of claim 1, further comprising the step of applying a releasing agent to an outer periphery of the first inner mold, the first separator plate, the second inner mold, and the second separator plate, A method of manufacturing a flange tube is provided.
Further, the present invention further provides a method of manufacturing an FRP flange tube, wherein the mold releasing agent is applied to the inner peripheral edge of the first outer mold and the inner peripheral edge of the second outer mold prior to the outer mold mounting step.
When the first inner mold and the second inner mold are mounted in the direction of the first separator plate and the second separator plate in the process of mounting the inner mold, the first separator plate and the second separator plate Wherein a first insert part and a second insert part are formed so that the first inner mold and the second inner mold can be inserted, and in the outer mold mounting step, the ends of the first outer mold and the second outer mold, The first inner mold and the second inner mold are pressed to be inserted into the first insertion portion and the second insertion portion while being moved in the direction of the first separator plate and the second separator plate, The first pipe and the second pipe formed on the second inner mold are moved in the direction of the first separator plate and the second separator plate.
According to the present invention, a flange can be formed on a pipe by a simple method, the manufacturing cost can be reduced, and the pipe and the flange can be integrally formed and uniformly manufactured, thereby improving the quality of the product. Further, since the reinforcing fibers are configured to be wound in a woven shape in both directions, the rigidity of the product is improved.
In addition, the reinforcing fibers wound on the outer circumferences of the first and second separator plates are guided by the guide portion, so that the reinforcing fibers are prevented from flowing in the direction of the first inner mold or the second inner mold.
In addition, the first pipe formed in the first inner mold and the second pipe formed in the second inner mold are moved in the direction of the first separator plate and the second separator plate to fill the first rectangular space and the second rectangular space, 1, 2 square space is offset.
1 is a schematic view illustrating a method of manufacturing a FRP flange pipe according to a preferred embodiment of the present invention.
FIG. 2 is a view illustrating a process of installing a separator plate and a process of mounting an inner mold in a method of manufacturing a FRP flange pipe according to a preferred embodiment of the present invention.
FIGS. 3 to 6 are views for explaining a pipe forming process of a method of manufacturing an FRP flange pipe according to a preferred embodiment of the present invention.
FIG. 7 is a view illustrating a process of mounting an outer mold in a method of manufacturing a FRP flange pipe according to a preferred embodiment of the present invention.
8 is a view for explaining a cutting process of the FRP flange pipe manufacturing method according to the preferred embodiment of the present invention.
FIG. 9 is a view illustrating a first demoulding process and a second demoulding process of a method of manufacturing an FRP flange pipe according to a preferred embodiment of the present invention.
Hereinafter, a method for manufacturing a FRP flange tube according to a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
1 is a schematic view illustrating a method of manufacturing a FRP flange pipe according to a preferred embodiment of the present invention.
Referring to the drawings, a method of manufacturing an FRP flange pipe according to a preferred embodiment of the present invention includes a
FIG. 2 is a view illustrating a process of installing a separator plate and a process of mounting an inner mold in a method of manufacturing a FRP flange pipe according to a preferred embodiment of the present invention.
2, an FRP flange pipe manufacturing apparatus 100 (FIG. 7) for advancing a manufacturing method of a FRP flange pipe according to a preferred embodiment of the present invention includes a
The
The first
The
A method of manufacturing an FRP flange pipe according to a preferred embodiment of the present invention using the FRP flange
When the first
FIGS. 3 to 6 are views for explaining a pipe forming process of a method of manufacturing an FRP flange pipe according to a preferred embodiment of the present invention.
Referring to FIG. 3, the pipe forming process is performed along the first
The reinforcing fibers W are composed of, for example, carbon fiber, glass fiber, or the like, and may be wound around a plurality of bobbins (not shown). The bobbin is positioned in front of the rotating
4 and 5, when the reinforcing fibers W are moved in the direction of the
When the reinforcing fibers W are moved in the direction of the second
As described above, the reinforcing fibers W are wound in an oblique direction, and the reinforcing fibers W are wound around the portions where the first
FIG. 7 is a view illustrating a process of mounting an outer mold in a method of manufacturing a FRP flange pipe according to a preferred embodiment of the present invention.
Referring to FIG. 7, the outer mold mounting process is for eliminating the first and second rectangular spaces P1 and P2 which are generated when the reinforcing fibers W are not wound in the pipe forming process. For this purpose, The first
The first
The lengths of the first and second
On the other hand, before the first and second
8 is a view for explaining a cutting process of the FRP flange pipe manufacturing method according to the preferred embodiment of the present invention.
Referring to FIG. 8, in the cutting process, the first and
FIG. 9 is a view illustrating a first demoulding process and a second demoulding process of a method of manufacturing an FRP flange pipe according to a preferred embodiment of the present invention.
9 (a), the first demolding process is performed such that the first
9 (b), a
As described above, according to the present invention, the flange can be formed on the pipe by a simple method, the manufacturing cost can be reduced, and the pipe and the flange can be integrally formed and uniformly manufactured. Further, the present invention is configured to wind the reinforcing fibers (W) in a woven shape in both directions, thereby improving the rigidity of the product.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention as defined in the appended claims. It should be understood that the technical idea belonging to the scope of the claims also belongs to the present invention.
10: first pipe 12: first pipe
14: first flange 16: first cut portion
20: second pipe 22: second pipe
24: second flange 26: second cut portion
100: Manufacturing apparatus of FRP flange tube
110: rotating shaft 120: first inner mold
130: second inner mold 140: first partition plate
140a: first inserting portion 150: second separating plate
150a: second insertion portion 160: first outer mold
160a:
162: first pressing end 170: second outer mold
170a:
172: second pressing end 180: guide member
182: guide portion 184:
186: Clutch
Claims (6)
An inner mold mounting step of mounting a first inner mold and a second inner mold at both ends of the rotating shaft in the direction of the first separating plate and the second separating plate;
The reinforcing fibers are wound around the outer periphery of the first inner mold to form a first pipe and the reinforcing fibers are wound around the outer periphery of the first separator and along the outer periphery of the first separator, A first flange connected to the first pipe is formed and a reinforcing fiber is wound around an outer periphery of the second separator and an outer periphery of the second separator to form a second flange, And a second pipe connected to the second flange is formed as the reinforcing fiber is wound along the outer periphery of the second flange.
Wherein a first outer mold and a second outer mold are mounted so as to cover the first inner mold and the second inner mold at both ends of the rotary shaft, and the end portions of the first outer mold and the second outer mold, 1 external mold moving in the direction of the separating plate and the second separating plate;
And a second cut portion provided at a position facing the outer circumference of the second separation plate of the second flange is cut at a position facing the outer periphery of the first separation plate of the first flange, A cutting process;
A first demolding process in which the first outer mold and the second outer mold are demolded in the first inner mold and the second inner mold; And
Wherein the first pipe and the first flange are demolded from the first inner mold and the first separation plate and the second pipe and the second flange are demolded from the second inner mold and the second separation plate, 2 demoulding process,
The pipe forming process comprises:
The first inner mold, the first inner mold, the first inner mold, the second inner mold, and the second inner mold, the reinforcement fibers positioned in front of the rotary shaft are moved in the direction of the second inner mold from the first inner mold, A winding step of winding a reinforcing sheath on the outer periphery of the second inner mold; And
When the reinforcing fibers are wound around the outer periphery of the first separator plate or the second separator plate, the guide part is rotated along the outer periphery of the first separator plate and the second separator plate, And guiding the reinforcing fibers wound on the outer periphery of the second separator plate so as not to flow down to the first inner mold or the second inner mold.
In the pipe formation process,
Wherein when the guide portion is positioned to face the reinforcing fibers, the guide portion is positioned behind the rotating shaft so as to be positioned in the direction opposite to the reinforcing fibers positioned in front of the rotating shaft,
When the guide portion is positioned so as not to face the reinforcing fibers, the guide portion is configured such that the reinforcing fibers wound around the outer circumferences of the first and second split plates flow in the direction of the first inner mold or the second inner mold Wherein the first separator plate and the second separator plate are rotated along an outer periphery of the first separator plate and the second separator plate so as not to be lowered.
In the winding step, the reinforcing fibers are wound in an oblique direction while being moved in one direction or another direction along the longitudinal direction of the rotating shaft. When the reinforcing fibers are moved in the other direction in one direction of the rotating shaft, Wherein the FRP flange pipe is made of a synthetic resin.
Prior to the piping formation process,
Further comprising the step of applying a releasing agent to an outer periphery of the first inner mold, the first separator plate, the second inner mold, and the second separator plate.
Prior to the outer mold mounting process,
Further comprising the step of applying a releasing agent to the inner peripheral edge of the first outer mold and the second outer mold.
Wherein when the first inner mold and the second inner mold are mounted in the direction of the first separator plate and the second separator plate in the process of mounting the inner mold, A first insert part and a second insert part are formed so that the first inner mold and the second inner mold can be inserted,
Wherein the first outer mold and the second outer mold are moved in the direction of the first separator plate and the second separator plate in the process of mounting the outer mold, The first pipe formed on the first inner mold and the second pipe formed on the second inner mold are pressed to be inserted into the first insertion portion and the second insertion portion in the direction of the first separation plate and the second separation plate Wherein the FRP flange tube is moved in the direction of the arrow.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150060853A KR20160128836A (en) | 2015-04-29 | 2015-04-29 | Method of Manufacturing FRP Flange Pipe |
PCT/KR2015/005111 WO2016175369A1 (en) | 2015-04-29 | 2015-05-21 | Method for manufacturing frp flange pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150060853A KR20160128836A (en) | 2015-04-29 | 2015-04-29 | Method of Manufacturing FRP Flange Pipe |
Publications (1)
Publication Number | Publication Date |
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KR20160128836A true KR20160128836A (en) | 2016-11-08 |
Family
ID=57198485
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150060853A KR20160128836A (en) | 2015-04-29 | 2015-04-29 | Method of Manufacturing FRP Flange Pipe |
Country Status (2)
Country | Link |
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KR (1) | KR20160128836A (en) |
WO (1) | WO2016175369A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101991723B1 (en) * | 2019-01-28 | 2019-06-21 | 유재완 | Method for manufacturing fibre reinforced plastic pipe |
KR102263103B1 (en) * | 2021-03-24 | 2021-06-08 | 이호설 | Method for manufacturing frp flange pipe |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910009354A (en) | 1989-11-16 | 1991-06-28 | 박만식 | Manufacturing method of F.R.P. flange |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100533368B1 (en) * | 2004-01-06 | 2005-12-06 | 이동익 | A method of jointing a plange and a pipe |
KR20070060613A (en) * | 2005-12-09 | 2007-06-13 | 주식회사 준별에프알피산업 | F.r.p sewer pipe and construction method using there-by |
KR100638547B1 (en) * | 2006-04-06 | 2006-10-27 | 황수원 | the manufacturing method of smokestack using FRP |
JP2008133876A (en) * | 2006-11-28 | 2008-06-12 | Kubota Corp | Resin pipe, pump device using resin pipe, assembling method of inner mold for molding resin pipe, and method of manufacturing resin pipe |
KR101498119B1 (en) * | 2013-12-20 | 2015-03-04 | (주)아름다운강산 | Manufacturing Method of Pipe with Flange |
-
2015
- 2015-04-29 KR KR1020150060853A patent/KR20160128836A/en unknown
- 2015-05-21 WO PCT/KR2015/005111 patent/WO2016175369A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910009354A (en) | 1989-11-16 | 1991-06-28 | 박만식 | Manufacturing method of F.R.P. flange |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101991723B1 (en) * | 2019-01-28 | 2019-06-21 | 유재완 | Method for manufacturing fibre reinforced plastic pipe |
KR102263103B1 (en) * | 2021-03-24 | 2021-06-08 | 이호설 | Method for manufacturing frp flange pipe |
Also Published As
Publication number | Publication date |
---|---|
WO2016175369A1 (en) | 2016-11-03 |
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