KR20160125033A - Heat exchanger for refrigerator vehicle and manufacturing thereof - Google Patents
Heat exchanger for refrigerator vehicle and manufacturing thereof Download PDFInfo
- Publication number
- KR20160125033A KR20160125033A KR1020150055643A KR20150055643A KR20160125033A KR 20160125033 A KR20160125033 A KR 20160125033A KR 1020150055643 A KR1020150055643 A KR 1020150055643A KR 20150055643 A KR20150055643 A KR 20150055643A KR 20160125033 A KR20160125033 A KR 20160125033A
- Authority
- KR
- South Korea
- Prior art keywords
- tube
- refrigerant
- refrigerant outlet
- inlet
- pipe
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/022—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of two or more media in heat-exchange relationship being helically coiled, the coils having a cylindrical configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/20—Refrigerated goods vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
- F28F2255/08—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes pressed; stamped; deep-drawn
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/04—Fastening; Joining by brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/06—Fastening; Joining by welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Transportation (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
More particularly, the present invention relates to a heat exchanger and a method of manufacturing the same, and more particularly, to a heat exchanger and a method of manufacturing the same, To a heat exchanger for a refrigerator, which can satisfy both the performance of a refrigerator and the performance of an air conditioner, and a manufacturing method thereof.
BACKGROUND ART Generally, a refrigerator is for carrying a cold-type food or the like, which can not be stored or transported at room temperature, such as various frozen foods or low-temperature foods. The refrigeration truck forms a carrier on the vehicle loading part. A cooling device is installed on the head side of the refrigerator compartment or on the upper side of the conveyor so that the internal temperature of the conveyer becomes a low temperature state through the evaporator of the cooling device.
The refrigerating system includes a condenser, a heat exchanger through which the refrigerant passed through the condenser passes, an evaporator through which the refrigerant flowing out of the heat exchanger passes, a compressor through which the refrigerant passes through the evaporator, and a refrigerant passing between the heat exchanger and the evaporator, And an expansion valve to be sent to the evaporator.
In the refrigeration system having such a constitution, the outside air supplied by the external cooling fan takes the heat of the gas refrigerant while the high-temperature and high-pressure gas refrigerant flowing into the condenser passes through the condenser, and becomes the low-temperature and high-pressure liquid refrigerant.
The liquid refrigerant at a low temperature and high pressure is deformed into a low pressure state through the expansion valve and is evaporated in the evaporator, thereby cooling the surroundings by absorbing the heat of vaporization of the refrigerant from the outside.
In this way, cool air around the evaporator is supplied to a predetermined space and frozen to a desired temperature. The high-temperature and low-pressure gas refrigerant that has passed through the evaporator is compressed by the compressor into the high-temperature and high-pressure gas refrigerant and enters the condenser. The high-temperature, high-pressure gas refrigerant passing through the condenser is repeatedly circulated through the above-mentioned process to continuously perform refrigeration and freezing.
However, in the bell-mouth refrigeration system, the refrigerant passing through the evaporator is heat absorbed from the outside to meet the heat of vaporization, and the liquid-phase refrigerant is completely evaporated to be a gas refrigerant that is a superheated gas. However, due to outside air or other conditions, It becomes a supercooled gas refrigerant having very small grains.
When the supercooled gas refrigerant having water droplets flows into the compressor, the very small particles in the gas refrigerant rapidly explode due to the heat of compression generated when the compressor is compressed at a high pressure. As a result, the overload of the compressor and the refrigerant compression in the compressor are not smoothly performed, thereby deteriorating the performance of the compressor and damaging the compressor cylinder and the piston.
In addition, since the manufacturing process of separately joining the cap and the tube tube of the heat exchanger is required, there is a problem that the time and cost are heavy and the heat exchanger occupies a large portion of the space of the cooling device.
Accordingly, it is an object of the present invention to provide a heat exchanger for a refrigerator, which is capable of efficiently performing heat exchange in a heat exchanger by lowering the temperature of the refrigerant passing through the evaporator, and preventing a supercooling degree, and a method of manufacturing the same.
Another object of the present invention is to provide a heat exchanger for a refrigerator, which can lower the load of the compressor and reduce the fuel consumption by efficiently lowering the high-temperature refrigerant, and a method of manufacturing the same.
It is still another object of the present invention to provide a heat exchanger for a refrigerator, which can simplify a manufacturing process and reduce costs by manufacturing a tube tube of a heat exchanger by a spinning process, and a manufacturing method thereof.
In order to achieve the above object, a refrigerant heat exchanger according to the present invention comprises a first tube tube, a second tube tube, a coin tube, a first refrigerant inlet tube, a first refrigerant outlet tube, a second refrigerant inlet tube, And a refrigerant outlet pipe. The first tube tube is formed by a spinning process and has a first inner space formed in a tube shape with one side thereof opened. On the other side, a first refrigerant inlet through which the first refrigerant of low temperature and high pressure flows and a second refrigerant inlet through which the second refrigerant of high- Thereby forming a second refrigerant outlet to be discharged. The second tube tube is manufactured by a spinning process, and a second inner space is formed in a tube shape with one side opened to connect with the open side of the first tube tube, and the first inner space and the second inner space And a second refrigerant inlet through which the first refrigerant flows out and a second refrigerant inlet through which the second refrigerant flows are formed on the other side. The coin tube is positioned in the heat exchange chamber in a spiral structure. The first refrigerant inlet tube is connected to one side of the coin tube and protrudes to the outside of the first refrigerant inlet. The first refrigerant outlet pipe is connected to the other side of the coin pipe and protrudes to the outside of the first refrigerant outlet. The second refrigerant inlet tube is connected to the second refrigerant inlet and protrudes outside the second tube tube. The second refrigerant outlet tube is connected to the second refrigerant outlet and protrudes outside the first tube tube.
In the heat exchanger according to the present invention, the first tube tube and the second tube tube are welded and joined together, the first refrigerant inlet tube and the first refrigerant inlet are welded to each other, The second refrigerant inlet port is welded and joined, the first refrigerant outlet pipe and the first refrigerant outlet are welded to each other, and the second refrigerant outlet pipe and the second refrigerant outlet are welded and joined together.
In the heat exchanger according to the present invention, the diameters of the first refrigerant inlet tube and the first refrigerant outlet tube may be smaller than or equal to the diameters of the second refrigerant inlet tube and the second refrigerant outlet tube.
The heat exchanger according to the present invention may further include at least one resistance film disposed between the coils of the coil pipe.
In the heat exchanger according to the present invention, the resistance film may include at least one upper resistance film disposed on the upper portion of the coil tube, and at least one lower resistance film disposed below the coil tube.
The present invention also relates to a method of manufacturing a spinneret, comprising the steps of: preparing a tube-shaped first tube tube having a first inner space formed by a spinning process and having an open side, forming a second inner space by a spinning process, Producing a tube; Forming a first refrigerant inlet and a second refrigerant outlet on one side of the first tube tube and forming a first refrigerant outlet and a second refrigerant inlet on the second tube tube; The second refrigerant inlet tube is positioned so as to protrude outside the second refrigerant inlet, the second refrigerant outlet tube is positioned so as to protrude outside the second refrigerant outlet, and the first refrigerant inlet tube And a first refrigerant outlet pipe connected to the second refrigerant outlet pipe and protruding outside the first refrigerant outlet; The open end of the first tube and the open end of the second tube are welded to each other to weld the first coolant inlet tube and the first coolant inlet to weld the second coolant inlet tube to the second coolant inlet tube, Welding and bonding the second refrigerant inlet and welding the first refrigerant outlet tube and the first refrigerant outlet to weld the second refrigerant outlet tube to weld the second refrigerant outlet tube and the second refrigerant outlet; The present invention also provides a method of manufacturing a heat exchanger.
In the heat exchanger according to the present invention, the first refrigerant inlet, the first refrigerant outlet, the second refrigerant inlet, and the second refrigerant outlet may be formed by at least one of a piercing process, a burning process, and a punching device.
In the heat exchanger according to the present invention, the burning process and the piercing process may be performed outside the first tube tube and the second tube tube or in the heat exchange chamber.
Since the heat exchanger according to the present invention is formed by spinning the tube tube, the manufacturing process can be simplified. Since spinning processing does not use the cap, the manufacturing cost can be reduced.
Also, since the heat exchanger according to the present invention has a difference in flow velocity between a low-temperature refrigerant and a high-temperature refrigerant, the temperature of the high-temperature refrigerant flowing at a low speed can be efficiently lowered to improve the efficiency of the refrigerating system.
Further, the heat exchanger according to the present invention includes a resistance film between the coils between the coils through which the high-temperature low-pressure refrigerant flows to increase the resistance of the passage, thereby allowing a sufficient time for heat exchange with the refrigerant at high temperature and low pressure to improve the efficiency of heat exchange, There is an advantage that explosion due to a sudden phase change can be prevented originally and damage to the compressor can be prevented.
FIG. 1 is a view illustrating a refrigeration system provided with a heat exchanger for a refrigerator, according to an embodiment of the present invention.
2 is a perspective view of a heat exchanger for a refrigerator according to an embodiment of the present invention.
3 is a cross-sectional view of a heat exchanger for a refrigerated train vehicle according to an embodiment of the present invention.
FIG. 4 is a perspective view illustrating a heat exchanger for a refrigerator according to another embodiment of the present invention. FIG.
5 is a cross-sectional view showing a heat exchanger for a refrigerated vehicle including a resistance film according to another embodiment of the present invention.
FIG. 6 is a flow chart of the method for manufacturing the refrigerant circuit heat exchanger of FIG. 2;
FIG. 7 is a cross-sectional view of the manufacturing method according to FIG. 6. FIG.
It should be noted that only the parts necessary for understanding the embodiment of the present invention will be described in the following invention, and the description of the other parts will be omitted so as not to disturb the gist of the present invention.
The terms and words used in the present specification and claims should not be construed to be limited to ordinary or dictionary meanings, and the inventor should not be interpreted as a concept of terms to describe his or her invention in the best way. It should be interpreted as meaning and concept consistent with the technical idea of the present invention. Therefore, the embodiments described in the present specification and the configurations shown in the drawings are merely preferred embodiments of the present invention, and are not intended to represent all of the technical ideas of the present invention, so that various equivalents And variations are possible.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
FIG. 1 is a view illustrating a refrigeration system provided with a heat exchanger for a refrigerator, according to an embodiment of the present invention.
1, a refrigeration system provided with a
The
The expansion valve (20) lowers the pressure of the first refrigerant flowing through the condenser (10) to make it a low-temperature and low-pressure liquid refrigerant that can easily evaporate.
The
The compressor (40) compresses the second refrigerant that has passed through the evaporator (30) to make the refrigerant of high temperature and high pressure. The high-temperature and high-pressure refrigerant passing through the
The heat exchanger (50) is located between the condenser (10) and the expansion valve (20). The heat exchanger (50) causes the first refrigerant of low temperature and high pressure flowing out from the condenser (10) and the second refrigerant of high temperature and low pressure flowing out of the evaporator (30) to make heat exchange. The first refrigerant condensed in the
In other words, the
FIG. 2 is a perspective view showing a heat exchanger for a refrigerator according to an embodiment of the present invention, and FIG. 3 is a cross-sectional view illustrating a heat exchanger for a refrigerant vehicle according to an embodiment of the present invention.
2 and 3, the refrigerant
The
The
The
The first
The first
The second
The second
The diameters of the second
4 is a perspective view showing a
4 and 5, a
A refrigerator
A method of manufacturing the
The method for manufacturing a refrigerant
First, in step S101, a tube-shaped
Next, in step S103, a first
Next, referring to FIG. 7, in step S105, the
Next, in step S107, the open side of the
It should be noted that the embodiments disclosed in the present specification and drawings are only illustrative of specific examples for the purpose of understanding, and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that other modifications based on the technical idea of the present invention are possible in addition to the embodiments disclosed herein.
10: condenser 20: expansion valve
30: Evaporator 40: Compressor
50, 150: heat exchanger 55: heat exchange chamber
60: first tube 63: first refrigerant inlet
65: second refrigerant outlet 69: first inner space
70: second tube 73: first refrigerant outlet
75: second refrigerant inlet 79: second inner space
80: Coil tube 81: First refrigerant inlet tube
83: first refrigerant outlet pipe 85: second refrigerant inlet pipe
87: second refrigerant outlet pipe 91: upper resistance film
93: bottom resistive film
Claims (8)
A second inner space is formed in the shape of a tube which is manufactured by the spinning process and one side is opened and connected to the open side of the first tube tube, and the first inner space and the second inner space are integrated to form a heat exchange chamber A second tube tube having a first refrigerant outlet through which the first refrigerant flows out and a second refrigerant inlet through which the second refrigerant flows;
A helical coil tube positioned in the heat exchange chamber;
A first refrigerant inlet pipe connected to one side of the coin pipe and protruding outside the first refrigerant inlet;
A first refrigerant outlet pipe connected to the other side of the coin pipe and protruding outside the first refrigerant outlet;
A second refrigerant inlet pipe connected to the second refrigerant inlet and protruding outside the second tube tube; And
A second refrigerant outlet pipe connected to the second refrigerant outlet and protruding outside the first tube tube;
And a heat exchanger for cooling the refrigerant.
The open end of the first tube and the open end of the second tube are welded to each other to weld the first coolant inlet tube and the first coolant inlet to weld the second coolant inlet tube to the second coolant inlet tube, And the second refrigerant inlet port is welded to join the first refrigerant outlet pipe and the first refrigerant outlet and welded to each other, and the second refrigerant outlet pipe and the second refrigerant outlet are welded and joined together. Heat exchanger for refrigerator.
At least one resistive film disposed between the coils of the coil tube;
Further comprising a heat exchanger for cooling the refrigerant.
Wherein the resistance film includes at least one upper resistance film disposed on the upper portion of the coil tube and at least one lower resistance film disposed below the coil tube.
Forming a first refrigerant inlet and a second refrigerant outlet on the other side of the first tube tube and forming a first refrigerant outlet and a second refrigerant inlet on the other side of the second tube tube;
The second refrigerant inlet tube is positioned so as to protrude outside the second refrigerant inlet, the second refrigerant outlet tube is positioned so as to protrude outside the second refrigerant outlet, and the first refrigerant inlet tube And a first refrigerant outlet pipe connected to the second refrigerant outlet pipe and protruding outside the first refrigerant outlet;
The open end of the first tube and the open end of the second tube are welded to each other to weld the first coolant inlet tube and the first coolant inlet to weld the second coolant inlet tube to the second coolant inlet tube, Welding and joining the second refrigerant inlet and the first refrigerant outlet tube and the first refrigerant outlet; welding and joining the second refrigerant outlet tube and the second refrigerant outlet;
Wherein the heat exchanger includes a first heat exchanger and a second heat exchanger.
Wherein the first refrigerant inlet, the first refrigerant outlet, the second refrigerant inlet, and the second refrigerant outlet are formed by at least one of a piercing process, a burning process, and a punching device. .
Wherein the burning process and the piercing process are performed outside the first tube tube and the second tube tube or in the heat exchange chamber.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150055643A KR20160125033A (en) | 2015-04-21 | 2015-04-21 | Heat exchanger for refrigerator vehicle and manufacturing thereof |
Applications Claiming Priority (1)
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KR1020150055643A KR20160125033A (en) | 2015-04-21 | 2015-04-21 | Heat exchanger for refrigerator vehicle and manufacturing thereof |
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KR20160125033A true KR20160125033A (en) | 2016-10-31 |
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KR1020150055643A KR20160125033A (en) | 2015-04-21 | 2015-04-21 | Heat exchanger for refrigerator vehicle and manufacturing thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200120020A (en) * | 2019-04-11 | 2020-10-21 | 김성춘 | Quick cooling device |
-
2015
- 2015-04-21 KR KR1020150055643A patent/KR20160125033A/en active Search and Examination
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200120020A (en) * | 2019-04-11 | 2020-10-21 | 김성춘 | Quick cooling device |
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