KR20160121272A - Manufacturing method and casting framework use cover plate for protection a street trees - Google Patents

Manufacturing method and casting framework use cover plate for protection a street trees Download PDF

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Publication number
KR20160121272A
KR20160121272A KR1020150051070A KR20150051070A KR20160121272A KR 20160121272 A KR20160121272 A KR 20160121272A KR 1020150051070 A KR1020150051070 A KR 1020150051070A KR 20150051070 A KR20150051070 A KR 20150051070A KR 20160121272 A KR20160121272 A KR 20160121272A
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KR
South Korea
Prior art keywords
support frame
mold
roadside protection
pattern
molds
Prior art date
Application number
KR1020150051070A
Other languages
Korean (ko)
Inventor
김형돈
Original Assignee
주식회사 광덕메탈
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Priority to KR1020150051070A priority Critical patent/KR20160121272A/en
Publication of KR20160121272A publication Critical patent/KR20160121272A/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00Protecting plants
    • A01G13/02Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0256Ground coverings
    • A01G13/0293Anchoring means for ground coverings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00Protecting plants
    • A01G13/02Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0237Devices for protecting a specific part of a plant, e.g. roots, trunk or fruits
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00Protecting plants
    • A01G13/02Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0256Ground coverings
    • A01G13/0281Protective ground coverings for individual plants, e.g. for plants in pots
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C9/00Special pavings; Pavings for special parts of roads or airfields
    • E01C9/004Pavings specially adapted for allowing vegetation
    • E01C9/005Coverings around trees forming part of the road

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Underground Structures, Protecting, Testing And Restoring Foundations (AREA)

Abstract

The present invention relates to a support frame for a street tree protective cover and, more specifically, to a support frame for a street tree protective cover and a method for manufacturing the same, wherein the method comprises the steps of: molding upper and lower basic wooden molds with a pattern in order to make a mold for molding a support frame for a street tree protective cover; molding metal molds having a pattern using the upper and lower basic wooden molds with the pattern; forming upper and lower sand molds using the metal molds with the pattern; pouring molten metal into the molded upper and lower sand molds, followed by cooling for 5-40 minutes, thereby molding a support frame for a street tree protective cover; de-molding the molded support frame for a street tree protective plate support frame from the sand molds and process an external surface of the support frame; and performing a painting work on the processed support frame for a street tree protective cover to display a desired color, and herein, the support frame installed around the street tree protective cover is formed using casting, thereby preventing the damage due to external impact and harmonizing with the street tree protective cover and a surrounding environment, thus achieving various characteristics, such as ultraviolet blocking, erosion prevention, and durability, and displaying various shapes, patterns, and colors.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a casting support frame for a roadside protection cover,

[0001] The present invention relates to a support frame for a roadside protection lid, and more particularly, to a support frame for a roadside protection lid, and more particularly to a support frame for a roadside protection lid, The present invention relates to a casting support frame for a roadside protection cover and a manufacturing method thereof, in which various special shapes, patterns and colors are displayed.

Generally, the roadside protection cover consists of concrete products, plastic products and metal products to protect the roadway.

The roadside protection cover installed in this manner is provided with a separate frame around the periphery. Since the frame is made of a synthetic resin product or a cement product, not only it can not display various patterns and colors but also is partially damaged by a person or a vehicle There is a problem in that it is not cosmetically attractive because it often occurs.

In addition, since the frame installed outside the current roadside protection board uses mostly cement, various patterns can not be displayed on the surface exposed to the outside, and the colors of the cement and the roadside protection plate are different from each other There is a problem that can not be achieved.

Since modern landscaping and aesthetic aspects are important, each local government has to design the park to be suitable for the outside environment and the theme of the area when installing the park sidewalk, Indian sidewalk, .

Therefore, although the roadside protection board installed at the edge of the sidewalk block is installed in various shapes and various colors, the shade support frame installed at the edge of the roadside protection board is not provided with the color of the sidewalk block and the roadside protection plate There is a problem of deteriorating the beauty feeling.

The roadside protection cover of Registration No. 10-1499947 (registered on March 02, 2015) (hereinafter referred to as "Prior Art 1") is provided with a receiving portion 3 And a frame (4) formed at the rim of the planting region; The frame 4 has a pair of through holes 5, which are formed of plates each having recessed grooves for forming the accommodating portion 3 on their surfaces facing each other and which are vertically penetrated, Assembling the plate members (6); A fixing protrusion (7) extending outwardly is formed on an outer side surface of the assembly plate (6) excluding the surfaces facing each other; The stationary protrusion 7 is provided with a fixing groove 9 for fitting the stationary protrusion 7 into the outer circumferential surface thereof and has a columnar shape disposed at a boundary portion between the planting region and the planting region A roadside protection cover to which the compartment post 8 is secured is disclosed.

As another prior art, there is disclosed a method of manufacturing a recycled casting ridge line protection cover and a method of manufacturing the reclaimed casting ridge line protection to prevent the input of dirt, in Registration No. 10-0763470 (registered on September 27, 2007) (hereinafter referred to as "Prior Art 2" (S10) for manufacturing a mold having the size, thickness and shape of the roadside protection cover 1 to be produced, a molding sand processing step (S20) for preparing a molding sand by mixing the foundry sand with the binder and the additive, A mixture of 18.8 to 12 wt% of sea tangle, 9 to 11 wt% of synthetic silica, 3.5 to 4.5 wt% of viscosity, 0.88 to 1.12 wt% of additive, and 4.5 to 5.5 wt% of water (1) a mold is inserted into a flask, the molding sand is filled in a flask, a stamp is formed for a predetermined time to form a mold, and after removing the mold, A forming step S40 for filling the casting, (S50) in which a casting material melt is obtained by mixing and dissolving a casting agent, silicon iron, an inoculant, and a spheroidizing agent in a main raw material, and a molten casting material melt at 1350 to 1450 DEG C obtained in the melting operation is injected into the flask A molten metal injecting step (S60) for allowing the molten metal to flow into the inside of the flask and solidifying the flask, and a flask disassembling step (S70) for disassembling the flask.

As can be seen from the above-mentioned prior art, it can be seen that the formed body made of the casting was used for the aisle protection plate.

However, in the prior art 1, the structure for installing the roadside protection cover is the main structure, the prior art 2 is about the manufacturing method for forming the roadside protection plate, and it is developed so as to harmonize with the surrounding environment where the roadside protection plate is installed I can not see it being done,

That is, as described above, since the roadside protection plate support frame installed at the present site is formed of concrete material or plastic material, there is a problem that the roadside protection plate installed inside and the surrounding pavement block can not be harmonized. However, Prior arts 1 and 2 also have a problem in that they can not be harmonized with the roadside protection plate support frame, the roadside protection plate and the surrounding walk block.

The present invention described below has been developed in view of such problems.

Korean Patent Publication No. 10-1499947 Korean Registered Patent No. 10-0763470

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a support for a metal product by forming a support frame for a roadside protection lid to prevent breakage and discoloration after installation, It is possible to paint in various colors so that it can be harmonized with the surrounding environment,

 Second, it can be used as a boulevard, boundary line between India and bicycle road, helipad display line, floor pattern block of theme park, etc. The present invention relates to a casting support frame for a roadside protection lid and a manufacturing method thereof.

In order to achieve the above object, according to the present invention,

Molding an upper and lower base wood mold having a pattern of wood to make a mold for forming a pedestal for a roadside protection cover;

Molding a metal mold having a pattern by using upper and lower basic wooden molds having the pattern;

Forming an upper and lower mold using a metal mold having the pattern;

Pouring the casting molten metal into the formed upper and lower molds and cooling the casting molds for 5 to 40 minutes to mold the roadside protection plate support frame;

Demolding the shaped roadside protection plate support frame from the mold and machining the outer surface;

A pedestal frame is manufactured so that a desired color can be expressed by painting the pedestal for the street-tree protective cover.

The sand mold-type mold is characterized in that the tidal-flat sand having 50% to 90% of the sand is compacted by spraying mixed salt water at a weight ratio of water 70: salt 30 to the sand.

The support frame for the roadside protection cover according to the present invention has a pattern formed on the upper end surface and has ultraviolet shielding, corrosion prevention, and durability. The pattern of the embossing portion is engraved with embossing and engraving, The design and color can be harmonized with the surrounding environment in which the paint is maintained.

In addition, since the support frame for a roadside protection cover is molded by casting, it is possible to maintain the installed shape and color since many people do not step on it or deform and break even when the vehicle passes.

That is, according to the present invention, the pattern of embossed and embossed patterns is formed on the upper surface of the support frame for the roadside protection lid, so that the painted paint on the embossed surface has the advantage of preserving the original color because there is no friction with the outside.

The present invention thus provides a cost-effective product by minimizing repairs due to breakage during installation by forming a support frame for a roadside protection lid as a cast product. In addition, the present invention provides a metal support for a roadside protection lid It is possible to freely create visual aesthetics because it is able to achieve harmony with the color of the surrounding environment by performing various painting work by forming a pattern made of engraved and embossed,

As a casting, it can be used in various ways such as not only a support frame for a roadside protection cover, but also a parking line, a boundary line of an Indian and a bicycle road, a helipad display line, and a floor pattern block of a theme park.

In addition, the present invention forms a pattern of embossed and embossed patterns on the upper surface of the underpants of the roadside protection cover, so that the paint painted on the embossed paint has no friction with the exterior and can preserve the original color, thereby preventing wear and discoloration, So that it is possible to freely produce visual aesthetics.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an installation state of a support frame for a conventional roadside protection cover. Fig.
BACKGROUND OF THE INVENTION Field of the Invention [0001]
FIG. 3 is a view showing a working process sequence of a support frame for an avenue protection cover according to an embodiment of the present invention.
FIG. 4 is a perspective view illustrating some components constituting a support frame for an avenue protection cover according to an embodiment of the present invention; FIG.
Fig. 5 is an exemplary view showing a state in which a depressed pattern of a support frame for a roadside protection lid according to the present invention is painted; Fig.
6 is an exemplary view showing a state in which a bolt hole is formed in a support frame support holder for a streetside protective cover according to the present invention.
7 is a plan view showing an example of connecting components and components constituting a support for a streetside protective lid according to an embodiment of the present invention.
8 to 14 are views showing a state in which a support frame for a roadside protection cover according to the present invention is applied.

Hereinafter, a manufacturing process according to an embodiment of the present invention will be described in detail.

In the present invention, a support frame for a roadside protection lid is made of a casting material, which is made of cast iron or a non-ferrous metal.

The support frame for the roadside protection cover described in the present invention will be described below as an example of a support frame applied to the avenue protection cover for convenience of explanation.

The supporting frame for the roadside protection lid according to the present invention can be assembled and used as a whole in a round shape, a semi-circle shape, a square shape, a rectangle shape, a triangle shape, an H shape, a B shape, a C shape and the like.

Step 1: Basic mold-making process

In the present invention, in order to form the support frame for the roadside protection lid, first, a shape-shaped mold to be manufactured using wood is manufactured.

The basic wooden mold to be manufactured in this process is to manufacture a basic mold for manufacturing a metal mold.

Also, the basic wooden mold manufactured in this process is made of a mold having upper and lower ends.

The basic wooden mold to be manufactured at this time is to make a metal mold for forming a support frame for a roadside protection cover made of casting, and to mold a vertical base wooden mold having a pattern on the surface if necessary.

Step 2: Metal mold making step

At this time, the upper and lower molds of the basic wooden mold are made as thick as the metal mold to be made, and then the casting metal is poured at the upper part to produce a metal mold.

The metal used may be cast iron or a non-ferrous metal.

The metal mold manufactured in this process can be manufactured to have a pattern on the surface or can be made of a metal mold having no pattern.

That is, the pattern formed on the surface of the metal mold can be selectively formed according to the product to be produced.

In the present invention, metal molds are manufactured in the form of metal molds and used in the manufacture of molds for molds in order to solve the problem of repeatedly producing new molds due to worn edges or the like in the process of using and making wooden molds repeatedly.

Step 3: Fabrication of die casting mold using metal mold

The upper and lower molds are manufactured using the metal molds produced in the second step.

In this process, the sand used to make sand molds is a mixture of sea sand and tidal flats.

The sand mold mold is formed by compaction while spraying mixed salt water at a weight ratio of water 70: salt 30 to mud flat sand having a sand content of 50% to 90%.

In this case, the mold is formed so as to be formed as a single upper and lower molds. First, the tidal flats and sand are placed in the lower mold, the brine is sprayed, the metal mold made in the second process is placed on the sand embedded in the lower mold, Sprinkle with sand.

At this time, the salt water that is sprinkled on the sand only needs to be moistened with wet sand.

After the metal mold is installed on the lower mold as described above, the upper mold is filled with the sand in the same manner and the brine is sprayed, and the lower mold and the upper mold are laminated so as to face each other. Then, holes are formed from the upper part to the lower part, After the pipe is installed to form the molten metal injection hole to be connected to the metal mold tip, the sand is gathered from the upper part.

At this time, the compaction firmly compiles the tidal flat sand so that the demolition does not break off from the next formwork.

After the sand contained in the upper and lower molds is sandwiched as above, the upper and lower molds are separated in a state in which sand is contained, and then the metal mold located in the lower mold sand is released.

At this time, even if the metal mold is released in the lower mold sand, the shape in which the metal mold is located is maintained.

In addition, the upper and lower dies described in the present invention refer to a mold for sanding and compaction in order to make a sand mold.

Fourth step: Molding step of supporting tree support

In the state where the upper and lower molds formed in the third step are coupled, the prepared molten metal is filled through a molten metal injection hole formed on the upper mold in the upper mold.

At this time, the injection of molten metal is stopped when the molten metal is seen in the upper part of the molten metal injection hole.

After the molten metal is injected into the mold 4 as described above, the mold is cooled for 5 to 40 minutes, and then the upper and lower molds are separated. The molten metal is injected into the metal mold of the lower mold 4 to be cooled.

The thickness of the product to be molded may vary depending on the thickness and the size of the product to be cooled for 5 to 40 minutes after the injection of the molten metal. However, in the support plate for a roadside protection cover according to the present invention, The cooling time is determined in consideration of the size of the support frame for the roadside protection cover according to the present invention because the support frame is formed in such a way that the small single unit is cooled for 5 minutes and the large unit is cooled for 40 minutes.

After cooling as described above, the shaped support frame for the side protection cover is demolded.

Step 5: Polishing and painting steps

And the outer surface of the support frame for the roadside protection lid demolded from the mold die is processed.

Since the support frame for the roadside protection lid formed in the mold die is roughly formed on the outer surface and the mold rice is formed, the surface of the support frame is processed.

 Also, in order to install the pedestal for the roadside protection cover, the surface of the pedestal for the roadside protection cover is evenly polished so that painting can be done at this time by painting to harmonize with the surrounding color.

The processed pedestal for protecting the roadside protection lid has a ultraviolet shielding, corrosion prevention and durability by forming a pedestal frame so that a desired color can be expressed by painting.

The support frame for a side protection cover according to the present invention can be formed into a desired shape and pattern by casting molding, and since it is made of metal after installation, it can be used for a long time by minimizing wear, .

Hereinafter, the present invention will be described in detail.

FIG. 2 is a block diagram illustrating a process of forming a support frame for a street protection cover according to the present invention, which comprises the steps of: molding upper and lower basic wooden molds 10 having a pattern of wood, using the upper and lower basic wooden molds 10, Molding the metal mold 20 → forming the upper and lower molds 30a and 30b by using the metal mold 20 → pouring the casting molten metal into the mold die 30 and cooling the mold for 30 to 30 minutes, A step of molding the frame 40 → a step of deforming the support frame 40 from the mold 30 and machining the outer surface → painting the support frame 40 and packaging the product.

As described above, the support frame 40 for the roadside protection lid of the present invention can be formed into various shape shapes at a lower cost than existing concrete and plastic products, and can be continuously formed using the metal mold 20 And is characterized not only in the support frame 40 for the roadside protection cover, but also in a variety of applications.

FIG. 3 is a view showing an example of a process sequence of a supporting frame for a roadside protection lid according to the present invention. The upper and lower basic wooden molds 10 are manufactured and used to mold the metal mold 20, 20) is used to mold the mold 14.

The metallic mold 20 used in the present invention can be used repeatedly in manufacturing the silver-bearing mold 30.

After forming the mold 30 using the metal mold 20, the support frame 40 for the roadside protection lid is molded into the casting mold 30 using the mold 30.

At this time, any one of the cast iron and the non-ferrous metal can be selectively used as the support frame 40 for the roadside protection lid formed by the mold die 30.

The formed pedestal 40 for the roadside protection lid is completed by surface grinding and painting.

FIG. 4 is a perspective view showing a part of the supporting frame for a roadside protection cover according to the present invention, FIG. 5 is an illustration showing a state of a support frame for a side protection cover according to the present invention, 7 is a plan view showing an example of connecting components and components constituting a support for a streetside protective lid according to the present invention, The shape of the components may be formed into various shapes such as an arc shape, a shape, a letter shape, a U shape, and the like, and a plurality of individual articles are connected to each other so that the overall shape of the support frame 40 is circular, Square, rectangular, triangular, H-shaped, B-shaped, C-shaped.

A connection groove 42 is formed at a lower side of one side of the side protection lid support frame 40. The connection protrusion 43 is protruded in the other direction so that the support frame is repeatedly connected to form a circle, , A rectangle, a triangle, an H shape, a b shape, a C shape, or the like.

In addition, a support protrusion 44 is formed on one side of the support frame 40 for the roadside protection cover so as to serve as a support when the support block 50 is installed.

The support frame 40 for the roadside protection lid is formed with embossed and engraved patterns on the upper surface thereof and is painted on the surface so that the color painted on the engraved surface does not have friction with the exterior, Make it harmonious.

FIG. 5 is a view illustrating an embossed surface of a support frame for a roadside protection lid according to the present invention. FIG. 5 illustrates an embossed pattern formed on a surface of the support frame for embankment, It is possible to preserve the color since no abrasion occurs on the engraved portion.

6 is a view illustrating a state in which a bolt hole is formed in a support frame support shaft for a side protection cover according to the present invention. In the case where a side protection cover is provided on the support frame of the present invention, If the bolt hole 44a is used to assemble it with a bolt, it can be firmly installed.

FIGS. 8 and 9 show a state in which a pedestal frame is installed around the outside of the roadside protective cover of the present invention, in which circles are continuously connected to form a frame of a hemispherical, dome-shaped, or circular shape.

10 and 11 show a state in which a support frame is installed around the outside of the roadside protection cover according to the present invention, in which squares are continuously connected to form a support frame, and a dome- or circular- ).

FIG. 12 is an exemplary view in which a support frame is applied to the bottom of a park so as to show the pattern of the floor.

13 shows a state in which the support base of the present invention is applied to a parking lot.

Fig. 14 shows an embodiment in which the support base of the present invention is applied to a helicopter display. Fig.

10: Foundation wooden mold 20: Metal mold
30: mold die 30a: upper mold die
30b: lower mold 31: molten metal injection hole
40: Support frame 41: Glyph
42: connection groove 43: connection projection
44: pedestal projection 50: roadside protection cover

Claims (9)

Molding an upper and lower base wood mold having a pattern of wood to make a mold for forming a pedestal for a roadside protection cover;
Molding a metal mold having a pattern by using upper and lower basic wooden molds having the pattern;
Forming an upper and lower mold using a metal mold having the pattern;
Pouring the casting molten metal into the formed upper and lower molds and cooling the molds for 5 to 40 minutes to form a pedestal for a roadside protection lid;
Demolding the shaped roadside protection plate support frame from the mold die to form an outer surface;
Wherein the pedestal frame is formed so as to express a desired color by performing a painting operation on the pedestal frame for protecting the roadside protection lid.
The method according to claim 1,
Wherein the support frame for the roadside protection lid is formed of one of cast iron and non-ferrous metal.
The method according to claim 1,
Wherein the sand mold mold is formed by compaction while spraying mixed salt water at a weight ratio of water 70: salt 30 to tidal-flat sand having 50% to 90% of sand.
A casting support frame for a street-side protective cover manufactured by the manufacturing method of claim 1. The method of claim 4,
The casting support frame 40 for the roadside protection cover,
A connection groove 42 is formed at one lower side and a connection protrusion 43 is protruded in the other direction so as to connect the support frame 40 and the support frame 40 to form any one of circular, So as to be able to be formed into a shape of a curved frame.
The method of claim 5,
Wherein a support protrusion (44) is formed on one side of the support frame (40) for the roadside protection cover so that it can serve as a support when the roadside protection cover (50) is installed.
The method of claim 5,
Characterized in that the pedestal frame (40) for the roadside protection lid is formed with a pattern embossed and embossed, embossed or engraved on its upper surface and colored painted on its surface.
Claim 5
And a bolt hole (44a) is formed in an upper portion of the support structure.
The method of claim 5,
And a drain hole is formed on one side of the support frame (40) for the roadside protection cover.
KR1020150051070A 2015-04-10 2015-04-10 Manufacturing method and casting framework use cover plate for protection a street trees KR20160121272A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100763470B1 (en) 2006-11-09 2007-10-04 한국가로수보호 주식회사 Tree protection cover by casting and preparing method thereof
KR101499947B1 (en) 2014-09-27 2015-03-10 김형돈 A cover plate for protection a street trees

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100763470B1 (en) 2006-11-09 2007-10-04 한국가로수보호 주식회사 Tree protection cover by casting and preparing method thereof
KR101499947B1 (en) 2014-09-27 2015-03-10 김형돈 A cover plate for protection a street trees

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