KR20160115618A - Insulation Material for Construction and Manufacturing Method thereof - Google Patents

Insulation Material for Construction and Manufacturing Method thereof Download PDF

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Publication number
KR20160115618A
KR20160115618A KR1020150043640A KR20150043640A KR20160115618A KR 20160115618 A KR20160115618 A KR 20160115618A KR 1020150043640 A KR1020150043640 A KR 1020150043640A KR 20150043640 A KR20150043640 A KR 20150043640A KR 20160115618 A KR20160115618 A KR 20160115618A
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KR
South Korea
Prior art keywords
binder
mixture
rice husk
insulating material
heat insulating
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Application number
KR1020150043640A
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Korean (ko)
Inventor
박병은
Original Assignee
서울시립대학교 산학협력단
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 서울시립대학교 산학협력단 filed Critical 서울시립대학교 산학협력단
Priority to KR1020150043640A priority Critical patent/KR20160115618A/en
Publication of KR20160115618A publication Critical patent/KR20160115618A/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)

Abstract

The present invention relates to an insulation material for construction with an excellent insulation performance and low manufacturing costs. According to the present invention, an insulation material for construction, in an insulation material used in a construction, is comprised of a composite including chaff or rice straw, grinded wood, and a binder, and provides an insertion member therein.

Description

Technical Field [0001] The present invention relates to a heat insulating material for construction,

The present invention relates to a heat insulating material used for a building such as a house or an apartment, and more particularly, to a heat insulating material for building having excellent heat insulating performance and low manufacturing cost, and a method for manufacturing the same.

Insulation refers to a material that can inhibit or block the movement of heat energy by conduction, convection, radiation. Currently, thermal insulation is used for residential buildings or walls installed on the outer wall or inner wall of a house or a building, a panel used for a core material of a sandwich panel, or a vehicle or a vessel. Refrigeration warehouses, household appliances, and so on. Recently, as the national necessity of reducing energy consumption to reduce energy costs and to reduce environmental pollution problems has come to light, legislation related to the use of insulation materials in buildings is gradually strengthened.

Patent Document 10-0750862 (Composite insulation for building), Patent registration 10-1218238 (Building insulation and method for manufacturing the same), Patent document 10-2013-0041459 (Composite insulation for building), Patent document 10-2014-0087637 Phenol foam based building insulation and building insulation including it).

The heat insulating material is largely divided into an inorganic insulating material and an organic insulating material, and a composite material of an inorganic insulating material and an organic insulating material. Inorganic insulators consist mainly of ceramics, silica, and perlite, which are disadvantageous in that they are excellent in nonflammability but have a low thermal insulation. The organic insulator is mainly composed of expanded polystyrene, expanded polyurethane, foamed polyethylene, etc. It has a disadvantage in that it is low in manufacturing cost and excellent in heat insulation performance, but weak in heat and low in mechanical strength. In recent years, glass wool having high heat insulating property and good nonflammability has been developed as an inorganic insulating material, and has been attracting attention. However, glass wool has a disadvantage in that it is disadvantageous for general use as a thermal insulation material because it is very expensive to manufacture.

SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a heat insulating material for buildings having good heat insulating performance.

Another object of the present invention is to provide a heat insulating material having a low manufacturing cost and excellent mechanical strength and a method of manufacturing the same.

Another object of the present invention is to provide a heat insulating material excellent in fire resistance and a method of manufacturing the same.

Another object of the present invention is to provide a heat insulating material and a method of manufacturing the same that can reduce the noise of a building due to its excellent sound insulating performance and insulation performance.

In order to achieve the above-mentioned object, according to a first aspect of the present invention, there is provided a heat insulating material for use in a building, wherein the heat insulating material is composed of a mixture including wood pulverized material, rice hulls, and a binder.

The construction heat insulating material according to the second aspect of the present invention is characterized in that it is composed of a mixture including a wood crushed material, a reticulum and a binder.

According to a third aspect of the present invention, there is provided a building heat insulating material comprising a mixture including a loess or a raspberry, a wood crushed material and a binder, and has an insertion member therein.

Further, the binder is an inorganic binder.

The mixing ratio of the binder is 5 to 25% by weight.

Characterized in that the mixture further comprises sodium chloride.

And the rice husk is a carbonized rice husk.

And the rice straw is carbonated rice straw.

Further, the insertion member is characterized by having at least one coupling hole.

Further, the insertion member is a foamed resin.

According to a fourth aspect of the present invention, there is provided a method of manufacturing a thermal insulating material for building, comprising the steps of: preparing a mixture including a rice husk or a rice husk and wood crushed material and a binder; and curing the mixture while pressurizing the mixture The method comprising the steps of:

And the binder is an inorganic binder.

The inorganic binder is mixed in an amount of 5 to 25% by weight.

And further mixing the mixture with sodium chloride.

Further, the rice hull or rice husk is carbonized.

According to a fifth aspect of the present invention, there is provided a method of manufacturing a heat insulating material for building, comprising the steps of: preparing a mixture including a rice husk or a rice husk and wood crushed material and a binder; preparing an insert member; Forming a second material layer by laminating the mixture on the upper side of the insertion member, and forming a second material layer by pressing the binder while pressing the laminate as a whole And curing the resin.

And the binder is an inorganic binder.

The inorganic binder is mixed in an amount of 5 to 25% by weight.

And further mixing the mixture with sodium chloride.

And further comprising the step of forming at least one coupling hole in the insertion member.

And the insertion member is a foamed resin.

According to the present invention, the heat insulating material according to the present invention can realize a heat insulating material having a low thermal conductivity and an excellent mechanical strength.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an outer shape of a heat insulating material for construction according to a first embodiment of the present invention; FIG.
2 is a cross-sectional view showing a cross-sectional shape of a heat insulating material for construction according to a second embodiment of the present invention.
Fig. 3 is a perspective view showing an outer shape of the insertion member 30 employed in the heat insulating material of Fig. 2; Fig.

Hereinafter, embodiments according to the present invention will be described with reference to the drawings. However, the embodiments described below represent one preferred embodiment of the present invention, and examples of such embodiments are not intended to limit the scope of the present invention. Those skilled in the art will readily understand that the present invention can be carried out in various ways without departing from the technical idea thereof.

First, the basic concept of the present invention will be described.

Buildings are constructed using various materials. Examples of the material used for building construction include metal materials such as iron, mortar materials such as concrete / cement, brick and lime, aggregates such as tile, stone, plate, wood, glass and gravel, moistureproof materials such as polyethylene and polypropylene, They are very diverse, such as systems, paper-based wallpaper, and plastic flooring.

 The thermal conductivity of the material is approximately 50 to 370 (W / mK) for iron and other metal materials, approximately 1 to 2.5 (W / mK) for concrete / cement, 0.2 to 1 (W / mK) (W / mK), the stone is about 1 to 2.8 (W / mK), the wood is about 0.13 to 0.19 (W / mK) (W / mK), 0.17 ~ 0.27 (W / mK) for wallpaper and 0.19 (W / mK) for flooring, respectively.

Therefore, when building is built, insulation is attached to the inner wall or outer wall of the building in consideration of the cooling and heating of the building. A heat insulating material used for such a purpose usually employs a foaming resin foamed with polystyrene, polyurethane, polyethylene resin or the like. These foamed resins have an advantage that the thermal conductivity is approximately 0.04 (W / mK) or less and the thermal conductivity is very low and light, and the manufacturing cost is very low. However, since the heat insulating material using such a foaming resin is very weak in heat, when a fire or the like occurs in the building, there is a fatal disadvantage that it can act as a main factor for burning the entire building.

As described above, the conventional heat insulating material has a disadvantage in thermal conductivity in the case of a heat insulating material using an inorganic material having flame resistance, and is disadvantageous in flame retardancy in a case of a foamed resin having a high thermal conductivity.

One of the most effective known insulation materials is air, especially air in a stationary state. Polystyrene, polyurethane, polyethylene resin and the like which are conventionally used as effective insulating materials are not insulated per se. These organic resins must inevitably undergo a foaming process in order to become an insulating material. When the organic resin is foamed, a large amount of pore layer, that is, a stopped air layer, is produced in the resin. By this pore layer, the foaming resin has an effective effect as a heat insulating material.

Among the above building materials, wood has a relatively good thermal conductivity compared to other materials. When wood is processed, by-products such as sawdust are essentially produced. By combining these sawdust to make the board, it is possible to form more pores in the board than the original wood. The size and number of pores will depend on the pressure applied to the material when manufacturing the board. This is the same for wood flourized wood. Especially in the case of sawdust or wood flour, it is easily combined with an inorganic binder having flame retardancy. The present inventors have found that the thermal conductivity of the board can be lowered to 0.09 (W / mK) or less, more preferably 0.06 (W / mK) or less, when the board is manufactured by combining sawdust or wood powder with an inorganic binder .

According to the research conducted by the present inventors, it has been confirmed that the above-mentioned heat insulating material, porous materials such as rice hulls and rice husks, which can be easily obtained at the periphery, can provide a considerable heat insulating effect. The rice husk and rice husk contains a large amount of pores. These pores provide an additional effect of providing sound absorption and sound insulation as well as lowering the thermal conductivity.

When sawdust or wood, rice hulls, or rice cakes are combined with an inorganic binder to produce a board, it has the following characteristics.

1. Low thermal conductivity.

2. It has higher mechanical strength than foam organic material insulation.

3. Because it contains many pores, it is very light in weight.

4. Has flame retardancy.

5. The manufacturing cost is low.

As a result, the material formed by combining sawdust or wood, rice husk, and rice husk with an inorganic binder exhibits a thermal conductivity equal to that of conventional foamed resin, and has excellent characteristics as a building material.

The present invention provides a heat insulating material having excellent mechanical strength and flame retardancy while having a thermal conductivity equal to that of a conventional thermal insulating material using a material having excellent characteristics as a building material.

1 is a perspective view showing a structure of a heat insulating material according to a first embodiment of the present invention.

In Fig. 1, reference numeral 10 denotes an insulating material. This insulation 10 is formed of a mixture comprising sawdust or wood and rice hulls. Hereinafter, any material produced through the process of processing or pulverizing wood such as sawdust or wood powder will be referred to as wood pulverization product. As the rice husk, it is also possible to preferably employ a rice husk carbonized by applying heat to the rice husk. And sodium chloride may preferably be added to the mixture. The use of carbonized rice husks or the addition of sodium chloride is intended to prevent the occurrence of worms by the adoption of rice hulls.

Further, in another embodiment of the present embodiment, as the material of the heat insulating material 10, a mixture including a wood crushed material and a crushed stone can be employed. Of course, in this case too, a carbonized straw can be employed or sodium chloride can be added to prevent the formation of insects.

Further, in another embodiment of the present embodiment, both the rice husk and the rice straw can be mixed with the wood crushed material.

Also, the mixture may be suitably mixed with the binder. As the binder, both an organic binder and an inorganic binder can be employed. In consideration of the flame retardancy of the heat insulating material 10, an inorganic binder is preferably employed.

As a method of manufacturing the composite heat insulating material according to this embodiment, the wood crushed material, the rice husk, the rice husk, and the binder are mixed in a mixer. Wherein the binder admixes approximately 5 to 25% by weight with respect to the other mixture. Then, the mixture is transferred to an extrusion roller and extruded, or pressurized using, for example, a hydraulic press to produce a square or rectangular board. Of course, the size and shape of the heat insulating material are not limited to specific ones.

The heat insulating material according to this embodiment exhibits a very low thermal conductivity due to the pores formed in the wood crushed material, the rice husk or the rice husk, and the pores formed between the mixture. Particularly, rice hulls and rice husks are provided with various sizes of pores. When there are various sizes of pores in the medium in which the sound energy is transmitted, the sound absorption and sound insulation functions of the medium are further improved as compared with the medium in which the pores are formed in a single size.

Therefore, when the heat insulating material according to the above embodiment is used as a heat insulating material of a building, it is possible to provide effective heat insulating effect and reduce the interlayer noise.

2 is a sectional view showing the construction of a heat insulating material 20 according to a second embodiment of the present invention.

In the present embodiment, an inserting member 30 made of, for example, a foamed resin is provided inside the heat insulating material 20. Fig. 3 is a perspective view showing an example of the configuration of the insertion member 30. Fig. The insertion member 30 is made of a material having a low thermal conductivity, such as a foamed resin, and is composed of a rectangular or square board. In particular, the insertion member 30 is provided with a plurality of coupling holes 31.

In the case of manufacturing the heat insulating material, first, a mixture of rice hull or rice husk, wood crushed material and binder is laminated to form a one-layer material layer, and the insertion member 30 is disposed thereon. Then, the mixture is laminated on the upper side of the insertion member 50 to form a two-layer material layer, thereby placing the insertion member 30 inside the mixture. The heat insulating material is constituted by hardening the binder while pressurizing a pressure equal to or greater than a certain level to the laminate,

In the above-described manufacturing process, the upper and lower side mixture of the insertion member 30 is connected and cured through the coupling hole 31 of the insertion member 30 in the process of applying pressure to the mixture, 30 are stably seated in the heat insulating material 20.

In the present embodiment, the insertion member 30 having a very low thermal conductivity and a disadvantage in terms of flame resistance and strength is inserted into the heat insulating material 20 having a relatively good thermal conductivity and excellent flame retardancy and mechanical strength, It is possible to realize a heat insulating material having excellent flame retardancy and mechanical strength.

Also, in this embodiment, the heat insulator 20 and the insertion member 30 have different densities. As known in the art, when materials having different densities are bonded to each other, sound energy is refracted and dispersed at the joint surface, thereby exhibiting a good sound absorption or sound insulation function. Accordingly, the composite insulation according to the present invention can be employed in a building to provide an additional effect of lowering the interlayer noise and the like.

The embodiments according to the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the technical spirit of the present invention.

10, 20: insulation, 30: insertion member.
31: Combination ball.

Claims (30)

In the insulation used in buildings,
And a mixture comprising wood pulverized material, rice husk, and binder.
The method according to claim 1,
Wherein the binder is an inorganic binder.
The method according to claim 1,
Wherein the mixing ratio of the binder is 5 to 25% by weight.
The method according to claim 1,
Characterized in that the mixture further comprises sodium chloride.
The method according to claim 1,
Wherein the rice husk is carbonized rice husk.
6. The method according to claim 1 or 5,
Characterized in that the mixture further comprises an aggregate.
In the insulation used in buildings,
And a mixture comprising the wood crushed material, the residues and the binder. 8. The method of claim 7,
Wherein the binder is an inorganic binder.
8. The method of claim 7,
Wherein the mixing ratio of the binder is 5 to 25% by weight.
8. The method of claim 7,
Characterized in that the mixture further comprises sodium chloride.
The method according to claim 1,
Wherein the ridge is a carbonized ridge.
In the insulation used in buildings,
A mixture comprising a loess or a straw, wood pulverization water and a binder,
And an inserting member is provided in the inside of the insulator.
13. The method of claim 12,
Wherein the insertion member comprises at least one coupling hole.
13. The method of claim 12,
Wherein the binder is an inorganic binder.
13. The method of claim 12,
Wherein the mixing ratio of the binder is 5 to 25% by weight.
13. The method of claim 12,
Characterized in that the mixture further comprises sodium chloride.
13. The method of claim 12,
Wherein the ridge is a carbonized ridge.
13. The method of claim 12,
Wherein the rice husk is carbonized rice husk.
13. The method of claim 12,
Wherein the inserting member is a foamed resin.
A method of manufacturing a heat insulating material for building,
Preparing a mixture comprising a rice husk or a rice husk and wood crushing water and a binder,
And curing the binder while pressurizing the mixture. ≪ RTI ID = 0.0 > 21. < / RTI >
21. The method of claim 20,
Wherein the binder is an inorganic binder.
21. The method of claim 20,
Wherein the inorganic binder is mixed in an amount of 5 to 25% by weight.
21. The method of claim 20,
And mixing the mixture with sodium chloride. ≪ RTI ID = 0.0 > 11. < / RTI >
21. The method of claim 20,
Wherein the rice husk or the rice husk is carbonized.
A method of manufacturing a heat insulating material for building,
Preparing a mixture comprising a rice husk or a rice husk and wood crushing water and a binder,
Preparing an insertion member,
Laminating the mixture to form a first material layer,
Disposing the insertion member above the first material layer,
Laminating the mixture on the upper side of the insertion member to form a second material layer,
And curing the binder while pressurizing the laminate as a whole. ≪ RTI ID = 0.0 > 18. < / RTI >
26. The method of claim 25,
Wherein the binder is an inorganic binder.
17. The method of claim 16,
Wherein the inorganic binder is mixed in an amount of 5 to 25% by weight.
26. The method of claim 25,
And mixing the mixture with sodium chloride. ≪ RTI ID = 0.0 > 11. < / RTI >
26. The method of claim 25,
Further comprising the step of forming at least one bonding hole in the insertion member.
26. The method of claim 25,
Wherein the inserting member is a foaming resin.
KR1020150043640A 2015-03-27 2015-03-27 Insulation Material for Construction and Manufacturing Method thereof KR20160115618A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20210019145A (en) * 2019-08-12 2021-02-22 한성섭 Insulating wall structure using chaff charcoal and method for manufacturing the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20210019145A (en) * 2019-08-12 2021-02-22 한성섭 Insulating wall structure using chaff charcoal and method for manufacturing the same

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