KR20160112341A - a sunsik product process using brown gaba rice - Google Patents

Abstract

The present invention relates to a method for producing a Sunsik product using GABA rice, and provides a GABA rice Sunsik product with high quality and high functionality which is capable of promoting health by giving minerals extracted from native rock minerals to the GABA rice in a process of soaking GABA rice with high contents of food fibers and gamma-aminobutyric acid (GABA) in water, thereby enabling the GABA rice to abundantly contain various nutrients while maintaining a good taste. A method for producing a Sunsik product using GABA rice according to the present invention comprises: a grain material preparing step (S10) of mixing 45 to 55% by weight of unpolished GABA rice with 45 to 55% by weight of nonglutinous rice to prepare a grain material; a sterilizing and cleaning step (S20) of injecting the grain mixture in which GABA rice and nonglutinous rice are mixed prepared in the grain material preparing step (S10) into an ozone cleaning machine to sterilize and clean the grain mixture by giving ultrasonic vibration to the grain mixture while blowing ozone gas as well as air produced by a bubble generator into a cleaning tank; a soaking step (S30) of dipping the grain material cleaned in the sterilizing and cleaning step (S20) into water, and mixing the cleaned grain material with a mineral solution extracted from native rock minerals to soak the grain material in the mineral solution for 5 to 6 hours; a dehydrating step (S40) of dehydrating the grain material soaked in the soaking step (S30); a roasting step (S50) of putting the grain material dehydrated in the dehydrating step (S40) into a drum type roasting device including a cylindrical wire mesh to roast the grain material for 20 to 30 minutes by applying heat of a heater to the grain material while rotating the wire mesh; a grinding step (S60) of cooling the grain material roasted in the roasting step (S50), and then grinding the cooled grain material; and an unpolished rice enzyme mixing step (S70) of mixing 10 to 20% by weight of an unpolished rice enzyme with respect to the grain material ground in the grinding step (S60).

Description

Description of the Related Art [0002] A sunsik product process using brown gaba rice

More particularly, the present invention relates to a method of producing sunflower using Gabara rice, and more particularly, to a method of producing sunflower using Gabara rice, in which a mineral extracted from natural stone minerals is added in the process of calling GABA rice having a high content of dietary fiber and Gamma Aminobutyric Acid The present invention relates to a method of producing an edible product using Gabara rice, which provides a high-quality and high-functional Gabara rice starch which is rich in various nutrients and can promote health.

In general, Sunshik was a kind of natural health food that Silla Hwarangdo visited during the training of Myeongsan and Daecheon. It was made with seven kinds of grain such as brown rice, glutinous rice, black rice, black sesame seed, And it is food that the public likes because the convenience and nutritive value of the sun meal are known in the modern age.

However, since brown rice among the ingredients of the sun meal is only peeled off the rice husk which is the surface of the rice, it is a fact that the agricultural chemicals sprayed at the time of cultivation is absorbed into the inner skin of the brown rice and the endosperm (endosperm) Causing a bad influence on the health of the patient.

Accordingly, the present applicant has come up with a technology for producing an algae-free grains that does not require the use of pesticides. Among them, brown rice is a new variety developed by selecting and cultivating about 1,500 useful traits of weed rice. The scientific name is Oryza Sativa L., and the content of dietary fiber and Gamma Aminobutyric Acid is about 8 times higher than that of ordinary brown rice or black rice.

Since this type of rice is a wild weed rice form, it does not require the use of pesticides and is excellent in terms of nutrition. However, there was an inconvenience to be called water for a long time when rice was cooked. Therefore, .

Conventionally, Korean Patent No. 10-1341966 entitled " Increasing Preferences Containing Brown Rice Rice Powder and Method for Producing the Same "(hereinafter referred to as" Prior Art 1 ") and Published Japanese Patent Application No. 10-2014-0141184 (Hereinafter referred to as " Prior Art 2 ") has been proposed.

The above prior art 1 comprises the steps of preparing Gabara rice powder, dewatering the glutinous rice, dewatering it to remove water and pulverizing it to prepare glutinous rice powder, adding 1 to 2 wt% of Gabara rice powder based on 6.5 kg of glutinous rice powder, , Mixing separately 200 g of soybeans, 50 g of sugar, 40 g of salt, 150 ml of soju and 2,000 ml of water in a blender, and kneading the mixture with the blend powder and steaming for 30 minutes in a steamer A step of performing an elaborating process at a high speed in a kneader, a step of preparing an opponent with a size of 40 x 10 x 5 mm of a kneaded product obtained from the elaborating process, and a step of preparing a reverse oven by using a hot- A step of expanding the frying mold by a primary frying, and then frying the frying mold at a ratio of 1: 1 in a ratio of 1: 1; And it consists of the step of completing the GABA one and rice.

The above-mentioned prior art 2 is characterized in that soybeans are mixed with soybeans called water, pulverized soybeans and garban rice into a pulverizer, mixed with pulverized soybeans and gaba rice with water, A step of filtering and boiling by heating to 70 to 120 ° C, a step of adding a coagulant and a salt to the heated material and adding water to coagulate them, and a step of adding a coagulating agent And crushing step in which the crushed material is poured on a head plate and then compressed using a presser so as to make the shape of the plate head.

The prior art 1 is a technique for producing a health functional ingredient by adding a small amount of a gabana rice powder to glutinous rice. Prior Art 2 is a technique for producing a tofu which is light brown in color of the manufactured tofu. In the course of rice being called, natural minerals were added to the rice, and it was not expected that the rice would be able to produce a high quality nutrient-rich GABA rice.

Korean Patent No. 10-1341966 entitled " Increasing Preferences Containing Brown Rice Rice Powder and Method for Producing the Same "(Registered Date: December 31, 2013) Korean Patent Laid-Open No. 10-2014-0141184, "Process for producing Gabba rice tofu" (public date: December 10, 2014)

The present invention was conceived in view of the above problems, and its object is to provide natural minerals in the process of being called GABA RICE, and to provide good taste and nutritional content such as dietary fiber and gamma- The present invention provides a method of producing an edible product using high quality and high functionality Gabara rice.

In order to accomplish the above object, the present invention provides a method for preparing a grains material by mixing 45 to 55% by weight of brown rice grains with 45 to 55% by weight of rice, ; A sterilizing and washing step of sterilizing and washing the cereal material mixed with the rice and rice prepared in the preparation step of the grain material by applying the ozone gas and the air generated by the air bubbler into the washing tank while applying the ultrasonic vibration ; A step of immersing the cereal material washed in the sterilization and washing step in water and mixing the mineral solution extracted from the natural stone mineral for 5 to 6 hours; A dehydrating step of dehydrating a grain material called in said step; A step of frying a grain material for 20 to 30 minutes by adding a dehydrated grain material in the dehydrating step to a drum type roasting apparatus composed of a cylindrical wire mesh and applying a heat of a heater while rotating the wire mesh; A pulverizing step of cooling the roasted grains in the roasting step and then pulverizing the roasted grains; And And a brown rice enzyme mixing step of mixing 10 to 20% by weight of the brown rice enzyme with the grain material pulverized in the pulverizing step.

Also, the mineral solution may be prepared by pulverizing granulated granules into coarse particles, pulverizing the compacted granules, filtering the compacted granules into granules having a particle size of 200 to 300 mesh, A mineral solution extracting step of mixing the granulated powder and the sulfuric acid solution, which have been processed into powder in the powdering step, at a ratio of 1: 5 by weight and extracting the mineral solution from the granite while stirring; A primary filtration step of passing the mineral solution extracted in the mineral solution extraction step through a metal filter attached to a filter press to filter out particles of 0.2 to 0.4 μm or more; And And a secondary filtration step in which the filtered mineral solution in the primary filtration step is passed through a cartridge filter in which diatomaceous earth grains are mixed with a ceramic ball to adsorb and remove impurities.

In addition, in the step of mixing the brown rice enzyme, 2 to 5% by weight of additives consisting of persimmon, jujube and black sesame are further mixed with the crushed cereal material, and the additive is dried into powder by processing persimmon, jujube and black sesame .

In the method of producing the sun meal using the present invention of the present invention, natural minerals of minerals which are given in the immersion process of rice are increased in vitamins B1 and B2, saccharides, proteins, lipids and dietary fiber, As well as being able to increase the effective ingredients such as Gamma Aminobutyric Acid (Gamma Aminobutyric Acid) in GABA rice, it has an anti-cancer effect and lowers cholesterol in the body, especially gamma-orizanol has the effect of promoting growth, At the same time, brown rice is cultivated without spraying of pesticides, and rice is produced by the osmosis and ultrasonic washing, and the pesticide is completely removed, so it is possible to realize natural pollution free food. Can provide high-quality, high-functionality Gabala rice wire.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart of a method of producing an electrowix using Gabara rice according to the present invention,
FIG. 2 is a flow chart of a process for producing a mineral solution of the method for producing an eel of the present invention using a rice barb,
3 is a cross-sectional view of a roasting apparatus for producing a Gabara rice wire according to the present invention.

Hereinafter, a method for producing an edible wire using Gabara rice according to the present invention will be described in detail with reference to the accompanying drawings.

As shown in FIGS. 1 to 3, the method for producing an edible seed using Gabara rice according to the present invention comprises preparing 45 to 55% by weight of brown rice, 45 to 55% by weight of rice, A grain material preparation step (S10) and a grain material prepared by mixing the prepared rice and rice prepared in the cereal material preparation step (S10) into an ozone washing machine, blowing ozone gas and air generated by the bubble generator into a washing tank A sterilization cleaning step (S20) of sterilizing and cleaning the surface by applying ultrasonic vibration; a step of immersing the cereal material washed in the sterilization cleaning step (S20) in water and mixing the mineral solution extracted from the natural stone mineral, A dehydrating step S40 of dewatering the grain material called in the calling step S30 and a dehydrated grain material in the dehydrating step S40 in a drum type roasting apparatus composed of a cylindrical wire netting, If you do (S50) for heating the cereal material for 20 to 30 minutes by applying heat to the cereal material, cooling the cereal material in the roasting step (S50), and then pulverizing (S60) (S70) mixing 10-20% by weight of the brown rice enzyme with the grain material pulverized in step S60).

In addition, the mineral solution may be formed by a powdering step (S110) of crushing granular granules into coarse particles, pulverizing the compacted granules, filtering the compacted granules into powder having a particle size of 200 to 300 mesh, (S120) for extracting a mineral solution from the granite while mixing granulated powder and sulfuric acid solution, which have been processed into powder in the powdering step (S110), at a ratio of 1: 5 by weight and stirring the mineral solution; (S130) for passing the mineral solution extracted in step S120 through a metal filter attached to a filter press to filter out particles of 0.2 to 0.4 mu m or more, and a second filtration step And a secondary filtration step (S140) in which the filtered mineral solution is passed through a cartridge filter filled with a mixture of diatomaceous earth particles and a ceramic ball to adsorb and remove impurities.

Further, in the mixing step (S70), the powdered cereal material is further mixed with 2 to 5% by weight of additives consisting of persimmon, jujube and black sesame, and the additive is dried to produce persimmon jujube and black sesame, Is used.

The operation of the method of manufacturing wire using rice of the present invention according to the above configuration is as follows.

In the grain preparation step (S10), 45 to 55% by weight of brown rice, 45 to 55% by weight of rice, and cereal material are prepared.

The above - mentioned GABA rice was made from golden rice paddy rice which was named as rice gruel and gold pagoda.

Next, a cereal material mixed with rice and rice is put into an ozone washing machine, and a sterilizing agent chucking step (S20) is performed in which ultrasonic vibration is applied by blowing ozone gas and air generated by a bubble generator into a washing tank to sterilize and clean do.

In the ozone washing machine used in the present invention, an ozone generator and an ultrasonic oscillator circuit are mounted in a washing tank containing the contents, and ultrasonic vibration and ozonated water are added to the contents contained in the washing tank to clean the ozonated water. , Ozone generation and ultrasonic cleaning, bacteria and residual pesticide components attached to foreign substances or rice are removed, sterilized and disinfected to maintain clean and hygienic conditions.

Subsequently, the washed grain material is immersed in water, the mineral solution extracted from the natural stone mineral is mixed, and the step (S30) called for 5 to 6 hours is carried out.

The mineral solution was mixed with water at a weight ratio of 1: 3. As shown in FIG. 2, the mineral solution was prepared as follows.

A granulation step (S110) of crushing granite with coarse particles and crushing finely, filtering the granite with a sieve having a particle size of 200 to 300 mesh (S110), granulating the granite powder with a sulfuric acid solution (S120) for extracting the mineral solution from the granite while stirring the mixture at a ratio of 1: 5 by weight, and further stirring the mixture. The extracted mineral solution is passed through a metal filter mounted on a filter press under high pressure, A primary filtration step (S130) of filtering out particles of 0.4 mu m or more; a secondary filtration step (S130) of filtering out the impurities by passing the primary filtered mineral solution through a cartridge filter mixed with diatomaceous earth grains and a ceramic ball And the mineral solution is completed by the filtration step (S140).

In the manufacturing process, granular crushing and mineral solution extracted with sulfuric acid solution can be uniformly added to the active ingredients of rice and rice so that the content of minerals in active ingredients of rice can be increased, thereby realizing high-quality and high-functional rice.

Subsequently, a dehydration operation was performed in which the cereal material sufficiently called by the dehydration step (S40) was put in a dehydrator to remove moisture.

Next, the dehydrated grains are put into a drum-type roasting apparatus made of a cylindrical wire mesh, and the roasting step (S50) is performed in which the wire rods are rotated while the heat generated from the heater is heated at 300 to 400 ° C and roasted for 20 to 30 minutes.

3, a cylindrical wire mesh 20 is mounted inside the case 10 on which the lid 11 is mounted, and is rotated by driving the decelerating motor 21 to rotate the case 10 An electric heater 30 is installed in the inside of the wire mesh 20 so that the grain material contained in the wire mesh 20 is gradually rotated and can be automatically roasted by the heating of the electric heater 30.

Then, the roasted grains are cooled and finely pulverized (S60). In the pulverization step (S60), roughly pulverized by a rod mill pulverizer and then pulverized by a ball mill pulverizer to form a fine powder having a particle size of 100 to 200 mesh.

Then, 10-20% by weight of the brown rice enzyme powder is evenly mixed with the finely pulverized cereal by means of the rice husk enzyme mixing step (S70) to complete the production of the Gabara rice wire.

On the other hand, in some cases, 2 to 5% by weight of an additive consisting of persimmon, jujube and black sesame can be mixed with the crushed grains to constitute the line type, and the additive is dried to powder, Can be used.

The brown rice enzyme to be mixed into the ground rice grains is mixed in powder form, and the process of producing the brown rice enzyme is as follows.

A mixing step of uniformly mixing 88 to 94% by weight of rice bran in a fine powder state, 2 to 5% by weight of skim milk powder and 2 to 5% by weight of glucose; Adding the ingredients into a steamer and adding steam and boiling them for 30 to 40 minutes; Cooling the steamed raw material, mixing water and concentrated fermented milk, and fermenting the mixture at 30 to 40 ° C for 2 to 3 days; When fermentation is complete, it is dried and finely pulverized to complete the pulverized rice husk enzyme.

This kind of amino acid contains the protein, vitamins and minerals which are the raw materials of the enzymes, and through the fermentation culture process, it produces more nutrients than the original nutrients contained in the general food, and these nutrients It is possible to obtain an effect of increasing the bioavailability so that it can be absorbed in the body.

The GABA rice sunscreen of the present invention, which is completed by the above-described manufacturing process, is rich in minerals and minerals extracted from minerals during the immersion of rice, and contains dietary fiber and Gamma Aminobutyric Acid, It is possible to realize high quality Gabara rice wire which can enhance health while having good taste by containing various nutrients in abundance.

In addition, Gamma Aminobutyric Acid (Gamma Aminobutyric Acid) contained in Brown Rice Rice has anticancer activity and lowers cholesterol in the body. Gamma-oryzanol is known to have an effect of promoting growth. Especially, by absorption of natural minerals, It is possible to increase bioavailability by increasing vitamin B1, B2, carbohydrate, protein, fat, dietary fiber, etc. At the same time, Gabara rice is cultivated without spraying of pesticide. The rice is completely removed by ozone and ultrasonic washing It is possible to realize a natural non-polluting food.

Test Example 1 Sensory Characterization

In this test example, a sensory characteristic analysis was carried out in order to more specifically and substantively confirm the results obtained from the evaluation of the characteristics of the GABA rice senescence, and the results are shown in the following Table 1.

The above-mentioned sensory characteristics analysis consisted of 10 pre-trained 20 to 30-year-old questionnaires, and each of the control and test groups was graded as 7 points for color, sweetness, flavor, , And their average values were obtained and compared.

At this time, 7 points were the best in color, sweetness, flavor, year, and overall palatability, and 1 point was defined as representing the poorest quality status.

All statistical analyzes were performed through ANOVA of SAS (Statistic Analytical System, USA, 1996) package program and Duncan's multipler test was used to compare mean differences between the control and test groups. .

As a result of the sensory evaluation, the color, sweet taste and flavor were not significantly different in the control and all treatments, but the year and overall preference were significantly higher in the control and T3 test groups.

Therefore, it can be concluded that the basic flavor of the Gabara rice wire according to the present invention is similar to that of the conventional wire, and in particular, the texture and overall preference of the T3 test group are superior to those of the conventional wire.

Control T1 T2 T3 T4 T5 color 4.56 ± 0.21 4.89 + - 0.41 4.67 ± 0.32 4.67 ± 0.32 4.56 ± 0.52 5.00 0.43 sweetness 5.53 + - 0.32 4.56 ± 0.32 4.67 + - 0.42 5.22 ± 0.51 4.56 ± 0.18 5.00 0.62 zest 4.33 ± 0.18 4.19 ± 0.60 4.11 ± 0.18 4.33 ± 0.25 4.18 ± 0.32 4.00 0.25 year 5.78 ± 0.51 4.37 ± 0.12 4.56 ± 0.65 5.89 + - 0.32 4.78 ± 0.12 4.54 + - 0.41 Overall
Likelihood 5.67 ± 0.61 3.89 ± 0.32 4.33 + - 0.54 5.87 ± 0.52 3.89 ± 0.28 4.44 0.25

10: Case 11: Cover
20: Wire mesh 21: Deceleration motor
30: Electric heater

Claims (3)

A grain preparation step (S10) of preparing a grain material by mixing 45 to 55% by weight of brown rice and 45 to 55% by weight of rice with rice;
The cereal material mixed with the rice bran and the rice prepared in the cereal material preparation step (S10) is put into the ozone washing machine, and the air generated by the ozone gas and the bubbler is blown into the washing tank, and ultrasonic vibration is applied to sterilize and clean Sterilizing washing step (S20);
A step (S30) in which the washed grain material is immersed in the sterilization washing step (S20), the mineral solution extracted from the natural stone mineral is mixed and is called for 5 to 6 hours;
A dehydrating step (S40) of dewatering the grain material called in the calling step (S30);
A step (S50) in which the dehydrated grain material is put in the dehydrating step (S40) and the roasting step (S50) of heating the grain material for 20 to 30 minutes with the heat of the heater while rotating the wire mesh is added to the drum-
A pulverizing step (S60) of cooling the roasted grain material in the roasting step (S50) and then pulverizing the roasted grain material; And
(S70) mixing the brown rice enzyme with 10-20% by weight of the brown rice enzyme in the pulverized grain material in the pulverization step (S60).
The method according to claim 1,
A pulverizing step (S110) of crushing granite with coarse particles, crushing the granules, filtering the granules into a sieve having a particle size of 200 to 300 mesh;
A mineral solution extracting step (S120) of mixing the granulated powder and the sulfuric acid solution, which have been processed into powder in the powdering step (S110), at a ratio of 1: 5 by weight and extracting the mineral solution from the granite while stirring;
A primary filtration step (S130) for passing the mineral solution extracted in the mineral solution extraction step (S120) through a metal filter attached to a filter press to filter out particles of 0.2 to 0.4 μm or more; And
The mineral solution filtered in the first filtering step (S130) is produced by a secondary filtration step (S140) in which impurities are adsorbed and removed by passing through a cartridge filter mixed with diatomaceous earth grains and a ceramic ball A method of producing an edible product using Gabara rice.
The method according to claim 1, wherein the mixing step (S70)
The pulverized grain material is further mixed with 2 to 5% by weight of additives consisting of persimmon, jujube and black sesame seeds, and the additive is dried into powder by drying persimmon, jujube and black sesame seeds. ≪ / RTI >

Images