KR20160106927A - A system for monitoring leakage pressure information of flange connection - Google Patents
A system for monitoring leakage pressure information of flange connection Download PDFInfo
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- KR20160106927A KR20160106927A KR1020150029657A KR20150029657A KR20160106927A KR 20160106927 A KR20160106927 A KR 20160106927A KR 1020150029657 A KR1020150029657 A KR 1020150029657A KR 20150029657 A KR20150029657 A KR 20150029657A KR 20160106927 A KR20160106927 A KR 20160106927A
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- leakage
- gasket
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 42
- 239000012530 fluid Substances 0.000 claims abstract description 23
- 238000004891 communication Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 15
- 230000006698 induction Effects 0.000 claims description 13
- 230000001186 cumulative effect Effects 0.000 claims description 6
- 239000007789 gas Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000013507 mapping Methods 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/08—Means for indicating or recording, e.g. for remote indication
- G01L19/086—Means for indicating or recording, e.g. for remote indication for remote indication
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2853—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipe joints or seals
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/06—Energy or water supply
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/08—Construction
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/10—Services
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Business, Economics & Management (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Tourism & Hospitality (AREA)
- Economics (AREA)
- Health & Medical Sciences (AREA)
- Human Resources & Organizations (AREA)
- Marketing (AREA)
- General Health & Medical Sciences (AREA)
- General Business, Economics & Management (AREA)
- Strategic Management (AREA)
- Primary Health Care (AREA)
- Theoretical Computer Science (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Computer Networks & Wireless Communication (AREA)
- Measuring Fluid Pressure (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
The present invention relates to a leakage pressure information monitoring system for a flange connection.
The present invention relates to a first mounting flange having a first flange, a second flange coupled to the first flange, a first mounting groove formed on an inner surface of the first flange, and a second mounting member formed on an inner surface of the second flange opposite to the first mounting groove A flange connection portion including a gasket mounted on the groove, a leakage pressure due to a fluid leaking through at least one of a first gap between the gasket and the first mounting groove and a second gap between the gasket and the second mounting groove And a management server monitoring the leakage pressure state of the flange connection part according to the leakage pressure information received from the pressure sensing part.
According to the present invention, leakage pressure information of flange connection portions provided on very many pipelines installed at the industrial plant site is acquired and monitored in real time, so that it is possible to promptly cope with a leakage accident through flange connection portions.
Description
The present invention relates to a leakage pressure information monitoring system for a flange connection. More particularly, the present invention relates to a leakage pressure information monitoring system capable of promptly responding to a leakage accident through flange connection portions by acquiring and monitoring in real time the leakage pressure information of flange connection portions provided in a very large number of pipelines installed in an industrial plant site .
In general, industrial plants such as petrochemical plants are equipped with a large number of pipes through which fluids such as gas flow. These pipes are connected through a flange to form a pipeline, which must be tight to maintain the functionality of the industrial plant. Since leakage through pipelines through flammable gas can lead to very dangerous situations, the status of flange connections and pressure checks on pipelines are performed periodically at industrial plant sites.
A conventional method of checking the pressure on a pipeline including flange connections will be described as follows.
First, after removing the flammable gas filled in the pipeline, a process of filling the pipeline with a non-flammable gas such as nitrogen is performed and the interior of the pipeline is pressurized to a level higher than the normal operating pressure.
If the pressure inside the pipeline does not fall below the supply pressure, the condition of the flange connections can be judged to be normal.
Conversely, if the pressure inside the pipeline drops relative to the supply pressure, it can be determined that leakage has occurred through at least one of the flange connections. In this case, it is necessary to repeat the above-described pressure check process after performing a job of finding a leak at a certain flange connection and repairing a flange connection where leakage occurs.
According to the conventional pressure checking method of the flange connection portion, there are the following problems.
First, since the leakage pressure inspection work of the flange connection portion is performed manually by the field worker in accordance with the predetermined work cycle, the leakage pressure information of the flange connection portion can not be obtained in real time, There is a problem that it can not be coped with quickly.
Second, in order to find out where the leakage occurred from the many flange connection parts of the pipeline to be inspected, a skilled worker performs leakage detection confirmation work on all flange connection parts provided in the pipeline by using a separate leak detection device Therefore, there is a problem in that the efficiency in terms of time, cost, and manpower is very poor.
Third, leakage pressure checks require the process of filling and unplugging the non-flammable gas to be repeated, which results in significant costs due to the consumed non-flammable gas and takes a long time for non-flammable gas filling and removal There is a problem.
The present invention provides a leakage pressure information monitoring system capable of promptly responding to a leakage accident through a flange connection by acquiring and monitoring leakage pressure information of a flange connection portion provided in a pipeline in real time.
It is another object of the present invention to provide a leakage pressure information monitoring system capable of obtaining, in real time, information on the occurrence of leakage from a large number of flange connection portions provided in a pipeline to be inspected, The technical problem is to provide.
It is another object of the present invention to provide a leakage pressure information monitoring system capable of accurately measuring a leakage pressure of a flange connecting portion without a non-flammable gas filling and removing operation.
In addition, the present invention provides a leakage pressure information monitoring system capable of improving the time, cost and manpower management efficiency in the flange connection management by acquiring and monitoring the leakage pressure information of the flange connection portion in an automated manner As a technical task.
In addition, the present invention provides a manager of a remote location in a stepwise manner according to the degree of leakage of the flange connection portion, and provides advisory information on the replacement point of the gasket, thereby providing a leakage pressure information monitoring A system is provided.
According to an aspect of the present invention, there is provided a system for monitoring leakage pressure information of a flange connection part, including a first flange, a second flange coupled to the first flange, and a first mounting groove formed on an inner surface of the first flange, And a gasket mounted on a second mounting groove formed on an inner surface of the second flange opposite to the first mounting groove, a first gap between the gasket and the first mounting groove, And a second gap between the first mounting groove and the second mounting groove to detect leakage pressure due to fluid leaking through at least one of the first gap and the second gap between the first mounting groove and the second mounting groove, And a management server for monitoring the status.
The gasket may include a through hole for connecting the first mounting groove and the second mounting groove and an induction hole extending from the through hole toward the outside of the gasket, And the pressure sensing part is connected to the induction hole via a connection pipe to sense the leakage pressure.
In the leakage pressure information monitoring system of the flange connection part according to the present invention, the pressure sensing part may include a sensor body module for sensing the leakage pressure, a sensor side wireless communication module for supporting wireless communication with the outside, A sensor side control module for mapping the sensor identification information for identifying the sensor body module to the leakage pressure to generate the leakage pressure information and controlling the leakage pressure information to be transmitted to the outside through the sensor side wireless communication module .
The leakage pressure information monitoring system of the flange connection part according to the present invention may further include a repeater for transmitting the leakage pressure information received from the pressure sensing part to the management server.
In the leakage pressure information monitoring system of the flange connection part according to the present invention, the management server includes a server side communication module for communication with an external device including the pressure sensing part, A server side control module for controlling the operation of the server side communication module, the information storage module and the information display module, and an information display module for displaying leakage pressure information received through the server side communication module, .
In the leakage pressure information monitoring system of the flange connection part according to the present invention, the management server compares the leakage pressure information received through the server side communication module with the state analysis basic information stored in the information storage module, The server-side control module controls the state analysis information generated by the state analysis module to be displayed on the information display module.
In the system for monitoring leakage information of a flange connection portion according to the present invention, the state analysis basic information may include gasket identification information, which is information for identifying a gasket corresponding to the sensor identification information, and maximum leakage through a flange connection portion provided with the gasket Wherein the state analysis information includes leakage condition information, wherein the state analysis module includes leakage pressure information received from the pressure sensor and a maximum leakage allowable amount stored in the information storage module, And information obtained by comparing the information to show the degree of the leakage situation step by step.
In the leakage pressure information monitoring system of the flange connection part according to the present invention, the state analysis basic information may include gasket identification information which is information for identifying a gasket corresponding to the sensor identification information, recommended use time information of the gasket, Wherein the state analysis information includes replacement recommendation information, which is information recommending replacement of the gasket, and the replacement recommendation information is information that indicates that the state analysis module And the use start time information to generate cumulative use time information of the gasket, and when the cumulative use time information exceeds the recommended use time information, the information is generated.
In the leakage pressure information monitoring system of the flange connection part according to the present invention, the gasket may have a ring shape having a circular, elliptical or polygonal cross section.
According to the present invention, there is an effect of providing a leakage pressure information monitoring system capable of promptly responding to a leakage accident through a flange connection by acquiring and monitoring leak pressure information of a flange connection portion provided in a pipeline in real time.
In addition, there is provided a leakage pressure information monitoring system capable of obtaining, from a remote location, information on the occurrence of leakage from a large number of flange connection portions provided in a pipeline to be inspected, .
Further, there is an effect that a leakage pressure information monitoring system capable of accurately measuring the leakage pressure of the flange connecting portion is provided without the non-flammable gas filling and removing operation.
Also, there is an effect that a leakage pressure information monitoring system capable of improving the time, cost, and manpower management in the flange connection management is provided by acquiring and monitoring the leakage pressure information of the flange connection portion in an automated manner .
In addition, a leakage pressure information monitoring system capable of improving the convenience of flange connection portion management is provided by providing the manager of the remote site with the leakage situation of the flange connection portion step by step according to the degree, and providing the advice information about the replacement point of the gasket .
1 is a functional block diagram of a leakage pressure information monitoring system of a flange connection according to an embodiment of the present invention.
2 is an assembled perspective view of a flange connection that may be applied to an embodiment of the present invention.
3 is an exploded perspective view of a flange connection that may be applied to an embodiment of the present invention.
4 is a plan view of a gasket that may be applied to an embodiment of the present invention.
5 is a cross-sectional view of a gasket that may be applied to an embodiment of the present invention.
6 is a cross-sectional view of a flange connection except for a gasket that may be applied to an embodiment of the present invention.
7 is a cross-sectional view of a flange connection including a gasket that may be applied to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is a functional block diagram of a leakage pressure information monitoring system of a flange connection according to an embodiment of the present invention.
1, a leakage pressure information monitoring system for a flange connection according to an embodiment of the present invention includes a
The
An example of the specific configuration of the
2 is an assembled perspective view of a
2 and 3, the
The
A circular opening is formed in a central region of the
The shape of the
The
Hereinafter, the shape of the
FIG. 4 is a plan view of a gasket included in an embodiment of the present invention, FIG. 5 is a sectional view of a gasket included in an embodiment of the present invention, FIG. 6 is a cross- 7 is a cross-sectional view of a flange connection including a gasket, according to an embodiment of the present invention.
4 through 7, the
The gasket mounting structure will be described in more detail as follows.
6, the first mounting
7, when the
Further, when the fluid moving through the opening leaks, the leakage path becomes the first gap A or the second gap B.
The first gap A is a contact portion between the first inner
First, the fluid leakage path through the first gap A and the leakage pressure sensing process will be described as follows.
The fluid leaked through the first gap A is collected in the
Next, the fluid leakage path through the second gap (B) and the leakage pressure sensing process will be described as follows.
The fluid leaked through the second gap B is collected in the
The
For example, the
The sensor
The sensor-side
The sensor
The
The
For example, the
The server
The
For example, the state analysis basic information may be stored in advance in the
The status analysis basic information may include gasket identification information, maximum leakage allowable amount information, recommended use time information, and use start time information.
The gasket identification information is information for identifying the
The maximum leakage allowable amount information is the maximum leakage allowable amount information through the
The recommended use time information is information set in consideration of the durability of the
The use start time information is information on the time when the use of the
The
The
For example, the state analysis information generated by the
The leakage state step information is generated by comparing the leakage pressure information received from the
The replacement recommendation information is generated when the
The server
As described above, according to the present invention, there is provided a leakage pressure information monitoring system capable of promptly responding to a leakage accident through a flange connection by acquiring and monitoring leakage pressure information of a flange connection portion provided in a pipeline in real time .
In addition, there is provided a leakage pressure information monitoring system capable of obtaining, from a remote location, information on the occurrence of leakage from a large number of flange connection portions provided in a pipeline to be inspected, .
Further, there is an effect that a leakage pressure information monitoring system capable of accurately measuring the leakage pressure of the flange connecting portion is provided without the non-flammable gas filling and removing operation.
Also, there is an effect that a leakage pressure information monitoring system capable of improving the time, cost, and manpower management in the flange connection management is provided by acquiring and monitoring the leakage pressure information of the flange connection portion in an automated manner .
In addition, a leakage pressure information monitoring system capable of improving the convenience of flange connection portion management is provided by providing the manager of the remote site with the leakage situation of the flange connection portion step by step according to the degree, and providing the advice information about the replacement point of the gasket .
While the present invention has been described in connection with what is presently considered to be preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. In addition, it is a matter of course that various modifications and variations are possible without departing from the scope of the technical idea of the present invention by anyone having ordinary skill in the art.
10: flange connection
20: Pressure sensing unit
30: Repeater
40: management server
50: Connector
110: first flange
112: first mounting groove
114:
1122: first bottom surface
1124: first inner inclined surface
1126: first outside slope
120: second flange
122: second mounting groove
124: second space portion
1222: second bottom surface
1224: second inner inclined surface
1226: second outside slope
130: Gasket
132: Through hole
134: Induction Hall
210: Sensor body module
220: Sensor side wireless communication module
230: Sensor side control module
410: Server-side communication module
420: Information storage module
430: Information display module
440: Status Analysis Module
450: Server side control module
A: First niche
B: Second niche
Claims (9)
A pressure sensing unit for sensing and transmitting leakage pressure due to a fluid leaking through at least one of a first gap between the gasket and the first mounting groove and a second gap between the gasket and the second mounting groove; And
And a management server for monitoring a leakage pressure state of the flange connection part according to the leakage pressure information received from the pressure sensing part.
Wherein the gasket is provided with a through hole for connecting the first mounting groove and the second mounting groove and an induction hole extending from the through hole to the outside of the gasket,
Wherein the pressure sensing unit is connected to the induction hole through a connection pipe to sense the leakage pressure.
The pressure sensing unit
A sensor body module for sensing the leakage pressure;
A sensor side wireless communication module for supporting wireless communication with the outside; And
Side sensor module, maps the sensor identification information for identifying the sensor main body module to the leakage pressure detected by the sensor main body module to generate the leakage pressure information, and controls the leakage-pressure information to be transmitted to the outside through the sensor- Wherein the sensor side control module includes a sensor side control module for detecting the leakage pressure of the flange connection portion.
Further comprising a repeater for transmitting the leakage pressure information received from the pressure sensing unit to the management server.
The management server
A server side communication module for communication with an external device including the pressure sensing unit;
An information storage module for storing leakage pressure information received through the server-side communication module;
An information display module for displaying leakage pressure information received through the server-side communication module; And
And a server side control module for controlling operations of the server side communication module, the information storage module, and the information display module.
The management server
Further comprising a status analysis module for comparing the leakage pressure information received via the server side communication module with the status analysis basic information stored in the information storage module and analyzing the status of the flange connection portion to generate status analysis information,
Wherein the server side control module controls the state analysis information generated by the state analysis module to be displayed on the information display module.
Wherein the status analysis basic information includes gasket identification information, which is information for identifying a gasket corresponding to the sensor identification information, and maximum leakage allowable amount information through a flange connection portion provided with the gasket,
Wherein the state analysis information includes leakage state step information,
The leakage state step information is information generated so that the state analysis module compares the leakage pressure information received from the pressure sensing unit with the maximum leakage allowable amount information stored in the information storage module to indicate the degree of the leakage state step by step , Wherein the leakage pressure information monitoring system of the flange connection portion.
The state analysis basic information includes gasket identification information, which is information for identifying a gasket corresponding to the sensor identification information, recommended use time information of the gasket, and use start time information, which is information on a time at which use of the gasket is started ,
Wherein the state analysis information includes replacement recommendation information, which is information recommending replacement of the gasket,
The replacement recommendation information is generated when the status analysis module compares the current time information with the use start time information to generate cumulative use time information of the gasket and when the cumulative use time information exceeds the recommended use time information Information of the leakage pressure information of the flange connection portion.
Wherein the gasket has a ring shape having a circular, elliptical or polygonal cross-section.
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KR1020150029657A KR20160106927A (en) | 2015-03-03 | 2015-03-03 | A system for monitoring leakage pressure information of flange connection |
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KR1020150029657A KR20160106927A (en) | 2015-03-03 | 2015-03-03 | A system for monitoring leakage pressure information of flange connection |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180096555A (en) * | 2018-08-10 | 2018-08-29 | 한병관 | Real-time check system for leakage of hazardous chemical pipelines |
KR101977346B1 (en) * | 2018-09-17 | 2019-05-14 | 금양산업개발 (주) | Monitoring Control System using Sensing Device for Installation on Coolant Pipe of Nuclear Power Plant |
CN112113757A (en) * | 2020-09-17 | 2020-12-22 | 上海市政工程设计研究总院(集团)有限公司 | Stress detection flange |
CN112228774A (en) * | 2020-11-05 | 2021-01-15 | 西南石油大学 | Oil pipeline management system |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101165945B1 (en) | 2011-12-05 | 2012-07-18 | 주식회사 한성정공 | Oil pressure switch |
KR20140015935A (en) | 2012-07-27 | 2014-02-07 | 현대중공업 주식회사 | Leakage inspecting apparatus for pipe connection part |
-
2015
- 2015-03-03 KR KR1020150029657A patent/KR20160106927A/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101165945B1 (en) | 2011-12-05 | 2012-07-18 | 주식회사 한성정공 | Oil pressure switch |
KR20140015935A (en) | 2012-07-27 | 2014-02-07 | 현대중공업 주식회사 | Leakage inspecting apparatus for pipe connection part |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180096555A (en) * | 2018-08-10 | 2018-08-29 | 한병관 | Real-time check system for leakage of hazardous chemical pipelines |
KR101977346B1 (en) * | 2018-09-17 | 2019-05-14 | 금양산업개발 (주) | Monitoring Control System using Sensing Device for Installation on Coolant Pipe of Nuclear Power Plant |
CN112113757A (en) * | 2020-09-17 | 2020-12-22 | 上海市政工程设计研究总院(集团)有限公司 | Stress detection flange |
CN112228774A (en) * | 2020-11-05 | 2021-01-15 | 西南石油大学 | Oil pipeline management system |
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