KR20160099798A - Dumpling manufacturing apparatus - Google Patents

Abstract

Disclosed is a dumpling manufacturing apparatus. The dumpling manufacturing apparatus comprises: a pushing unit which pushes dumplings in a molding frame unit outside of the molding frame unit; a transfer conveyer which conveys the dumplings discharged by the pushing unit; and an alignment unit which aligns the dumplings on the transfer conveyer. The dumpling manufacturing apparatus is automated, and enhances the productivity and quality of dumplings.

Description

[0001] DUMPLING MANUFACTURING APPARATUS [0002]

The present invention relates to a dumpling manufacturing apparatus, and more particularly, to a dumpling manufacturing apparatus capable of improving productivity and quality by automating the manufacture of a dumpling made by manual operation and facilitating discharge and alignment of dumpling.

In general, dumplings that are manufactured are filled with dumplings inside dumplings made of flour dough. Due to the difficulty of joining the dumplings filled with dumplings, conventionally, people have to manually make dumplings by hand. There is a problem that it is not only necessary but also difficult to mass-produce.

In recent years, some automatic dumplings have been manufactured to solve this problem. However, since the structure of the dumplings is very coarse and the feeding distance of the dumplings is long, The taste of the dumplings is deteriorated due to the deterioration or ripening of the dumplings, and the dumplings produced are not maintained in good shape, resulting in a problem that the dumplings have a very low commercial value.

On the other hand, Korean Patent Publication No. 2012-0052115 (published on May 23, 2012) discloses "a dumpling manufacturing apparatus and a dumpling manufactured using the same. &Quot;

INDUSTRIAL APPLICABILITY The dumpling manufacturing apparatus according to the present invention can improve the productivity and quality by automating the manufacture of the dumpling made by hand.

Further, according to the present invention, the dumpling can easily be discharged, and the dumpling can be arranged on the conveying conveyor at the time of discharge, so that packaging is easy.

Further, since the plurality of apparatuses are interlocked by the main drive motor and operated by the mechanical connection, the operation reliability of each process can be improved.

A dumpling manufacturing apparatus according to the present invention includes: a push portion for pushing a dumpling of a forming mold portion to the outside of the forming mold portion; a conveying conveyor for conveying the dumpling discharged by the push portion; and an aligning portion for aligning the dumpling to the conveying conveyor .

The push portion includes a pushing bar that linearly moves to the dumpling side by the power of the outlet opening portion and the outlet opening portion.

The discharge outlet portion includes a discharge cam plate rotated by an external force, a discharge lift shaft intermittently lifted and lowered by rotation of the discharge cam plate, and a discharge cam A discharge link bracket, and a switching unit for switching the linear motion of the push bar in the ascending and descending motion of the discharge lifting shaft.

In addition, the switching unit may include a first gear portion formed on the discharge elevating shaft, a second gear portion engaged with the first gear portion, and a second gear portion provided on the second gear portion, And a joint bracket for linearly moving the push bar.

The aligning unit may include a contact plate disposed on the conveying conveyor for contacting and aligning the dumplings discharged by the push portion, and a moving member for moving the contact plate to open the transfer path of the dumpling by the conveying conveyor .

INDUSTRIAL APPLICABILITY The dumpling manufacturing apparatus according to the present invention can improve the productivity and quality by automating the manufacture of the dumpling made by hand.

Further, since the plurality of apparatuses are interlocked by the main drive motor and operated by the mechanical connection, the operation reliability of each process can be improved.

1 is a plan view of a dumpling manufacturing apparatus according to an embodiment of the present invention.
2 is an AA cross-sectional view of a dumpling manufacturing apparatus according to an embodiment of the present invention.
3 is a BB sectional view of a dumpling manufacturing apparatus according to an embodiment of the present invention.
4 is a perspective view showing a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention.
5 is a cross-sectional view illustrating a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention.
FIG. 6 is a view showing the introduction of a base material into a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention.
7 is a view showing the punching of the dumpling supply portion of the dumpling manufacturing apparatus according to the embodiment of the present invention.
FIG. 8 is a cross-sectional view showing a dumpling supply portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
9 is a view showing operation of a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention.
10 is a view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
11 is a front sectional view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
12 is a side cross-sectional view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
13 is a perspective view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
14 is a side view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
15 is a perspective view showing a dumpling unit of a dumpling manufacturing apparatus according to an embodiment of the present invention.
16 is a side sectional view showing a dumpling discharging portion of a dumpling manufacturing apparatus according to an embodiment of the present invention.
17 is a schematic view illustrating a process of manufacturing a dumpling of a dumpling manufacturing apparatus according to an embodiment of the present invention.

Hereinafter, an embodiment of a dumpling manufacturing apparatus according to the present invention will be described with reference to the accompanying drawings. In this process, the thicknesses of the lines and the sizes of the components shown in the drawings may be exaggerated for clarity and convenience of explanation. In addition, the terms described below are defined in consideration of the functions of the present invention, which may vary depending on the intention or custom of the user, the operator. Therefore, definitions of these terms should be made based on the contents throughout this specification.

FIG. 1 is a plan view of a dumpling manufacturing apparatus according to an embodiment of the present invention. FIG. 2 is an AA sectional view of a dumpling manufacturing apparatus according to an embodiment of the present invention. FIG. 4 is a perspective view showing a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention, FIG. 5 is a sectional view showing a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention, FIG. 6 is a view showing the injection of a base material into a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention, FIG. 7 is a view showing punching of a dumpling supply unit of a dumpling manufacturing apparatus according to an embodiment of the present invention, 9 is a view illustrating operation of a dumpling feeder of a dumpling manufacturing apparatus according to an embodiment of the present invention, and Fig. 10 is a view showing the operation of the dumpling feeder of the dumpling manufacturing apparatus according to one embodiment of the present invention, FIG. 11 is a front cross-sectional view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention, and FIG. 12 is a sectional view of a dumpling manufacturing apparatus according to an embodiment of the present invention. FIG. 13 is a perspective view showing a dumpling portion of a dumpling manufacturing apparatus according to an embodiment of the present invention, and FIG. 14 is a perspective view illustrating a dumpling manufacturing apparatus according to an embodiment of the present invention. FIG. 15 is a perspective view showing a dumpling unit of a dumpling manufacturing apparatus according to an embodiment of the present invention, and FIG. 16 is a side sectional view showing a dumpling unit of a dumpling manufacturing apparatus according to an embodiment of the present invention. And FIG. 17 is a view schematically showing a dumpling manufacturing process of the dumpling manufacturing apparatus according to an embodiment of the present invention.

1 to 17, a dumpling manufacturing apparatus 10 according to an embodiment of the present invention includes a mold frame 100, a dumpling supply unit 200, a dumpling supply unit 300, a dumpling unit 400, And includes a discharge portion 600.

A plurality of the molding frame parts 100 are arranged in the circumferential direction and are sequentially transported by the transporting part 160. The transfer unit 160 is rotated by the main drive motor 170. The main drive motor is composed of a deceleration motor, and is connected to the feed unit 160 to rotate the feed unit 160 intermittently by dumpling process.

A dumpling supply unit 200, a dumpling supply unit 300, a dumpling unit 400, a dumpling unit 500, and a dumpling unit 600 are provided around the transfer unit 160. The forming unit 100 is formed by the transfer unit 160 so as to correspond to the dentifrice supply unit 200, the dumpling supply unit 300, the dumpling unit 400, the dumpling unit 500, .

The mold frame 100 includes a molding plate 110 on which a mandrel is placed, a mold 110 provided on the molding plate 110 for housing the mandhod seal 400 in such a manner that the mandhod seal 400 is pressed by the mandhod when the dumpling is filled, And a drawing member 130 which is provided inside the container 120 and the receiving frame 120 and is lifted by an external force to push up the dumpling.

The forming plate 110 includes a first actuating part 140 for moving the transferring part 160 up and down. The first actuating part 140 includes a first actuating bar 142 provided on the forming plate 110 and a first supporting rail 144 provided to be in contact with the first actuating bar 142. That is, the first operation bar 142 is brought into contact with the first support rail 144 to move the forming plate 110 up and down as the forming frame 100 is rotated by the conveying unit 160, When the upper surface is flattened by the rise of the forming plate 110, the seating of the mandrel is easy. The first actuating part 140 for lifting the forming plate 110 is operated in correspondence with the operation of the dentifrice supplying part 200 and the dumpling sealing part 400 which will be described later.

The receptacle 120 accommodates the dumplings and dumplings when filling the dumplings, and maintains the shape of the dumplings. More specifically, the receptacle 120 may be formed of a pair of opposed lips, and the receptacle 120 may be folded in half. The withdrawing member 130 includes a second actuating part 150 that protrudes the dumpling from the receptacle 120 to facilitate the discharge of the dumpling by the dumpling discharging part 600. The second actuating part 150 includes a second actuating bar 152 extending below the drawer 130 and a second support rail 154 adapted to contact the second actuating bar 152.

4 to 7, the dentifrice supply unit 200 includes a base material supply unit 210 for supplying a plate-like base material and a plate-shaped base material supply unit 210 supplied from the base material supply unit 210, And a punching unit 220 for forming a mandrel by punching the base material.

The base material supply unit 210 supplies a plate-like base material, and the base material is supplied in the form of a roll, and the base material in the form of a roll is transported by the base material supply unit 210 comprising a plurality of rollers. At this time, the base material supply unit 210 may be formed of rollers facing each other to adjust the interval of the rollers, so that the thickness of the base material can be adjusted.

The base material supply unit 210 includes a supply conveyor 212 provided at an upper portion of the punching unit 220 to supply a plate-shaped base material to the front of the punching unit 220. The base material conveyed by the base material supply unit 210 is drained downward from the upper side of the front side of the punching unit 220.

The base material supply unit 210 includes a flow preventive bracket 214 for preventing the flow of the plate-shaped base material supplied from the supply conveyor 212. The flow preventive bracket 214 is formed on both sides of the front surface of the punching unit 220 where the base material is drained. At this time, a sensing sensor is provided on the front side of the punching unit 220 to determine the presence or absence of the base material.

The punching unit 220 punches the plate-shaped base material supplied from the base material supplying unit 210 to form a mandrel. The punching unit 220 includes a punch 221 that is moved up and down by an external force and a presser frame 222 and a presser frame 222 that are provided at the ends of the punch 221 to be in contact with the plate- And a die plate 225 having a discharge hole for discharging the dentifrice cut by the cutter 222. The external force for raising and lowering the punch 221 can be variously modified, such as a cam drive or a drive by a cylinder.

The pressing frame 222 includes a fixing plate 223 for pressing and fixing the base material on the same plate as shown in FIG. 7, and a cutter 224 for cutting the plate-like base material fixed by the fixing plate 223 do. That is, a plurality of cutters 224 are provided on the bottom surface of the punch 221 to cut a plate-like base material, and a plurality of cutouts 224 can be formed at one time. 225, the discharged dent is settled on the upper surface of the forming plate 110. The fixing plate 223 is provided at the edge of the cutter 224 so as to press the periphery of the cut portion of the cutter 224 against the die plate 225 to prevent the base material from flowing during punching.

The dentifrice supply unit 200 includes a lead unit 230 so that the plate-like base material supplied from the base material supply unit 210 has a path passing through the punching unit 220. The lead unit 230 is connected to the lead conveyor 232 at the rear end of the punching unit 220 and the plate base material fed through the punching unit 220 to the lead conveyor 232). That is, the punch 221 and the die plate 225 of the punching unit 220 are spaced apart from each other by a predetermined distance in the vertical direction to form a space. The base material is introduced into the space by the insertion unit 235, 235, the leading end of the base material is seated on the lead conveyor 232 and can be continuously advanced.

The charging unit 235 includes a charging drive member 237 that provides a pressing force to move the charging plate 236 and the charging plate 236 into the punching unit 220. Here, the insertion plate 236 is formed in a rectangular plate shape so as to correspond to the plate-shaped base material, and the injection driving member 237 is constituted by a cylinder.

The punching portion 220 is provided with a guide guide portion 240 for guiding the insertion plate 236 in a straight line. The guide guide part 240 is provided on both sides of the space between the punch 221 and the die plate 225 and the insertion plate 236 is received in the guide guide part 240 and guided in a straight line. This makes it possible to prevent the plate 236 from collapsing due to the load of the base material.

The leading end of the closing plate 236 is formed to be inclined upward. This allows the front end of the base material to be received in the upper portion to facilitate the front end of the base material to be seated on the lead conveyor 232.

In addition, the lead conveyor 232 is formed to have a high tip and be inclined downward toward the rear end. This improves the frictional force due to the weight of the base material, thereby preventing the tip of the base material, which is seated by the insertion portion 235, from being detached from the lead conveyor 232.

The dentifrice supply unit 200 includes a reuse unit 250 for re-supplying the remaining base material punched by the punching unit 220. The reuse unit 250 is provided at a lower portion of the reed conveyor 232 to roll the remaining base material together with the base material supplied from the base material supply unit 210. The reuse unit 250 supplies the remaining base material and the base material supply unit 210 And first and second rolling rollers 252 and 254 for rolling the base material together. The first and second rolling rollers 252 and 254 are provided at the bottom of the end portion of the lead conveyor 232 and the first and second rolling rollers 252 and 254 are disposed at an inclined position to easily roll the remaining base material falling from the lead conveyor 232 .

8 and 9, the dumpling supply unit 300 includes a main hopper 310 for supplying dumpling and a main hopper 310 for supplying dumpling to the dumpling provided in the forming hopper 310, And a filling unit 330 for injecting the dumpling discharged by the discharging member 320 into the dumpling.

The filling portion 330 includes a pressurizing pipe portion 333 that is vertically movable in the barbecue feeding frame 332 and is filled with the barbecue by the ejecting member 320, And includes a filling shaft 334 for pushing out the dumpling portion of the pressure tube portion 333 to the outside and a filling operation portion 335 for operating the pressurizing tube portion 333 and the filling shaft 334 . That is, when the pressurizing tube portion 333 is filled with the dumpling, the filling shaft 334 can be lowered in the pressurizing tube portion 333 to fill the dumpling with the dumpling.

At this time, the mandrel can be inserted into the receiving frame 120 by the downward movement of the pressure tube portion 333.

The filling operation portion 335 is provided to intermittently raise and lower the pressure tube portion 333 and the filling shaft 334 by the rotation of the filling cam plate 336 and the filling cam plate 336 rotated by the external force A filler link bracket 338 for connecting the filler lifting shaft 337 and the filler cam plate 336 to switch the rotation of the filler lifting shaft 337 and the filler cam plate 336 to the lifting and lowering movement of the filler lifting shaft 337, .

As shown in FIGS. 10 to 12, the dumpling suture part 400 includes a suture support frame 410, a suture support frame 410 rotatably mounted on the suture support frame 410, And a suture operation part 450 for operating the pair of pressing and holding parts 420 and 420 facing each other. The pressing part 420 is hinged to the sealing support frame 410 and the upper part of the pressurizing part 420 extends obliquely outward to be connected to the sealing operation part 450, The portions 420 may be pivotally moved in opposite directions.

The suture operation unit 450 operates the suture power transmission unit 470 and the suture driving unit 460 to switch the power of the suture driving unit 460 and the suture driving unit 460 to the pivoting motion of the pressure applying unit 420. [ ). The seal driving part 460 is connected at one end to the seal cam plate 464 and the seal cam plate 464 which are rotated by the seal driving motor 462 and the seal drive motor 462 and the other end is connected to the power transmission part And includes a suturing operation bracket 466 having both ends pivotally moved. A cam groove 465 is provided on one side of the sealing cam plate 464 and an actuating shaft to which the one end of the sealing operation bracket 466 is inserted into the cam groove 465 is provided. At this time, the operation shaft may be provided with a roller, and the sealing operation bracket 466 is hinged to the center portion, so that the sealing operation bracket 466 can pivot.

The sealing power transmitting portion 470 includes a suture lift shaft 472 which is intermittently lifted and lowered by the suture driving portion 460 and a suture link 472 that switches the lifting and lowering movement of the suture lift shaft 472 to the pivoting motion of the pressure gripper portion 420. [ (474). The stitching link portion 474 is rotatably provided on the stitching support frame 410 and has a stitching link bracket 476 and a stitching link bracket 476 which are hingedly connected to the stitching and elevating shaft 472, And the other end includes a suture link bar 477 which is hinged to the pressure catching part 420. An extension bar extending in the backward direction is hingedly connected to the suture lift shaft 472 and an extension bar extending in the other direction is connected to the suture link bar 477 Respectively. Up and down movement of the suture lift shaft 472 rotates the suture link bracket 476 and the suture link bar 477 is moved by the rotation of the suture link bracket 476, So that each of the pressure clamping units 420 pivotally moves.

And a pattern forming block 430 is provided on each of the opposite faces of the pressure gripper 420. The pattern formation block 430 not only increases the binding force of the dumpling region, but also forms a pattern. The glow block 430 is provided at the lower end of each of the pressure grippers 420 and is made of a synthetic resin material. Grooves corresponding to the receptacle 120 are formed on the front surface of the pattern forming block 430, and concave and convex portions 432 are formed. By the staggered concave / convex 432, the sewing area of the dumpling is contacted with a larger area, so that the sealing ability is improved.

The pattern formation block 430 is detachable by the detachable portion 440 in the pressure gripper 420. The detachable portion 440 includes a seating rib 442 formed on the pressurizing gripper 420 and receiving the pattern forming block 430 and a fixing member 444 for fixing the pattern forming portion seated on the seating rib 442 do. The seating rib 442 is formed at the lower end edge of the pressure applying unit 420. That is, as shown in FIG. 10, each corner of the pattern forming block 430 is protruded so as to be tangent, so that the position of the pattern forming block 430 can be accurately set. The fixing member 444 is composed of a fixing screw for fixing the pressing clamping unit 420 and the pattern forming block 430. The fixing member 444 can be modified in various ways to detach the pattern forming block 430.

The dumpling manufacturing apparatus 10 according to the present embodiment further includes a dumpling press unit 500. As shown in FIGS. 13 and 14, the dumpling pusher 500 presses the dumpling sticky by the dumpling sticker 400 to form a dumpling form. The dumpling portion 500 includes a pressing frame portion 510 on which a receiving groove 512 for receiving a dumpling sealing portion is formed and a pressing operation portion 520 for moving the pressing frame portion 510 up and down. That is, since the seamed portion of the dumpling is accommodated in the receiving groove 512, the dumpling is prevented from being damaged and the portion except for the seamed portion is pressed downward, so that the dumpling can form a flat bottom surface. The pushing operation part 520 is made up of an air cylinder.

It is easy to sort dumplings when dumplings are discharged, and many dumplings can be discharged in the same form, thus facilitating product packaging.

The dumpling unit 600 discharges the dumplings sealed by the dumpling unit 400 as shown in Figs. 15 and 16. The dumpling unit 600 includes a push portion 610 for pushing the dumpling from the mold 100, A conveying conveyor 640 for conveying the dumplings discharged by the push portion 610 and an aligning portion 650 for aligning the dumpling to the conveying conveyor 640. [ The push portion 610 includes a push bar 630 that linearly moves to the dumpling side by the power of the outlet opening 620 and the outlet opening 620. The push bar 630 is connected to the outlet opening 620 and the end portion is branched into a number corresponding to the number of the molding frame 100 and the receiving frame 120. The push block 610 is provided with a push block that forms a curvature corresponding to the circumferential surface of the dumpling.

The discharge outlet portion 620 includes a discharge cam plate 621 rotated by an external force and a discharge lift shaft 622 which is intermittently lifted and lowered by the rotation of the discharge cam plate 621, And a switching unit 625 for switching the lifting and lowering movement of the discharging link bracket 624 and the discharging and elevating shaft 622 to the linear movement of the push bar 630.

The switching unit 625 has a first gear portion 626 formed on the discharge elevating shaft 622 and a second gear portion 627 and a second gear portion 627 which are rotated in engagement with the first gear portion 626. [ And a joint bracket 628 for linearly moving the push bar 630. The first and second gear portions 626 and 627 are formed of rack pinion gears so as to be rotated by the ascending and descending second gear portion 627 of the discharging and elevating shaft 622. The second gear portion 627 is provided with a joint bracket 628, And the rotation of the second gear portion 627 is converted to linear motion of the push bar 630 by the joint bracket 628. That is, the upward and downward movement of the discharge elevating shaft 622 is converted into the horizontal movement of the push bar 630 to discharge the dumpling to the conveying conveyor 640.

The aligning unit 650 includes a contact plate 652 disposed on the conveying conveyor 640 and contacting the dumplings discharged by the pushing unit 610 to align the dumplings, And a moving member 654 for moving the contact plate 652 to open the contact plate 652. The shifting member 654 is composed of an alignment drive motor for rotating the contact plate 652. [ That is, the rotary shaft of the shifting member 654 is eccentrically connected to the contact plate 652 so that the transfer path of the dumpling by the transfer conveyor 640 can be opened by rotation.

Meanwhile, the feeding unit 160, the dumpling feeding unit 300, and the dumpling unit 600 are driven by a single main driving motor 170. That is, each of the feeding unit 160, the dumpling feeding unit 300, and the dumpling unit 600 are connected to each other by the main driving motor 170 and the belt B, respectively.

Hereinafter, the operation and effect of the dumpling manufacturing apparatus according to an embodiment of the present invention will be described.

The mold frame 100 is provided at the edge of the transfer unit 160 and the mold frame 100 is rotated intermittently along the locus of the transfer unit 160 by driving the transfer unit 160.

17, the forming mold part 100 is connected to each of the dentifrice supplying parts 200, the dumpling supplying part 300, the dumpling sealing part 400, the dumpling pushing part 500 and the dumpling discharging part 600 Dumplings are produced.

In this way, the mandrel is seated on the forming mold part 100 rotated by the transferring part 160. [ First, the plate-like base material is supplied to the base material supply unit 210, and the base material supply unit 210 including the supply conveyor 212 transfers the base material to the punching unit 220. The base material is pulled down from the upper portion of the front side of the punching portion 220 by its own weight. At this time, the edge of the base material can be prevented from being flowed without being influenced by external factors such as wind while being accommodated in the flow preventive bracket 214.

Thereafter, the closing plate 236 is moved in the horizontal direction by the operation of the closing driving member 237. The front end of the base material is inserted into the punching unit 220 by the movement of the insertion plate 236 and the front end of the base material is provided on the rear side of the punching unit 220 And is mounted on a lead conveyor 232 which is made of glass. At this time, since the movement of the insertion plate 236 is guided by the guide guide unit 240, deflection due to the weight of the base material can be prevented, and the insertion plate 236 can be accurately moved linearly. The closing plate 236 is retracted by the operation of the input driving member 237 and the base material can be led by the lead conveyor 232. [

Therefore, the base material from which the leading end is led by the lead conveyor 232 can be interposed between the punch 221 and the die plate 225. At this time, since the lead conveyor 232 is inclined downwardly toward the rear side, friction force is increased by the load conveyor 232 due to the load of the base material, and the smooth conveyance of the base material can be maintained.

The base material forms a mandrel by the operation of the punching section 220. The punch 221 is lowered by the external force and the pressing frame 222 provided on the punch 221 is brought into contact with the base material so that the base material can be cut to form a mandrel. 5 and 7, after the fixing plate 223 presses and fixes the base material to the die plate 225 by the lowering of the punch 221, the cutter 224 cuts the base material do. The mandrel cut by the cutter 224 is discharged downward through the discharge hole of the die plate 225 and is placed on the forming mold part 100. At this time, the forming plate 110 of the forming mold part 100 is raised by the first actuating part 140 so that the mandrel can be stably mounted on a flat surface.

Thereafter, the punch 221 is lifted, the base material is conveyed by the lead conveyor 232, the punching of the punch 221 and the conveyance of the base material by the lead conveyor 232 are sequentially repeated to form a mandrel. The remaining mother material is recovered by the reuse unit 250 and reused together with the mother material supplied from the mother material supply unit 210.

The reusing unit 250 includes first and second rolling rollers 252 and 254 provided at the lower portion of the lead conveyor 232 to form a bundle with the base material supplied from the base material supplying unit 210, The material can be minimized by rolling and re-feeding by the rollers 252 and 254, which is economical.

As described above, when the mandrel is supplied to the forming mold 100 from the mandhole supplying unit 200, the forming mold 100 is transferred to the dumpling supply unit 300 by the feeding unit 160 to fill the dumpling with dumpling.

When the bellmouth is filled in the pressurizing tube portion 333 which can be raised and lowered in the dumpling supply frame 332, the pressurizing tube portion 333 and the filling shaft 334 are lowered by the filling operation portion 335, Fill the dumpling. 9, the filled cam plate 336 is rotated by the driving force of the main drive motor 170 and the rotation of the filled cam plate 336 is stopped by the filler lifting shaft 337 by the filler link bracket 338, So that the pressurizing tube portion 333 and the filling shaft 334 can be simultaneously lowered. This operation allows the pressurizing tube portion 333 to insert the mandrel into the receiving frame 120 and the filling shaft 334 inserted into the receiving frame 120 to fill the dumpling.

At this time, since the mandrel is inserted into the receptacle 120, the recessed shape of the mandrel can be maintained as it is, and the receptacle 120 is formed as a pair of opposing ligaments, so that the suture portion of the mandible can be maintained in a convex circular shape have.

Thereafter, the dumpling filled with dumpling is sutured by the dumpling suture part 400. The molding plate 110 of the mold part 100 is lowered by the first actuating part 140 so as to be able to perform the sealing operation by the pressure clamping part 420. [ . In the operation of the dumpling suture part 400, a part of the upper part of the dumpling filled with dumpling is exposed to the outside of the receiving frame 120, and the upper end of the dumped part thus exposed is pressed by the pressurizing part Lt; / RTI >

At this time, since the dumpling suture part 400 is provided at the upper end of the dumplings so that only the upper part of the dumpling can be contacted, the contact with the dumplings can be minimized and the separate structure at the upper end facilitates cleaning and maintenance Do.

The suture cam plate 464 is rotated by the suture drive motor 462 as shown in Fig. 11 or Fig. 12 and the suture operation bracket 464, which is connected to the cam groove 465 by the rotation of the suture cam plate 464, (466) is pivoted. The pivotal movement of the suture operation bracket 466 is converted to the linear movement of the suture lift shaft 472 and the linear movement of the suture lift shaft 472 is performed by the suture link portion 474, . That is, since the suture lift shaft 472 is hinged to an extension bar extending to the rear side of the suture link bracket 476, the up and down movement of the suture lift shaft 472 rotates the suture link bracket 476, Are pivoted in the direction in which the pair of the pressure grippers 420 are opposed to each other by the respective sealing link bars 477. [

Since the grommet block 430 is provided on the mutually facing surfaces of the pressurizing grippers 420, the seal portion of the gum can be sealed in the shape of the grommet block 430. The stitching portion 432 is formed on the front surface of the pattern forming block 430 so that the stitching portion is stitched in the shape of the concave and convex portions 432 and the stitching portion 432 is in contact with the stitching portion in a larger area, The aesthetics can be improved.

Since the pattern forming block 430 is detachable by the detachable portion 440, it is easy to replace and clean the pattern forming block 430 when the pattern forming block 430 is damaged or contaminated. This can be done by a simple operation of separating the glow block 430 from the pressure gripper 420 by unlocking the fixing member 444. When the glow block 430 is mounted on the seat rib 420 of the pressure gripper 420, Since the respective corners are seated on the upper surface 442, precise position fixing is possible, and assembling property is improved.

Thereafter, the dumplings that have been sewn together form a dumpling form by the dumpling pusher 500. This is because the pushing frame portion 510, which is lifted and lowered by the pushing operation portion 520, presses the upper portion of the dumpling to form a flat bottom surface of the dumpling. At this time, a receiving groove 512 is formed in the pushing frame 510 to receive the seamed portion of the dumpling, so that the overall shape of the dumpling is not damaged. Flattening the bottom surface of the dumplings is to allow the dumplings to be raised upon dumpling by the dumpling outlet 600 to facilitate alignment and packaging.

The dumplings held by the dumpling press unit 500 reach the dumpling unit 600 and are discharged to the outside. 16, when the discharge cam plate 621 is rotated by the driving force of the main drive motor 170, the discharge lifting shaft 622 is intermittently moved by the discharge link bracket 624 The lifting and lowering of the discharge elevating shaft 622 causes the push bar 630 to linearly move from the inside to the outside of the forming mold part 100 by the switching unit 625. [ That is, by the horizontal movement of the push bar 630, the buns of the forming mold part 100 are discharged to the conveying conveyor 640 side. At this time, the pull-out member 130 provided inside the receptacle 120 is lifted by the second actuating part 150 to lift the dumpling to the outside of the receptacle 120, so that the dumpling can be easily discharged.

The dumplings may be brought into contact with the contact plate 652 when the dumplings are discharged by the push bar 630 in the conveying conveyor 640 so that the dumplings are aligned in a row on the conveying conveyor 640 as shown in Fig. . Further, when the dumpling is aligned, the contact plate 652 is rotated by the moving member 654 composed of the driving motor to open the feeding path of the dumpling by the feeding conveyor 640 to enable the feeding of dumpling.

The dumplings arranged in a row on the conveying conveyor 640 can be conveyed and packed easily.

As described above, according to the dumpling manufacturing apparatus according to the embodiment of the present invention, the productivity and quality can be improved by automating the manufacture of the dumpling made by manual operation. Further, since the plurality of apparatuses are interlocked by the main drive motor and operated by the mechanical connection, the operation reliability can be improved.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. I will understand.

Accordingly, the true scope of protection of the present invention should be defined by the claims.

100: Dumpling manufacturing apparatus 100: Molding frame
110: forming plate 120: housing frame
130: drawing member 140: first operating portion
142: first operating bar 144: first supporting rail
150: second operation part 152: second operation bar
154: second support rail 160:
170: main drive motor 200: mandrel supply part
210: base material supply unit 212: supply conveyor
214: anti-flow bracket 220: punching part
221: Punch 222: Press frame
223: Fixing plate 224: Cutter
225: die plate 230:
232: Lead conveyor 235:
236: input plate 237: input driving member
240: guide guide part 250: reuse part
252: first rolling roller 254: second rolling roller
255: Spacing adjuster 300:
310: main hopper 320: discharge member
330: filling part 332: dumpling supply frame
333: pressure tube portion 334: filling shaft
335: filling operation part 336: filling cam plate
337: Filling lift shaft 338: Filling link bracket
400: Mandu suture part 410: Suture supporting frame
420: pressurizing clamping unit 430: pattern forming block
432: concave / convex 440:
442: seating rib 444: fixing member
450: Sealing operation part 460: Sealing driving part
462: Sealing drive motor 464: Sealing cam plate
465: Cam groove portion 466: Sealing operation bracket
470: Sealing power transmitting portion 472: Sealing elevating shaft
474: Sealing link part 476: Sealing link bracket
477: Suture link bar 500:
510: pressing frame part 512: receiving groove
520: pressing operation part 600:
610: push portion 620:
621: exhaust cam plate 622: exhaust lift shaft
624: Discharge link bracket 625:
626: first gear portion 627: second gear portion
628: joint bracket 630: push bar
632: push block 640: conveying conveyor
650: alignment part 652: contact plate
654: Movable member

Claims (5)

A pushing part for pushing the dumplings of the forming mold part to the outside of the forming mold part;
A conveyance conveyor for conveying the dumplings discharged by the push portion; And
And an aligning portion for aligning the dumpling to the conveying conveyor.
The method according to claim 1,
The push portion includes a discharge outlet portion; And
And a push bar that linearly moves to the dumpling side by the power of the outlet opening portion.
3. The method of claim 2,
The outlet opening portion includes a discharge cam plate rotated by an external force;
A discharge lift shaft intermittently lifted and lowered by rotation of the discharge cam plate;
A discharge link bracket for converting the rotation of the discharge cam plate into an elevating motion of the discharge elevating shaft; And
And a switching unit for switching the linear motion of the push bar to the lifting and lowering motion of the discharge elevating shaft.
The method of claim 3,
The switching unit includes a first gear portion formed on the discharge lifting shaft;
A second gear portion coupled to the first gear portion and rotated; And
And a joint bracket provided on the second gear portion and rotated by the second gear portion to linearly move the push bar.
The method according to claim 1,
The aligning portion includes a contact plate provided on an upper portion of the conveying conveyor to align and align the dumplings discharged by the push portion; And
And a moving member for moving the contact plate to open the transfer path of the dumpling by the transfer conveyor.

Images