KR20160077371A - Apparatus and method of measuring gap between nozzle having feature and cooling wheel in manufacturing amorphous fiber - Google Patents
Apparatus and method of measuring gap between nozzle having feature and cooling wheel in manufacturing amorphous fiber Download PDFInfo
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- KR20160077371A KR20160077371A KR1020140186478A KR20140186478A KR20160077371A KR 20160077371 A KR20160077371 A KR 20160077371A KR 1020140186478 A KR1020140186478 A KR 1020140186478A KR 20140186478 A KR20140186478 A KR 20140186478A KR 20160077371 A KR20160077371 A KR 20160077371A
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- nozzle
- cooling wheel
- gap
- feature point
- image
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/161—Controlling or regulating processes or operations for automatic starting the casting process
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
An apparatus for measuring a gap between a nozzle and a cooling wheel using a nozzle having a feature point in an amorphous fiber manufacturing facility includes a nozzle including a feature point and an illumination unit for irradiating light to the cooling wheel, An image acquiring unit that acquires an image of a predetermined candidate region including a feature point of the nozzle when passing through a gap between the wheels, a gap acquiring unit that acquires a gap between the nozzle and the cooling wheel from the image of the candidate region using the feature point of the nozzle The feature point of the nozzle is formed so as to pass through the side surface of the nozzle so that the interval between the nozzle and the cooling wheel can be obtained even while the molten alloy is being discharged from the nozzle.
Description
The present application relates to a gap measurement between a nozzle and a cooling wheel in an amorphous fiber manufacturing facility.
In general, amorphous alloys (hereinafter referred to as "amorphous alloys") are manufactured by rapid cooling of molten metal in an amorphous alloy. Since the atoms are regularly arranged, there is no time for crystallization so that the disordered atomic arrangement state of the liquid is maintained in a solid state do.
Unlike conventional crystalline alloys, amorphous alloys have a structure similar to a liquid phase that does not have crystallinity due to the irregular arrangement of atoms. Accordingly, amorphous alloys are free from crystalline imperfections such as grain boundaries and dislocations, which are characteristics of crystalline alloys, and have excellent soft magnetic properties such as soft magnetic properties, Corrosion resistance, superconductivity and the like.
As the amorphous alloy manufacturing method, die casting / permanent mold casting and melt spinning are mainly used. The melt spinning method comprises a tundish for melting an alloy, a nozzle mounted on a lower side of the tundish to discharge the molten alloy, and a cooling wheel provided close to the lower portion of the nozzle, And is rapidly cooled while being discharged onto the circumferential surface of a cooling wheel rotating at a high speed through a through-hole, and is made of a strip or a fiber having a constant width and thickness that maintains the amorphous state.
Due to the nature of the amorphous material, the molten alloy requires a rapid cooling rate of over 105 K / s, so only a small amount of the molten alloy is discharged to the cooling wheel and rapidly cooled. In order to discharge the molten alloy to the cooling wheel by controlling the amount of the molten alloy, it is necessary to measure and control the fine gap set between the nozzle for discharging the molten alloy and the cooling wheel. The gap between the nozzle and the cooling wheel is such that the nozzle is horizontal to the cooling wheel so that the gap between the nozzle and the cooling wheel is constant to produce a uniform thickness of strip or fiber.
Techniques for measuring the gap between the nozzle and the cooling wheel described above are disclosed, for example, in Korean Laid-Open Patent Application No. 2013-0077479 ('Gap Control Device of Nozzle and Cooling Wheel in Amorphous Fiber Manufacturing Equipment' 9).
However, in the above-mentioned document, only the contents for automatically detecting the gap between the nozzle and the cooling wheel using the image recognition camera are disclosed, and no specific method is mentioned. In addition, in the above-mentioned document, it is applicable only when the molten alloy is not discharged from the nozzle, and there is a problem that it is impossible to measure the gap between the nozzle and the cooling wheel while the molten alloy is being discharged from the nozzle.
According to an embodiment of the present invention, an apparatus and method for measuring a gap between a nozzle and a cooling wheel using feature points of a nozzle in an amorphous fiber manufacturing facility capable of measuring the gap between the nozzle and the cooling wheel while the molten alloy is being discharged from the nozzle to provide.
According to a first aspect of the present invention, there is provided an apparatus for measuring a gap between a nozzle and a cooling wheel, comprising: an illumination unit for irradiating light to a cooling wheel and a nozzle including a feature point; An image acquiring unit for acquiring an image of a predetermined candidate region including a feature point of the nozzle when the light irradiated by the illumination unit passes through a feature point of the nozzle and a gap between the nozzle and the cooling wheel; And a gap computing unit for computing a gap between the nozzle and the cooling wheel from the image of the candidate region using the minutiae of the nozzle, wherein the minutiae point of the nozzle includes a nozzle formed through a side of the nozzle, A measuring device is provided.
According to an embodiment of the present invention, the gap operation unit may include: a first operation unit for extracting feature points of the nozzle and an upper portion of the cooling wheel through binarization of the image of the candidate region; And a second calculating unit for calculating the gap by subtracting a distance between the feature point of the nozzle and the lower portion of the nozzle from a distance between the feature point of the nozzle and the upper portion of the cooling wheel.
According to an embodiment of the present invention, the distance between the minutiae point of the nozzle and the upper portion of the cooling wheel is determined by the length per unit pixel of the image for the candidate region, the minutiae point of the nozzle, Can be obtained by multiplying.
According to an embodiment of the present invention, the injection port of the nozzle may not be disposed in the candidate region.
According to one embodiment of the present invention, the candidate region may be set from the image obtained before casting of the amorphous fiber starts, and may include the minutiae of the nozzle, the lower side of the nozzle, and the upper side of the cooling wheel .
According to a second aspect of the present invention, there is provided a method of measuring a gap between a nozzle and a cooling wheel, comprising: a first step of irradiating light to a nozzle and a cooling wheel including a minutiae in an illumination section; A second step of acquiring an image for a preset candidate region including the minutiae of the nozzle when the light irradiated by the illumination unit passes through the minutiae of the nozzle and the gap between the nozzle and the cooling wheel, ; And a gap computing unit for computing a gap between the nozzle and the cooling wheel from the image of the candidate region using the feature point of the nozzle, wherein the minutiae point of the nozzle is formed through the side surface of the nozzle Thereby providing a gap measurement method between the nozzle and the cooling wheel.
According to an embodiment of the present invention, the third step includes the steps of: extracting, at a first computing unit, a feature point of the nozzle and an upper portion of the cooling wheel through binarization of the image of the candidate region; And subtracting the gap between the feature point of the nozzle and the lower portion of the nozzle from the distance between the feature point of the nozzle and the upper portion of the cooling wheel in the second operation unit.
According to an embodiment of the present invention, the distance between the minutiae point of the nozzle and the upper portion of the cooling wheel is determined by the length per unit pixel of the image for the candidate region, the minutiae point of the nozzle, Can be obtained by multiplying.
According to an embodiment of the present invention, the injection port of the nozzle may not be disposed in the candidate region.
According to one embodiment of the present invention, the candidate region may be set from the image obtained before casting of the amorphous fiber starts, and may include the minutiae of the nozzle, the lower side of the nozzle, and the upper side of the cooling wheel .
According to an embodiment of the present invention, a feature point is formed so as to penetrate a side surface of a nozzle, and then a gap between the nozzle and the cooling wheel is obtained from an image of a candidate region including a feature point to pass through the side surface of the nozzle. The distance between the cooling wheels can be obtained.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a configuration diagram of an apparatus for measuring a gap between a nozzle and a cooling wheel using minutiae of a nozzle in an amorphous fiber manufacturing facility according to an embodiment of the present invention. FIG.
FIGS. 2A and 2B are diagrams showing characteristic points of a nozzle formed according to an embodiment of the present invention. FIG.
3 is a diagram for explaining a concept for measuring a gap between a nozzle and a cooling wheel from an image of a candidate region according to an embodiment of the present invention.
4 is a flowchart illustrating a method of measuring a gap between a nozzle and a cooling wheel using minutiae of a nozzle in a regular fiber manufacturing facility according to an embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. However, the embodiments of the present invention can be modified into various other forms, and the scope of the present invention is not limited to the embodiments described below. The shape and the size of the elements in the drawings may be exaggerated for clarity and the same elements are denoted by the same reference numerals in the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a configuration diagram of an apparatus for measuring a gap between a nozzle and a cooling wheel using minutiae of a nozzle in an amorphous fiber manufacturing facility according to an embodiment of the present invention. FIG. 2A and 2B are diagrams showing characteristic points of a nozzle formed in accordance with an embodiment of the present invention, and FIG. 3 is a diagram illustrating a concept for measuring a gap between a nozzle and a cooling wheel according to an embodiment of the present invention Fig.
1, the apparatus for measuring a gap between a nozzle and a cooling wheel includes a
Hereinafter, an apparatus for measuring a gap between a nozzle and a cooling wheel using minutiae of a nozzle in an amorphous fiber manufacturing facility according to an embodiment of the present invention will be described in detail with reference to FIGS. 1 to 3. FIG.
First, an amorphous fiber manufacturing facility to which a gap measuring apparatus according to an embodiment of the present invention is applied includes a tundish 10 for storing a molten alloy therein, a tundish 10 disposed under the tundish 10, And a
Here, the
On the other hand, a
1, the
The
The
The
3, the second calculating
The distance between the
3, since the
3) can be set from the image obtained before the start of casting of the amorphous fiber, and the
As described above, according to the embodiment of the present invention, the feature point is formed so as to penetrate the side surface of the nozzle, and then the gap between the nozzle and the cooling wheel is obtained from the image of the candidate region including the feature point, The distance between the nozzle and the cooling wheel can be obtained.
4 is a flowchart illustrating a method of measuring a gap between a nozzle and a cooling wheel using minutiae of a nozzle in a qualified fiber manufacturing facility according to an embodiment of the present invention.
1 to 4, the
Next, the
Finally, the
On the other hand, since the
As described above, according to the embodiment of the present invention, the feature point is formed so as to penetrate the side surface of the nozzle, and then the gap between the nozzle and the cooling wheel is obtained from the image of the candidate region including the feature point, The distance between the nozzle and the cooling wheel can be obtained.
The present invention is not limited to the above-described embodiments and the accompanying drawings. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. It will be self-evident.
10: tundish 20: cooling wheel
100: nozzle 101: nozzle
102: minutiae point 110:
120: image acquiring unit 130: gap calculating unit
131: first calculation unit 132: second calculation unit
300: candidate region
Claims (10)
A lighting unit for irradiating light to the cooling wheel and the nozzle including the minutiae;
An image acquiring unit for acquiring an image of a predetermined candidate region including a feature point of the nozzle when the light irradiated by the illumination unit passes through a feature point of the nozzle and a gap between the nozzle and the cooling wheel; And
And a gap operation unit for obtaining a gap between the nozzle and the cooling wheel from the image of the candidate region using the feature point of the nozzle,
Wherein the feature point of the nozzle is formed through a side surface of the nozzle.
Wherein the gap calculating unit comprises:
A first computing unit for extracting feature points of the nozzle and an upper portion of the cooling wheel through binarization of the image of the candidate region; And
And a second calculation unit for calculating the gap by subtracting a distance from the feature point of the nozzle to the upper portion of the cooling wheel to a predetermined lower limit of the feature point and the lower portion of the nozzle.
The distance between the feature point of the nozzle and the upper portion of the cooling wheel,
Wherein a gap between the nozzle and the cooling wheel is obtained by multiplying the length of the image per unit pixel of the candidate region and the number of pixels up to the top of the cooling wheel by the feature point of the nozzle.
In the candidate region,
Wherein a gap between the nozzle and the cooling wheel in which the nozzle of the nozzle is not disposed is measured.
Wherein the candidate region is set from an image obtained before casting of the amorphous fiber is started and includes a feature point of the nozzle, a side lower portion of the nozzle and a side upper portion of the cooling wheel.
In the illumination unit, a first step of irradiating light to the nozzle and the cooling wheel including the feature points;
A second step of acquiring an image for a preset candidate region including the minutiae of the nozzle when the light irradiated by the illumination unit passes through the minutiae of the nozzle and the gap between the nozzle and the cooling wheel, ; And
And a third step of calculating, in a gap operation unit, a gap between the nozzle and the cooling wheel from the image of the candidate region using the feature point of the nozzle,
Wherein the feature point of the nozzle is formed through the side surface of the nozzle.
In the third step,
Extracting a feature point of the nozzle and an upper portion of the cooling wheel through binarization of the image of the candidate region in the first operation unit; And
Calculating a gap between the nozzle and the cooling wheel by subtracting a distance from the feature point of the nozzle to the upper portion of the cooling wheel and a distance from the feature point to a lower portion of the nozzle, Way.
The distance between the feature point of the nozzle and the upper portion of the cooling wheel,
Wherein a gap between the nozzle and the cooling wheel is obtained by multiplying the length of the image per unit pixel of the image with respect to the candidate region and the number of pixels up to the upper portion of the cooling wheel.
In the candidate region,
Wherein a gap between the nozzle and the cooling wheel in which the nozzle of the nozzle is not disposed is measured.
Wherein the candidate region comprises:
Wherein the casting of the amorphous fiber is set from an image obtained before start-up and comprises a feature point of the nozzle, a side underneath the nozzle and an upper side of the cooling wheel.
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KR1020140186478A KR20160077371A (en) | 2014-12-22 | 2014-12-22 | Apparatus and method of measuring gap between nozzle having feature and cooling wheel in manufacturing amorphous fiber |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20130077479A (en) | 2011-12-29 | 2013-07-09 | 재단법인 포항산업과학연구원 | Device for controlling gap of cooling wheel and nozzle for manufacturing amorphous fiber |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20130077479A (en) | 2011-12-29 | 2013-07-09 | 재단법인 포항산업과학연구원 | Device for controlling gap of cooling wheel and nozzle for manufacturing amorphous fiber |
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