KR20160075928A - Fe-Cr/C complex catalyst for simultaneous removing NOx and SOx and fabrication method thereof - Google Patents
Fe-Cr/C complex catalyst for simultaneous removing NOx and SOx and fabrication method thereof Download PDFInfo
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- KR20160075928A KR20160075928A KR1020140184508A KR20140184508A KR20160075928A KR 20160075928 A KR20160075928 A KR 20160075928A KR 1020140184508 A KR1020140184508 A KR 1020140184508A KR 20140184508 A KR20140184508 A KR 20140184508A KR 20160075928 A KR20160075928 A KR 20160075928A
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- composite catalyst
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 229910017060 Fe Cr Inorganic materials 0.000 title claims abstract description 37
- 229910002544 Fe-Cr Inorganic materials 0.000 title claims abstract description 37
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/86—Chromium
- B01J23/862—Iron and chromium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8637—Simultaneously removing sulfur oxides and nitrogen oxides
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- B01J35/394—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
Abstract
Description
본 발명은 배기 가스 내 NOx 및 SOx를 동시에 제거할 수 있는 Fe-Cr/C 복합 촉매 및 이의 제조방법에 관한 것이다.The present invention relates to an Fe-Cr / C composite catalyst capable of simultaneously removing NOx and SOx in exhaust gas and a method for producing the same.
화석연료의 연소과정에서 배출되는 질소 산화물(이하 'NOx'라 한다)과 황 산화물(이하 'SOx'라 한다)은 산성비, 호흡기 질환 및 광화학 스모그(Photochemical Smog)의 주요 원인으로 알려져 있다. 이러한 대기 오염 물질은 환경문제에 대한 관심의 고조로 외국뿐만 아니라 국내에서도 이에 대한 규제가 계속하여 강화되고 있는 추세이다.Nitrogen oxides (hereinafter "NOx") and sulfur oxides (hereinafter referred to as "SOx") emitted from the combustion process of fossil fuels are known to be major causes of acid rain, respiratory diseases and photochemical smog. These air pollutants are increasingly being regulated in Korea as well as in foreign countries due to the growing interest in environmental issues.
SOx는 화력발전소, 제철소, 중소형 보일러 등 주로 석탄이나 중유를 연소시키는 설비에서 배출되고 있다. 이에, 배기가스로부터 황 산화물을 제거하기 위한 배연탈황기술(Fuel Gas Desulfurization, FGD)로는 습식 석회-석고법, 활성탄 공정, 건식 혹은 반건식 흡수제 이용기술 등 다수의 기술이 실용화되어 가동 중에 있다.SOx is emitted from facilities that mainly burn coal or heavy oil such as thermal power plants, steel mills, and small- and medium-sized boilers. Accordingly, a number of technologies such as a wet lime-gypsum process, an activated carbon process, and a dry or semi-dry absorbent technology have been put into practical use as fuel gas desulfurization (FGD) for removing sulfur oxides from exhaust gas.
NOx는 크게 연료 중 질소 성분의 산화에 의한 연료 NOx(fuel NOx) 그리고 연소공정과 같은 고온에서 필연적으로 발생되는 고온 NOx(thermal NOx)로 구분되며, 원천적인 저감이 어려워 후처리 공정이 필수적이다.NOx is largely classified into fuel NOx (fuel NOx) due to oxidation of nitrogen components in fuel and high-temperature NOx (thermal NOx), which is inevitably generated at high temperatures such as a combustion process.
NOx의 제거로 알려져 있는 기술은 선택적 촉매 환원법(selective catalytic reduction, SCR)과 선택적 비촉매 환원법(selective non-catalytic reduction, SNCR)이 있으며, 그 중 선택적 촉매 환원법(SCR)이 가장 널리 사용되고 있다.Among the technologies known as NOx removal are selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR), of which the selective catalytic reduction (SCR) is the most widely used.
SCR 공정은 촉매 상에서 NOx을 환원제로 주입된 암모니아 또는 우레아와 반응시켜 질소와 물로 전환되는 방식이다. 이때 촉매를 다양하게 변화시켜 질소 산화물 제거 효율을 높이고자 하는 시도가 있었다.The SCR process converts NOx to nitrogen and water by reacting with ammonia or urea injected as a reducing agent on the catalyst. At this time, attempts have been made to improve the removal efficiency of nitrogen oxides by variously changing the catalyst.
선택적 촉매 환원법에서 주로 사용되는 촉매는 V2O5-WO3-TiO2 촉매이며, 반응 조건에 따라서 NOx를 90% 이상까지 제거할 수 있다고 기재되어 있다(Chemical Engineering Progress (1994) pp.39-45). It has been reported that the catalyst mainly used in the selective catalytic reduction is a V 2 O 5 -WO 3 -TiO 2 catalyst and can remove up to 90% or more of NO x according to reaction conditions (Chemical Engineering Progress (1994) pp.39- 45).
이외에 대한민국 특허공개 제2005-0064506호는 NOx 제거를 위해 망간이 담지된 카본 촉매를 제시하였고, 제2005-0064235호에서는 황산으로 처리된 카본 촉매를 제시하고 있다.In addition, Korean Patent Laid-Open Publication No. 2005-0064506 proposes a manganese-supported carbon catalyst for NOx removal, and 2005-0064235 suggests a sulfuric acid-treated carbon catalyst.
한편, 이러한 기존의 기술 (개별 탈황기술+탈질기술)은 대량의 배가스가 성격이 전혀 다른 탈황 및 탈질 두 공정을 순차적으로 거쳐 수행하고 있다. 일례로, 개별적인 탈황 공정과 탈질 공정의 문제점을 개선하기 위하여 개발되고 있는 기술은 전자빔(electron beam) 또는 저온 플라즈마(non-thermal plasma), 활성탄(activated carbon) 등을 이용한 동시 탈황/탈질 기술 등이 있다.On the other hand, these conventional technologies (individual desulfurization technology + denitrification technology) are performed through two processes, desulfurization and denitrification, which are completely different in character from a large amount of flue gas. For example, technologies developed to improve the disadvantages of individual desulfurization processes and denitrification processes include simultaneous desulfurization / denitrification techniques using electron beams, non-thermal plasma, activated carbon, etc. have.
대한민국 특허공개 제1999-0033785호는 전자빔을 이용한 배연 탈황. 탈질 동시 처리 장치를 언급하고 있으며, 제2002-0012379호는 배기가스 내 SOx와 NOx가 오존과 반응하도록 하는 반응기를 구비한 탈황, 탈질 처리장치를 개시하고 있으며, 제2010-0104926호는 배기 가스 배출 장치에 플라즈마 반응기와 SCR반응기를 연결하여 탈질 탈황하는 반응장치를 제시하고 있다.Korean Patent Publication No. 1999-0033785 discloses flue gas desulfurization using an electron beam. 2002-0012379 discloses a desulfurization and denitration treatment apparatus having a reactor for causing SOx and NOx in the exhaust gas to react with ozone, and Japanese Patent Application No. 2010-0104926 discloses an apparatus for treating exhaust gas And a reactor for connecting the plasma reactor and the SCR reactor to the apparatus for denitrification.
이외에도 전자빔 공정이나 오존 처리 장치, 및 플라즈마 공정은 최적 운전조건이 서로 상이하고 공정을 개별적으로 설치해야 하는데 따른 초기 투자비 및 운전비의 상승, 최적 공정 결합 방법 등이 큰 문제점으로 지적되고 있다. 또한, 미세한 암모늄염의 발생으로 집진에 어려움이 있다는 것과 다른 하나는 NO가 NO2로 쉽게 산화되는 반면 NO2가 NH3와 빠르게 반응하지 않아 전체적인 NOx 저감율이 저조하다는 것이다.In addition, the electron beam process, the ozone process device, and the plasma process are different from each other in terms of optimum operating conditions, and the initial investment cost and the operating cost increase due to the process must be individually installed, and the optimum process combination method is pointed out as a big problem. Further, as there is a difficulty in collecting the occurrence of fine salt and the other is that NO is easily oxidized, while NO 2 is not rapidly react with the NH 3 low and the overall NOx reduction ratio to NO 2.
이와 더불어 활성탄을 이용하여 탈황/탈질을 동시에 수행하는 기술이 제시되었다. 이 기술은 독일의 석탄산업 관련 연구기관인 Bergbau Forschung에 의해 개발된 것으로, 활성탄을 SOx의 흡착제 및 SCR 촉매로 활용하는 공정이다. 그러나 이러한 기술은 탈황 효율은 높으나 설비 투자비에 비해 탈질효율이 다소 저조(약 40∼70%)하다는 단점이 있다. In addition, a technology for simultaneously performing desulfurization / denitrification using activated carbon has been proposed. This technology was developed by Bergbau Forschung, a research institute related to the coal industry in Germany. It is a process that uses activated carbon as SOx adsorbent and SCR catalyst. However, these technologies have a disadvantage in that the desulfurization efficiency is high but the denitrification efficiency is somewhat low (about 40 to 70%) as compared with the facility investment cost.
일본특허공개 제1993-105415호 및 제2001-294414호에서도 동시 탈황, 탈질용 활성 코크스의 제조방법에 대하여 개시하고 있다. 그러나 SOx 존재하에서는 활성 코크스 촉매의 탈질 성능이 떨어지는 것으로 알려져 있으며[K. Kusakabe, H. Kawamura, H. J. Kim and S. Morooka, Fuel, 69, 917, 1990], 신일본제철에서 운전되는 설비의 경우 탈황율은 90% 이상이나 탈질율은 약 20 내지 30% 정도에 불과하다.Japanese Patent Laid-Open Nos. 1993-105415 and 2001-294414 also disclose a method for producing simultaneous desulfurization and denitrification activated coke. However, it is known that the denitrification performance of the activated coke catalyst is poor in the presence of SOx [K. The desulfurization rate is 90% or more, but the denitration rate is only about 20 to 30% in the case of a facility operated in Nippon Steel.
상기한 문제점을 해결하기 위해, 본 출원인은 NOx 및 SOx를 동시에 처리하되, 높은 제거 효율을 확보할 수 있도록 다각적으로 연구를 수행한 결과, 카본 지지체에 특정 전이금속으로 Fe와 Cr을 선정하여 담지시킨 복합 촉매를 제조하였고, 상기 복합 촉매가 NOx 및 SOx를 효과적으로 제거할 수 있음을 확인하여 본 발명을 완성하였다.In order to solve the above-mentioned problems, Applicants have conducted various studies to simultaneously achieve NOx and SOx, and to secure a high removal efficiency. As a result, Fe and Cr were selected as specific transition metals to be supported on a carbon support, And that the composite catalyst can effectively remove NOx and SOx, thereby completing the present invention.
따라서, 본 발명의 목적은 NOx 및 SOx를 동시에 처리할 수 있는 Fe-Cr/C 복합 촉매 및 이의 제조방법을 제공하는 것이다.Accordingly, an object of the present invention is to provide an Fe-Cr / C composite catalyst capable of simultaneously treating NOx and SOx, and a method for producing the same.
상기 목적을 달성할 수 있도록, 본 발명은 암모니아 환원 반응 및 흡착 반응을 통해 배기 가스 내 질소산화물 및 황산화물을 동시에 제거하기 위해, 카본 지지체 내에 Fe 및 Cr이 담지된 Fe-Cr/C 복합 촉매를 제공한다.In order to achieve the above object, the present invention provides an Fe-Cr / C composite catalyst in which Fe and Cr are supported in a carbon support in order to simultaneously remove nitrogen oxides and sulfur oxides in exhaust gas through an ammonia reduction reaction and an adsorption reaction to provide.
이때 카본 지지체는 활성탄, 카본 화이버, 활성 코크스, 카본블랙, 카본나노튜브, 플러렌(fullerene) 또는 그래핀(graphene)인 것을 특징으로 한다.The carbon support may be activated carbon, carbon fiber, activated coke, carbon black, carbon nanotube, fullerene or graphene.
상기 카본 지지체는 비표면적이 100∼3,000 m2/g이고 기공의 크기는 1nm∼100㎛인 것을 특징으로 한다.The carbon support has a specific surface area of 100 to 3,000 m 2 / g and a pore size of 1 nm to 100 μm.
특히, 상기 Fe-Cr/C 복합 촉매는 카본 지지체 내 Fe가 0.05∼2.0 중량%, Cr이 0.05∼2.0 중량%의 함량으로 담지되고, 이때 Fe와 Cr이 Fe와 Cr은 1:0.2∼1:4, 바람직하기로 1:0.5∼1:2의 중량비로 담지되어 있는 것을 특징으로 한다.
In particular, the Fe-Cr / C composite catalyst is supported on the carbon support in an amount of 0.05 to 2.0% by weight of Fe and 0.05 to 2.0% by weight of Cr, wherein the content of Fe and Cr is 1: 0.2 to 1: 4, preferably in a weight ratio of 1: 0.5 to 1: 2.
또한, 본 발명은 Fe 및 Cr 전구체 용액을 혼합하는 단계;The present invention also relates to a method for preparing a precursor solution, comprising the steps of: mixing Fe and Cr precursor solution;
상기 전구체 용액 내 카본 지지체를 침지시키는 단계; Immersing the carbon support in the precursor solution;
건조하는 단계; 및Drying; And
불활성 분위기 하에서 열처리하는 단계를 거쳐 제조하는 Fe-Cr/C 복합 촉매의 제조방법을 제공한다.And then heat-treating the Fe-Cr / C composite catalyst in an inert atmosphere.
이때 상기 Fe 전구체는 FeSO4, Fe2(SO4)3, Fe(NO3), FeCl3, Fe(OCH3)3, 및 이들의 조합으로 이루어진 군에서 선택된 1종을 포함하는 것을 특징으로 한다.The Fe precursor may be one selected from the group consisting of FeSO 4 , Fe 2 (SO 4 ) 3 , Fe (NO 3 ), FeCl 3 , Fe (OCH 3 ) 3 , .
또한, 상기 Cr 전구체는 Cr(NO3)2, CrCl, CrCl2, CrCl3, Cr(OH2) 및 이들의 조합으로 이루어진 군에서 선택된 1종을 포함하는 것을 특징으로 한다.The Cr precursor may be one selected from the group consisting of Cr (NO 3 ) 2 , CrCl, CrCl 2 , CrCl 3 , Cr (OH 2 ), and combinations thereof.
더불어, 상기 열처리는 350∼500℃에서 수행하는 것을 특징으로 한다.In addition, the heat treatment is performed at 350 to 500 ° C.
본 발명에 따른 Fe-Cr/C 복합 촉매는 선택적 촉매 환원법(SCR) 및 흡착법에 의해 NOx 및 SOx를 동시에 제거하는 효과가 있다.The Fe-Cr / C composite catalyst according to the present invention has the effect of simultaneously removing NOx and SOx by selective catalytic reduction (SCR) and adsorption.
상기 Fe-Cr/C 복합 촉매는 저온에서 SCR 반응의 수행을 가능케 하여 종래 SCR 반응을 위해 배기 가스 처리를 위해 고온으로 가열할 필요가 없어 전체적인 처리 비용을 저감할 수 있다. The Fe-Cr / C composite catalyst enables the SCR reaction to be performed at a low temperature, so that it is unnecessary to heat the exhaust gas at a high temperature for the conventional SCR reaction, thereby reducing the overall processing cost.
더불어, 사용된 Fe-Cr/C 복합 촉매는 간단한 처리를 통해 재사용이 가능한 이점이 있다.In addition, the Fe-Cr / C composite catalyst used has the advantage of being reusable through simple treatment.
도 1은 본 발명에서 제시하는 Fe-Cr/C 복합 촉매의 제조 단계를 보여주는 순서도이다.
도 2는 실험예 1에서 사용한 NOx 및 SOx 제거 실험 장치의 모식도이다.FIG. 1 is a flow chart showing steps of producing the Fe-Cr / C composite catalyst proposed in the present invention.
2 is a schematic diagram of an apparatus for removing NOx and SOx used in Experimental Example 1. FIG.
본 발명은 배기 가스 내 질소 산화물(NOx) 및 황 산화물(SOx)을 동시에 제거할 수 있는 복합 촉매를 제시한다.The present invention provides a composite catalyst capable of simultaneously removing nitrogen oxides (NO x ) and sulfur oxides (SO x ) in the exhaust gas.
이하 본 발명을 더욱 상세히 설명한다.Hereinafter, the present invention will be described in more detail.
배기 가스 내 존재하는 NOx 및 SOx는 다양한 방법으로 제거되며, 본 발명에서는 하기 반응식 1에 나타낸 바와 같이 암모니아를 이용한 선택적 촉매 환원법(SCR)에 의해 NOx를 제거하고, 하기 반응식 2와 같은 흡착 반응에 의해 SOx를 동시에 제거한다.NOx and SOx existing in the exhaust gas are removed by various methods. In the present invention, as shown in the following reaction formula 1, NOx is removed by selective catalytic reduction (SCR) using ammonia, and by the adsorption reaction as shown in the following reaction formula Simultaneously remove SOx.
[반응식 1][Reaction Scheme 1]
6NO + 4NH3 → 5N2 + 6H2O 6NO + 4NH 3 ? 5N 2 + 6H 2 O
4NO + 4NH3 + O2 → 4N2 + 6H2O 4NO + 4NH 3 + O 2 ? 4N 2 + 6H 2 O
6NO2 + 8NH3 → 7N2 + 12H2O 6NO 2 + 8NH 3 → 7N 2 + 12H 2 O
2NO2 + 4NH3 + O2 → 3N2 + 6H2O 2NO 2 + 4NH 3 + O 2 → 3N 2 + 6H 2 O
[반응식 2][Reaction Scheme 2]
SO2 → SO2 (ad)SO2 → SO2 (ad)
SO2 (ad) + O2 (ad) → SO3 (ad)SO 2 (ad) + O 2 (ad)? SO 3 (ad)
SO3
(ad) + H2O (ad) → H2SO4 (ad)
SO 3 (ad) + H 2 O ( ad) → H 2 SO 4 (ad)
본 발명에서 제시하는 복합 촉매는 Fe-Cr/C 복합 촉매로, 카본 지지체 내에 Fe 및 Cr이 동시에 담지된 구조를 갖는다. The complex catalyst proposed in the present invention is a Fe-Cr / C composite catalyst having a structure in which Fe and Cr are simultaneously carried in a carbon support.
카본 지지체로 인해 탈질 및 탈황이 일어나며, 이에 담지된 전이금속인 Fe 및 Cr로 인해 상기 반응식 1 및 2의 반응속도를 빠르게 하여, 결과적으로 SCR 반응을 더욱 촉진시킬 수 있다. 이러한 복합 촉매는 카본 지지체에 Fe 또는 Cr이 각각 담지된 경우에 비해 약 1.5배 이상의 탈질 효율이 증가하는 이점이 있다. 특히, 기존에 카본 지지체에 다양한 금속, 또는 귀금속이 담지된 기술들이 있으나, 그 중 Fe 및 Cr의 조합이 가장 우수하다. Denitrification and desulfurization occur due to the carbon support, and the transition metals Fe and Cr carried thereon accelerate the reaction rates of the above-mentioned Reaction Schemes 1 and 2, thereby further promoting the SCR reaction. This composite catalyst has an advantage of increasing the denitration efficiency by about 1.5 times or more as compared with the case where Fe or Cr is supported on the carbon support, respectively. In particular, there are techniques in which various metals or noble metals are supported on a carbon support, but the combination of Fe and Cr is the most excellent.
촉매의 선정은 반응의 활성뿐만 아니라 촉매독 및 가격 등을 고려하여 선정해야 하는데, Fe의 경우 SCR 반응에 활성이 우수하고, Cr의 경우 SCR 반응에 활성이 있을뿐 아니라 일반적으로 촉매독으로 존재하는 염소계 화합물의 분해에도 효과가 있어 SOx 가 있는 조건에도 혼합 사용이 우수한 효과를 기대할 수 있다. 이와 별도로 Pt와 같은 귀금속의 경우 비용 문제로 인해 그 적용이 용이하지 않다.The selection of the catalyst should be based not only on the activity of the reaction but also on the catalyst poison and price. In the case of Fe, the activity is excellent in the SCR reaction. In addition, Cr is active in the SCR reaction, It is also effective for the decomposition of chlorinated compounds, and an excellent effect of mixing can be expected even under the condition of SOx. Apart from this, the application of precious metals such as Pt is not easy due to cost problems.
구체적으로, 탈질 및 탈황 반응의 촉진은 Fe-Cr/C 복합 촉매 내 담지되는 Fe 및 Cr의 함량 및 함량비의 제어에 의해 적절히 조절할 수 있다.Specifically, the promotion of denitrification and desulfurization reaction can be appropriately controlled by controlling the content and content ratio of Fe and Cr carried in the Fe-Cr / C composite catalyst.
이때 Fe는 카본 지지체(C) 내에 0.05∼2.0 중량%, 더욱 바람직하기로 0.3∼1.0 중량%로 담지된다. 만약, Fe 담지량이 상기 범위 미만이면 상기 반응의 촉진이 미비하여 탈질 및 탈황 효율이 저하되고, 이와 반대로 상기 범위를 초과하여 사용하면 Fe 자체가 발화점이 되어 발화 위험성이 있으므로, 상기 범위 내에서 적절히 조절한다.At this time, Fe is supported in the carbon support (C) at 0.05 to 2.0 wt%, more preferably 0.3 to 1.0 wt%. If the amount of Fe supported is less than the above range, the reaction is not promoted sufficiently and the denitrification and desulfurization efficiency are lowered. On the other hand, if the amount is exceeded in the above range, Fe itself becomes a ignition point, do.
또한, Cr은 카본 지지체 내에 0.05∼2.0 중량%, 더욱 바람직하기로 0.3∼1.0 중량%로 담지된다. 만약, Cr 담지량이 상기 범위 미만이면 상기 반응의 촉진이 미비하여 탈질 효율이 저하되고, 이와 반대로 상기 범위를 초과하여 사용하면 발화 위험성이 있으므로, 상기 범위 내에서 적절히 조절한다.Also, Cr is supported in the carbon support in an amount of 0.05 to 2.0 wt%, more preferably 0.3 to 1.0 wt%. If the amount of Cr supported is less than the above range, the promotion of the reaction is insufficient and the denitrification efficiency is lowered. On the contrary, if the Cr amount exceeds the above range, there is a risk of ignition.
더불어, Fe-Cr/C 복합 촉매 내 담지되는 Fe 및 Cr의 총 함량은 카본 지지체(C) 내 0.1∼4.0 중량%, 더욱 바람직하기로 0.5∼2.0 중량% 범위 내에서 사용한다. In addition, the total content of Fe and Cr carried in the Fe-Cr / C composite catalyst is used in the range of 0.1 to 4.0% by weight, more preferably 0.5 to 2.0% by weight in the carbon support (C).
이때 담지되는 Fe와 Cr은 1:0.2∼1:4, 바람직하기로 1:0.5∼1:2의 중량비로 혼합하여 사용하고, 가장 바람직하기로 1:0.6의 중량비로 사용한다. 이러한 함량 범위는 Fe와 Cr이 서로 보조 역할을 하고 있어, 그 효과를 최대한으로 확보하기 위한 함량 범위로, 상기 범위를 벗어날 경우 효율이 저하되므로 상기 범위 내에서 적절히 사용한다. The supported Fe and Cr are mixed in a weight ratio of 1: 0.2 to 1: 4, preferably 1: 0.5 to 1: 2, most preferably 1: 0.6. Such a content range is a content range for ensuring the maximum effect of Fe and Cr, and the efficiency is lowered when it is out of the above range. Therefore, the content range is suitably used within the above range.
이러한 Fe 및 Cr은 이미 언급한 바와 같이 카본 지지체 내에 담지된다.These Fe and Cr are carried in the carbon support as mentioned above.
본 발명에서 사용하는 카본 지지체는 상기 Fe 및 Cr을 충분히 담지하는 역할 뿐만 아니라 탈질 및 탈황에 대한 촉매 효과가 있다. 이러한 지지체는 다른 재질(예, 제올라이트 등)에 비해 탈질 및 탈황 속도를 더욱 높일 수 있다.The carbon support used in the present invention has a catalytic effect on denitrification and desulfurization as well as a role of sufficiently supporting Fe and Cr. Such a support can further increase denitrification and desulfurization rates compared to other materials (e.g., zeolite, etc.).
카본 지지체는 본 발명에서 특별히 한정하지 않으며, 이 분야에서 공지된 바의 재질이 사용될 수 있다. 바람직하기로, 활성탄, 카본 화이버, 활성 코크스, 카본블랙, 카본나노튜브, 플러렌(fullerene) 또는 그래핀(graphene)일 수 있으며, 바람직하기로는 활성 코크스가 사용될 수 있다.The carbon support is not particularly limited in the present invention, and materials known in the art may be used. Preferably, it may be activated carbon, carbon fiber, activated coke, carbon black, carbon nanotubes, fullerene or graphene, preferably an activated coke may be used.
특히, 탈황 및 탈질의 촉매 효과를 더욱 증가시키기 위해, 상기 카본 지지체는 입자 크기 및 비표면적이 한정된 것을 사용한다.Particularly, in order to further increase the catalytic effect of desulfurization and denitration, the carbon support has a limited particle size and specific surface area.
바람직하기로, 카본 지지체는 비표면적이 100∼3,000 m2/g인 것을 사용하고, 기공은 메조 기공, 나노 기공, 매크로 기공 등이 형성된 것일 수 있으며, 바람직하기로 1nm∼100㎛의 기공 크기를 갖는 것을 사용한다. 만약, 비표면적이 상기 범위 미만이면, 낮은 비표면적으로 인해 배기 가스 처리 촉매로서의 충분한 촉매 활성이 얻어지지 않게 되는 한편, 이와 반대로 상기 범위를 초과하면 상대적으로 기공 크기가 줄어듦으로, 제조 공정에서 Fe 및 Cr을 효과적으로 담지할 수 없으므로, 상기 범위 내에서 적절히 사용한다.Preferably, the carbon support has a specific surface area of 100 to 3,000 m 2 / g, and the pores may be mesopores, nano pores, macropores, etc. Preferably, the pores have a pore size of 1 nm to 100 μm Is used. If the specific surface area is less than the above range, sufficient catalytic activity as an exhaust gas treating catalyst can not be obtained due to a low specific surface area. On the other hand, when the specific surface area exceeds the above range, the pore size is relatively decreased. Since Cr can not be effectively supported, it is suitably used within the above range.
이때 Fe-Cr/C 복합 촉매는 추가로 공지의 전이금속 또는 귀금속을 더욱 포함할 수 있으며, 이는 카본 지지체 내에 0.1 중량% 이하로 사용한다. 사용 가능한 전이금속 및 귀금속은 망간, 코발트, 니켈, 구리, 루테늄, 로듐, 팔라듐, 은, 이리듐, 백금, 금, 및 이들의 조합으로 이루어진 군에서 선택된 1종이 가능하다.
In this case, the Fe-Cr / C composite catalyst may further contain a known transition metal or a noble metal, which is used in an amount of 0.1 wt% or less in the carbon support. The transition metals and noble metals that can be used are one species selected from the group consisting of manganese, cobalt, nickel, copper, ruthenium, rhodium, palladium, silver, iridium, platinum, gold and combinations thereof.
전술한 바의 본 발명에 따른 Fe-Cr/C 복합 촉매는 전구체를 이용한 침지 방법을 통해 제조가 가능하다.The above-described Fe-Cr / C composite catalyst according to the present invention can be produced through an immersion method using a precursor.
구체적으로, 도 1에 나타낸 바와 같이, Specifically, as shown in Fig. 1,
(S1) Fe 및 Cr 전구체 용액을 혼합하는 단계;(S1) mixing Fe and Cr precursor solution;
(S2) 상기 전구체 용액 내 카본 지지체를 침지시키는 단계; (S2) immersing the carbon support in the precursor solution;
(S3) 건조하는 단계; 및(S3) drying; And
(S4) 불활성 분위기 하에서 열처리하는 단계를 거쳐 제조한다.
(S4) heat treatment in an inert atmosphere.
이하 각 단계별로 상세히 설명한다.
Each step will be described in detail below.
먼저, 카본 지지체에 담지하고자 하는 Fe 및 Cr 전구체를 선정하여 이를 혼합하여 전구체 혼합 용액을 제조한다(S1).First, Fe and Cr precursors to be supported on a carbon support are selected and mixed to prepare a precursor mixed solution (S1).
상기 전구체는 열처리를 통해 금속을 제공할 수 있는 물질로서, Fe 또는 Cr을 포함하는 황산염, 질산염, 염산염, 아세테이트염, 알콕시염, 및 수산염 등일 수 있다.The precursor may be a substance capable of providing a metal through heat treatment, and may be a sulfate, a nitrate, a hydrochloride, an acetate salt, an alkoxide, and a hydroxide including Fe or Cr.
바람직하기로, Fe 전구체로는 FeSO4, Fe2(SO4)3, Fe(NO3), FeCl3, Fe(OCH3)3, 및 이들의 조합으로 이루어진 군에서 선택된 1종이 가능하고, 바람직하기로는 FeSO4, Fe(NO3), 더욱 바람직하기로는 환원제로 사용되는 암모니아의 흡착이 더욱 증가하여 탈질 및 탈황 효율을 높일 수 있어 FeSO4를 사용한다.Preferably a, Fe precursors include FeSO 4, Fe 2 (SO 4 ) 3, Fe (NO 3), FeCl 3, Fe (OCH 3) 3, and from the group consisting of a selected one member can be, and preferably In the following, FeSO 4 , Fe (NO 3 ), and more preferably, the amount of ammonia used as a reducing agent is further increased to increase denitrification and desulfurization efficiency, and FeSO 4 is used.
또한, Cr 전구체는 Cr(NO3)2, CrCl, CrCl2, CrCl3, Cr(OH)2, 및 이들의 조합으로 이루어진 군에서 선택된 1종이 가능하고, 바람직하기로는 Cr(NO3)2을 사용한다.In addition, Cr precursor is the Cr (NO 3) 2, CrCl, CrCl 2, CrCl 3, Cr (OH) 2, and the Cr decided from the group consisting of a selected one member can be, and preferably (NO 3) 2 use.
이들 전구체의 사용은 최종 Fe-Cr/C 복합 촉매 내 존재하는 Fe 및 Cr의 담지량을 고려하여 사용할 수 있다.The use of these precursors can be used in consideration of the loading amounts of Fe and Cr present in the final Fe-Cr / C composite catalyst.
상기 전구체 용액은 용매에 용해시켜 제조되며, 이때 용매는 본 발명에서 특별히 한정하지 않으며 금속염을 안정적으로 용해시킬 수 있는 것이면 어느 것이든 사용 가능하다. 일례로, 물, 메탄올, 에탄올, 에틸렌글리콜, 프로필렌글리콜, 1,3-프로판디올, 1,3-부탄디올, 3-메톡시 메틸 부타놀, N-메틸 피롤리돈, 터피네올 단독 또는 이들의 혼합 용매가 사용될 수 있다.
The precursor solution is prepared by dissolving in a solvent, and the solvent is not particularly limited in the present invention, and any solvent that can stably dissolve the metal salt can be used. For example, water, methanol, ethanol, ethylene glycol, propylene glycol, 1,3-propanediol, 1,3-butanediol, 3-methoxymethylbutanol, N-methylpyrrolidone, terpineol alone, Mixed solvents may be used.
다음으로, 상기 전구체 혼합 용액에 카본 지지체를 침지시키는 단계를 수행한다(S2). Next, a step of immersing the carbon support in the precursor mixture solution is performed (S2).
상기 침지를 통해 카본 지지체 내의 기공으로 Fe 및 Cr 전구체가 흡착되도록 하며, 이때 흡착 정도를 높이기 위해 교반 또는 가열을 수행할 수 있다. Through the immersion, the Fe and Cr precursors are adsorbed to the pores in the carbon support, and stirring or heating may be performed to increase the degree of adsorption.
상기 교반 또는 가열은 이 분야의 통상의 지식을 가진 자에 의해 적의 선택될 수 있으며, 이때 가열 온도는 통상 사용되는 용매에 의해 적절히 선택될 수 있다.
The stirring or heating may be appropriately selected by a person skilled in the art, and the heating temperature may be appropriately selected by a commonly used solvent.
다음으로, 건조를 통해 용매를 제거하는 단계를 수행한다(S3).Next, a step of removing the solvent through drying is performed (S3).
건조는 용매가 충분히 제거될 수 있는 온도면 가능하고, 통상 30∼150℃ 수준에서 수행하며, 본 발명에서 특별히 한정하지는 않는다.
The drying may be performed at a temperature at which the solvent can be sufficiently removed, usually at a level of 30 to 150 캜, and is not particularly limited in the present invention.
다음으로, 불활성 분위기 하에서 열처리를 수행하여 Fe-Cr/C 복합 촉매를 제조한다(S4).Next, the Fe-Cr / C composite catalyst is prepared by performing heat treatment in an inert atmosphere (S4).
열처리를 통해 전구체의 유기염 부분이 제거되어, 카본 지지체의 기공 내에 Fe 및 Cr만이 흡착된(즉, 담지된) 구조의 복합 촉매를 얻을 수 있다.The organic salt portion of the precursor is removed through the heat treatment to obtain a composite catalyst having a structure in which only Fe and Cr are adsorbed (i.e., supported) in the pores of the carbon support.
이때 열처리시 산소가 존재하게 되면 열처리 과정에서 발화 위험성이 있기 때문에 불활성 분위기 하에서 수행하는 것이 바람직하다. 이러한 불활성 분위기는 질소, 아르곤 또는 이의 혼합 기체를 주입하여 이룰 수 있고, 바람직하기로는 질소를 주입한다.At this time, if oxygen is present during the heat treatment, it is preferable to perform the heat treatment in an inert atmosphere because there is a risk of ignition during the heat treatment. This inert atmosphere can be achieved by injecting nitrogen, argon or a mixture thereof, preferably with nitrogen.
또한, 용액 내 유기 조성(전구체, 용매 등)을 충분히 제거할 수 있도록 가열을 수행하며, 이때 열처리는 300∼500℃, 바람직하기로 350∼450℃에서 30분∼10시간 동안 수행한다. 만약, 그 온도가 상기 범위 미만일 경우에는 유기 조성의 충분한 제거가 어려워 촉매 활성의 저하를 가져오고, 이와 반대로 상기 범위를 초과할 경우에는 카본 지지체에 Fe 및 Cr이 균일하게 분포되지 않을 수 있으므로, 상기 범위 내에서 적절히 수행한다.
In addition, heating is performed to sufficiently remove the organic composition (precursor, solvent, etc.) in the solution, and the heat treatment is performed at 300 to 500 ° C, preferably 350 to 450 ° C for 30 minutes to 10 hours. If the temperature is less than the above range, it is difficult to sufficiently remove the organic composition, resulting in deterioration of catalytic activity. On the contrary, when the temperature is in the above range, Fe and Cr may not be uniformly distributed in the carbon support. Perform properly within the range.
전술한 단계를 거쳐 얻어진 Fe-Cr/C 복합 촉매는 이미 언급한 바와 같이, 배기 가스 내 NOx 및 SOx를 동시에 제거하는 효과를 갖는다. 이러한 효과를 극대화하고 여러 장치에 적용할 수 있도록, 상기 Fe-Cr/C 복합 촉매는 다양한 형태로 성형될 수 있다.The Fe-Cr / C composite catalyst obtained through the above-described steps has the effect of simultaneously removing NOx and SOx in the exhaust gas as mentioned above. The Fe-Cr / C composite catalyst may be formed into various shapes so as to maximize the effects and to be applicable to various devices.
상기 성형은 열처리 전 또는 후에 수행할 수 있다. The molding may be carried out before or after the heat treatment.
일례로, 전구체 혼합 용액을 지지체 상에 코팅 후 건조 및 열처리를 수행하는 방법; 건조 후 얻어진 입자를 성형틀에 주입 후 특정 형태로 성형 후 열처리를 수행하는 방법; 열처리 후 얻어진 입자를 미분쇄하여 일정 크기의 분말로 얻은 다음 성형을 수행하는 방법;이 사용될 수 있다.As an example, a method of coating a precursor mixture solution on a support followed by drying and heat treatment; A method in which particles obtained after drying are injected into a molding die and molded into a specific shape and then subjected to heat treatment; A method in which the particles obtained after the heat treatment are finely pulverized to obtain powders of a predetermined size, and then the forming is performed.
상기 방법은 본 발명에서 특별히 한정하지 않으며, 촉매의 성형 기술 분야에 사용되는 방법이면 어느 것이든 사용될 수 있다. The method is not particularly limited in the present invention, and any of the methods used in the field of the catalyst forming technology can be used.
바람직하기에는 미분쇄된 분말을 성형하는 방법이 고려될 수 있다. 이때 미분쇄 분말을 공지의 분쇄기, 예로, 볼밀링기 등을 이용하여 1 내지 50㎛의 구형의 입자일 수 있으며, 압축 성형 등의 공정을 통해 블럭 형태로 제작되어 각종 배기 가스 처리 장치에 도입될 수 있다.Preferably, a method of molding the pulverized powder can be considered. The fine pulverized powder may be spherical particles of 1 to 50 탆 using a known pulverizer, for example, a ball miller or the like. The pulverized powder may be formed into a block shape through a process such as compression molding and then introduced into various exhaust gas processing apparatuses have.
상기 배기 가스 처리 장치에는 탈황제 대신 Fe-Cr/C 복합 촉매를 분말 형태로 투입하고, 산화장치를 결합하게 되면 별도의 큰 설비 투자 없이 대기오염물질을 동시에 처리할 수도 있다.In the exhaust gas treatment device, the Fe-Cr / C composite catalyst is put in powder form instead of the desulfurizing agent, and when the oxidizing device is combined, atmospheric pollutants can be treated simultaneously without any large facility investment.
특히, 본 발명에 따른 Fe-Cr/C 복합 촉매는 실험예 1의 결과에 알 수 있는 바와 같이 150℃에서 56% 이상의 NOx 제거율 및 100%의 SOx 제거율을 보여 저온으로 SCR 반응 장치의 구현이 가능해짐을 확인할 수 있었다.In particular, as can be seen from the results of Experimental Example 1, the Fe-Cr / C composite catalyst according to the present invention shows a NOx removal rate of 56% or more and a SOx removal rate of 100% at 150 ° C, It was possible to confirm the cracking.
대부분의 SCR 촉매는 250∼400℃의 고온에서 촉매의 활성이 나타내고, 200℃ 이하의 저온에서는 매우 적은 제거율을 나타나는 것이 일반적이다. 그 결과, 촉매 활성을 유지하기 위해 SCR 반응을 고온에서 수행하여야 하는 단점이 있다.Most of the SCR catalysts exhibit the activity of the catalyst at a high temperature of 250 to 400 캜, and a very low removal rate is generally exhibited at a low temperature of 200 캜 or lower. As a result, the SCR reaction must be carried out at a high temperature in order to maintain the catalytic activity.
그러나 상기 결과로부터 SCR 장치를 저온 영역(<200℃)에서 운전 가능하면 전기 집진기와 같은 입자상 물질 제거 장치 뒷단에 위치할 수 있다. 그 결과 촉매 피독 현상을 방지하고 배기 가스 재가열 등의 공정이 불필요해지는 이점이 있다.However, from the above results, it is possible to place the SCR device at the rear end of a particulate matter removal device such as an electrostatic precipitator if it can be operated in a low temperature region (<200 ° C). As a result, there is an advantage that the poisoning phenomenon of the catalyst is prevented and a process such as exhaust gas reheating is unnecessary.
상기 사용된 Fe-Cr/C 복합 촉매는 불활성 분위기 하에서 300∼500℃의 온도에서 열처리를 통해 재생이 가능하며, 이렇게 재생된 Fe-Cr/C 복합 촉매는 재사용이 가능하다.
The used Fe-Cr / C composite catalyst can be regenerated through heat treatment at a temperature of 300 to 500 ° C. in an inert atmosphere, and the regenerated Fe-Cr / C composite catalyst can be reused.
이하에서, 실시예를 통하여 본 발명을 보다 상세히 설명한다. 그러나, 하기의 실시예는 본 발명을 더욱 구체적으로 설명하기 위한 것으로서, 본 발명의 범위가 하기의 실시예에 의하여 한정되는 것은 아니다. 하기의 실시예는 본 발명의 범위 내에서 당업자에 의해 적절히 수정, 변경될 수 있다.
Hereinafter, the present invention will be described in more detail by way of examples. However, the following examples are intended to further illustrate the present invention, and the scope of the present invention is not limited by the following examples. The following examples can be appropriately modified and changed by those skilled in the art within the scope of the present invention.
실시예Example 1: One: FeFe -- CrCr /C 복합 촉매 1의 제조/ C composite catalyst 1
신일본제철소에서 사용하고 있는 활성 코크스 촉매를 카본 담지체(BET 표면적 2500 m2/g, 평균 기공 크기 15nm)로 사용하였다. The activated coke catalyst used in the new Japanese steel mill was used as a carbon carrier (BET surface area 2500 m 2 / g, average pore size 15 nm).
반응기 내에 전구체로 FeSO4 수용액(1.5%, 300 mL)과 Cr(NO3)2 수용액(1.2%, 300 mL)을 혼합하고, 여기에 카본 담지체 300g을 2시간 동안 침지시켰다.A FeSO 4 aqueous solution (1.5%, 300 mL) and a Cr (NO 3 ) 2 aqueous solution (1.2%, 300 mL) were mixed as a precursor in the reactor, and 300 g of the carbon carrier was immersed therein for 2 hours.
이어서, 100℃에서 1시간 동안 건조한 후, 다시 질소 분위기 하에서 400℃에서 3시간 동안 열처리를 수행하여 Fe-Cr/C 복합 촉매를 제조하였다.Subsequently, the catalyst was dried at 100 ° C. for 1 hour, and then heat-treated at 400 ° C. for 3 hours in a nitrogen atmosphere to prepare an Fe-Cr / C composite catalyst.
제조된 Fe-Cr/C 복합 촉매 내 담지량은 ICP-AES(inductively coupled plasma-atomic emission spectrometer)로 측정하였으며, Fe 0.5 중량%, Cr 0.3 중량%로 측정되었다.The supported amount of Fe-Cr / C composite catalyst was measured by ICP-AES (inductively coupled plasma-atomic emission spectrometer), and was measured as Fe 0.5 wt% and Cr 0.3 wt%.
실시예Example 2: 2: FeFe -- CrCr /C 복합 촉매 2의 제조/ C composite catalyst 2
Fe 전구체로 FeSO4 대신 Fe(NO3)2를 사용한 것을 제외하고, 상기 실시예 1과 동일하게 수행하여 Fe-Cr/C 복합 촉매를 제조하였다.Cr / C composite catalyst was prepared in the same manner as in Example 1 except that Fe (NO 3 ) 2 was used instead of FeSO 4 as an Fe precursor.
비교예Comparative Example 1: One: FeFe /C 복합 촉매의 제조/ C composite catalyst
상기 실시예 1과 동일하게 수행하되, 전구체로 FeSO4단독으로 사용하여 1.0 중량%의 Fe가 담지된 Fe/C 복합 촉매를 제조하였다.The Fe / C composite catalyst was prepared in the same manner as in Example 1 except that 1.0 wt% of Fe was supported using FeSO 4 alone as a precursor.
비교예Comparative Example 2: 2: CrCr /C 복합 촉매의 제조/ C composite catalyst
상기 실시예 1과 동일하게 수행하되, 전구체로 FeSO4를 단독으로 사용하여 1.0 중량%의 Cr이 담지된 Cr/C 복합 촉매를 제조하였다.The procedure of Example 1 was repeated except that Cr / C composite catalyst supporting 1.0 wt% Cr was prepared using FeSO 4 alone as a precursor.
비교예Comparative Example 3: 3: FeFe -- CrCr /C 복합 촉매 3의 제조/ C composite catalyst 3
상기 실시예 1과 동일하게 수행하되, Fe와 Cr의 함량비가 1:0.1이 되고, 이들의 합이 카본 지지체 내 0.05 중량%로 담지된 Fe-Cr/C 복합 촉매를 제조하였다.The Fe-Cr / C composite catalyst was prepared in the same manner as in Example 1, except that the content ratio of Fe and Cr was 1: 0.1 and the sum of the contents of Fe and Cr was 0.05 wt% in the carbon support.
비교예Comparative Example 4: 4: FeFe -- CrCr /C 복합 촉매 3의 제조/ C composite catalyst 3
상기 실시예 1과 동일하게 수행하되, Fe와 Cr의 함량비가 1:5가 되고, 이들의 합이 카본 지지체 내 6.0 중량%로 담지된 Fe-Cr/C 복합 촉매를 제조하였다.The Fe-Cr / C composite catalyst was prepared in the same manner as in Example 1 except that the content ratio of Fe and Cr was 1: 5, and the sum of the Fe and Cr contents was 6.0 wt% in the carbon support.
비교예Comparative Example 5: 5: FeFe -- CrCr /제올라이트 복합 촉매의 제조/ Preparation of zeolite complex catalyst
상기 실시예 1과 동일하게 수행하되, 지지체로서 제올라이트를 사용하여 Fe-Cr/제올라이트 복합 촉매를 제조하였다.
The Fe-Cr / zeolite composite catalyst was prepared in the same manner as in Example 1 except that zeolite was used as a support.
실험예Experimental Example 1: One: NOxNOx 제거 효율 측정 Measurement of removal efficiency
(1) 실험 장치(1) Experimental apparatus
NOx와 SOx 제거 실험 장치는 도 2와 같이 가스 주입부, 촉매 반응기, 가스 측정 장치로 구성되었다. The apparatus for removing NOx and SOx was composed of a gas injection unit, a catalytic reactor, and a gas measuring device as shown in FIG.
사용된 가스는 NO(200 ppm, N2 balance), SO2(200 ppm, N2balance), NH3(300 ppm, N2 balance), O2(15%), 및 H2O(10%)이며 가스 유량은 mass flow controller (MFC, ModelGMC 1,000 & Brooks 5850E)를 이용하여 조절하였다.The gases used were NO (200 ppm, N 2 balance), SO 2 (200 ppm, N 2 balance), NH 3 (300 ppm, N 2 balance), O 2 (15%), and H 2 O The gas flow rate was controlled using a mass flow controller (MFC, ModelGMC 1,000 & Brooks 5850E).
물의 증기압과 N2 가스 주입 유량을 조절하여 반응기 내부로 수분을 주입하였다. 분석기 전단에 수분만을 선택적으로 제거하기 위하여 순환조(RW-1025G, Lab companion)와 5℃ 에탄올 수용액을 이용하여 응축기에서 수분을 응축시켜 제거하였다. The water vapor pressure and N 2 gas injection flow rate were controlled to inject water into the reactor. Water was condensed and removed in a condenser using a circulation tank (RW-1025G, Lab companion) and an aqueous 5 ° C ethanol solution to selectively remove moisture at the front of the analyzer.
전체 실험장치 온도는 발열 테잎(heating tape)과 PID 컨트롤러를 이용하여 일정하게 유지하였다.The total experimental equipment temperature was kept constant using heating tape and PID controller.
실시예 또는 비교예의 촉매가 담긴 반응기는 내경 50mm, 높이 130mm의 SUS로 제작하였고 반응기 내부 또한 온도 조절기를 삽입하여 촉매와 주입가스의 반응 온도를 제어하였다. The reactor containing the catalyst of Examples or Comparative Examples was made of SUS having an inner diameter of 50 mm and a height of 130 mm, and the reaction temperature of the catalyst and the injected gas was controlled by inserting a temperature controller inside the reactor.
이때 반응가스의 분석은 FT-IR (BIO RED)과 화학전지(chemical cell) 방식의 분석기(MK2)를 동시에 사용하여 비교하였으며 두 분석기 간의 분석결과는 5% 이내에서 일치하는 것을 확인하였다.At this time, the reaction gas was analyzed by using FT-IR (BIO RED) and chemical cell type analyzer (MK2) at the same time, and the analysis results between the two analyzers were confirmed to be within 5%.
(2) 측정 방법(2) Measurement method
반응가스는 NO 200ppm, SO2 200ppm, NH3 300ppm, O2 15%, H2O 10%를 질소가스에 혼합하여 사용하였다. 이때 반응온도를 바꾸어 가면서 실험하였고, 반응기의 공간속도(가스유량/촉매부피)는 1,000 hr-1인 조건에서 실험하였다. 200 ppm of NO, 200 ppm of SO 2 , 300 ppm of NH 3 , 15% of O 2 and 10% of H 2 O were mixed in a nitrogen gas. In this experiment, the reaction temperature was changed and the space velocity (gas flow rate / catalyst volume) of the reactor was 1,000 hr -1 .
(3) 실험 결과(3) Experimental results
온도에 따른 NOx 제거율 및 SOx(즉, SO2) 제거율을 측정하여 하기 표 1에 기재하였다. 이때 대조예 1로는 활성 코크스만을 사용하였다.To measure the NOx removal rate and SOx (i.e., SO 2) removal rate according to the temperature shown in Table 1. Only active coke was used as Control Example 1.
상기 표 1을 참조하면, SO2는 100%의 제거율을 보였으며, NOx의 제거율은 100℃에서 최저 24%이상, 150℃에서 최대 56% 이상의 수치를 나타냈다.Referring to Table 1, is SO 2 showed a removal rate of 100%, the removal ratio of NOx was more than 24% of the minimum 100 ℃, exhibited a maximum value more than 56% in 150 ℃.
그러나, 상기한 결과로부터, 본 발명에서 제시한 복합 촉매의 경우 150℃에서도 56% 이상의 NOx 제거율 및 100%의 SO2 제거율을 보여, 종래 높은 제거율을 위해 250℃ 이상으로 가열해야 할 필요가 없으며, 저온으로 SCR 반응 장치의 구현이 가능해짐을 확인할 수 있었다.However, from the above results, the composite catalyst of the present invention showed NOx removal rate of 56% or more and SO 2 removal rate of 100% even at 150 ° C., and it is not necessary to heat the catalyst to 250 ° C. or more for high removal rate, It is confirmed that the SCR reaction device can be implemented at a low temperature.
본 발명에서 제시하는 Fe-Cr/C 복합 촉매는 탈질 탈황을 위한 배기 가스 처리 장치에 적용 가능하다.
The Fe-Cr / C composite catalyst proposed in the present invention is applicable to an exhaust gas treatment apparatus for denitrification.
Claims (11)
카본 지지체 내에 Fe 및 Cr이 담지된 것을 특징으로 하는 Fe-Cr/C 복합 촉매.In a catalyst used for simultaneously removing nitrogen oxides (NOx) and sulfur oxides (SOx) in an exhaust gas,
Cr / C composite catalyst characterized in that Fe and Cr are supported in a carbon support.
상기 카본 지지체는 활성탄, 카본 화이버, 활성 코크스, 카본블랙, 활성탄소, 카본나노튜브, 탄소섬유, 플러렌(fullerene) 또는 그래핀(graphene)인 것을 특징으로 하는 Fe-Cr/C 복합 촉매.The method according to claim 1,
Wherein the carbon support is activated carbon, carbon fiber, activated coke, carbon black, activated carbon, carbon nanotube, carbon fiber, fullerene or graphene.
상기 카본 지지체는 비표면적이 100∼3,000 m2/g이고 기공의 크기는 1nm∼100㎛인 것을 특징으로 하는 Fe-Cr/C 복합 촉매.The method according to claim 1,
Wherein the carbon support has a specific surface area of 100 to 3,000 m 2 / g and a pore size of 1 nm to 100 μm.
상기 Fe 및 Cr은 카본 지지체 내에 0.1∼4.0 중량%의 함량으로 담지된 것을 특징으로 하는 Fe-Cr/C 복합 촉매.The method according to claim 1,
The Fe-Cr / C composite catalyst according to claim 1, wherein the Fe and Cr are supported in a content of 0.1 to 4.0% by weight in the carbon support.
상기 Fe는 카본 지지체 내에 0.05∼2.0 중량%의 함량으로 담지된 것을 특징으로 하는 Fe-Cr/C 복합 촉매.The method according to claim 1,
The Fe-Cr / C composite catalyst according to claim 1, wherein the Fe is supported in an amount of 0.05 to 2.0 wt% in the carbon support.
상기 Cr은 카본 지지체 내에 0.05∼2.0 중량%의 함량으로 담지된 것을 특징으로 하는 Fe-Cr/C 복합 촉매.The method according to claim 1,
Wherein the Cr is supported in an amount of 0.05 to 2.0 wt% in the carbon support.
상기 Fe-Cr/C 복합 촉매는 Fe와 Cr이 1:2∼1:4의 중량비로 담지되어 있는 것을 특징으로 하는 Fe-Cr/C 복합 촉매.The method according to claim 1,
The Fe-Cr / C composite catalyst is characterized in that Fe and Cr are supported at a weight ratio of 1: 2 to 1: 4.
상기 전구체 용액 내 카본 지지체를 침지시키는 단계;
건조하는 단계; 및
불활성 분위기 하에서 열처리하는 단계를 거쳐 제조하는 청구항 1의 Fe-Cr/C 복합 촉매의 제조방법.Mixing Fe and Cr precursor solution;
Immersing the carbon support in the precursor solution;
Drying; And
The method for producing a Fe-Cr / C composite catalyst according to claim 1, wherein the Fe-Cr / C composite catalyst is produced through a heat treatment in an inert atmosphere.
상기 Fe 전구체는 FeSO4, Fe2(SO4)3, Fe(NO3), FeCl3, Fe(OCH3)3, 및 이들의 조합으로 이루어진 군에서 선택된 1종을 포함하는 것을 특징으로 하는 Fe-Cr/C 복합 촉매의 제조방법.The method of claim 8,
The Fe precursor FeSO 4, Fe 2 (SO 4 ) 3, Fe (NO 3), FeCl 3, Fe (OCH 3) 3, and Fe, characterized in that it comprises one member selected from the group consisting of -Cr / C composite catalyst.
상기 Cr 전구체는 Cr(NO3)2, CrCl, CrCl2, CrCl3, Cr(OH2) 및 이들의 조합으로 이루어진 군에서 선택된 1종을 포함하는 것을 특징으로 하는 Fe-Cr/C 복합 촉매의 제조방법.The method of claim 8,
Wherein the Cr precursor includes one selected from the group consisting of Cr (NO 3 ) 2 , CrCl, CrCl 2 , CrCl 3 , Cr (OH 2 ), and combinations thereof. Gt;
상기 열처리는 350∼500℃에서 수행하는 것을 특징으로 하는 Fe-Cr/C 복합 촉매의 제조방법.The method of claim 8,
Wherein the heat treatment is performed at 350 to 500 ° C.
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