KR20160071276A - polymer coating composition for anti-corrosion and corrosion, manufacturing method thereof - Google Patents

polymer coating composition for anti-corrosion and corrosion, manufacturing method thereof Download PDF

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KR20160071276A
KR20160071276A KR1020140178793A KR20140178793A KR20160071276A KR 20160071276 A KR20160071276 A KR 20160071276A KR 1020140178793 A KR1020140178793 A KR 1020140178793A KR 20140178793 A KR20140178793 A KR 20140178793A KR 20160071276 A KR20160071276 A KR 20160071276A
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coating composition
talc
polymer coating
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고채식
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주식회사 에스더블 테크
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K5/00Use of organic ingredients
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    • C08K5/17Amines; Quaternary ammonium compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L65/00Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
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    • C08K2003/265Calcium, strontium or barium carbonate

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Abstract

The present invention relates to a corrosion-resistant and water-resistant polymer coating composition and a preparation method thereof, and more specifically, to a polymer coating composition and a preparation method thereof, wherein the polymer coating composition can be applied onto surfaces of various structures made of concrete or steel, to protect and reinforce the structures by providing water resistance and protection against corrosion by acids or bases. The corrosion-resistant and water-resistant polymer coating composition of the present invention contains 50-150 parts by weight of the hardening component comprising aromatic amine, aliphatic amine, furan resin, calcium carbonate, talc, and fumed silica, with respect to 100 parts by weight of the main component comprising epoxy resin, talc, titania, fumed silica, and silica sand.

Description

부식방지 및 방수용 고분자 코팅 조성물과 이의 제조방법{polymer coating composition for anti-corrosion and corrosion, manufacturing method thereof}TECHNICAL FIELD The present invention relates to a polymer coating composition for corrosion prevention and waterproofing,

본 발명은 부식방지 및 방수용 고분자 코팅 조성물과 이의 제조방법에 관한 것으로서, 더욱 상세하게는 콘크리트나 철 소재의 각종 구조물의 표면에 도포되어 방수기능과 함께 산이나 알칼리 등에 의한 구조물의 부식을 방지하고 강도를 보강함으로써 구조물을 보호할 수 있는 고분자 코팅 조성물과 이의 제조방법에 관한 것이다. The present invention relates to a corrosion inhibiting and waterproofing polymer coating composition and a method of manufacturing the same. More particularly, the present invention relates to a corrosion inhibiting and waterproofing polymer coating composition, To a polymer coating composition capable of protecting a structure, and a method for manufacturing the polymer coating composition.

에폭시 도료 조성물은 에폭시 수지에 경화제 수지를 적절히 배합하여 다양한 용도로 널리 사용되는 도료 조성물 중에 하나이다. The epoxy coating composition is one of coating compositions widely used for various purposes by appropriately blending an epoxy resin with a curing agent resin.

에폭시 도료 조성물은 우수한 부착성을 가지며, 철재를 보호하기 위한 다른 수지 타입의 도료에 비해 낮은 수축성을 가진다. Epoxy coating compositions have good adhesion and have low shrinkage compared to other resin type coatings for protecting steel.

그리고 에폭시 도료 조성물은 기계적 및 화학적 내성이 커서 고기능성 도료로 철재, 스텐레스, FRP 합성 수지, 콘크리트 등 다양한 종류에 표면을 갖는 물탱크, 정수장, 선박, 구조물 등에 널리 사용되고 있다.Epoxy coating compositions are widely used for water tanks, water treatment plants, ships, and structures having various types of surfaces such as iron, stainless steel, FRP synthetic resin, and concrete as high-function paints with high mechanical and chemical resistance.

에폭시 도료 조성물은 수도강관, 식수탱크, 밸브 등과 같은 수도용 부재의 내면을 코팅하는 용도로 널리 사용되고 있다. 수도용 부재의 내면에 에폭시 도료 조성물로 코팅된 도료층은 수도용 부재의 내면을 보호한다. 이러한 수도용 부재의 내부코팅용 도료의 경우, 수도용 부재의 특성상 내수성, 내식성, 내구성, 내굴곡성, 내마모성, 내약품성 등의 특성을 만족하며, 음용수 기준에도 부합되어야 한다. 또한 도막의 크랙발생 등이 발생하지 않아야 하므로, 이를 위해서 수도용 부재 내부 코팅용 도료에 의한 도막 형성시 내구성, 내충격성, 내한성 및 접착력의 특성이 좋아야 하고, 도막의 균일한 도포가 가능하여야 한다.Epoxy coating compositions are widely used for coating inner surfaces of water-resistant members such as steel water pipes, drinking water tanks, valves and the like. The coating layer coated with the epoxy coating composition on the inner surface of the water-resistant member protects the inner surface of the water-resistant member. In the case of such a paint for internal coating of a water-use member, it satisfies the characteristics such as water resistance, corrosion resistance, durability, bending resistance, abrasion resistance, chemical resistance and the like, In addition, it is required that the coating film should not be cracked. For this purpose, when forming a coating film using a coating material for internal use in a water supply member, the durability, impact resistance, cold resistance and adhesive force characteristics should be good and uniform coating of the coating film should be possible.

또한, 에폭시 도료 조성물을 콘크리트 구조물에 적용할 경우, 형성된 도막이 압축강도면에서 만족스러운 물리적 특성을 나타낼 수 있어야 함은 물론, 건조 또는 습윤한 콘크리트 표면에서 양호한 부착강도를 나타낼 수 있어야 한다. In addition, when an epoxy coating composition is applied to a concrete structure, the formed coating should exhibit satisfactory physical properties in terms of compressive strength, and should exhibit good adhesion strength on a dry or wet concrete surface.

더욱이, 철재, 스텐레스, FRP 합성 수지, 콘크리트 등 다양한 종류에 표면을 갖는 정수장, 하수시설물, 물탱크 등 수도용 부재, 선박, 교량, 교각, 터널, 해양 및 육상 구조물 등은 시간의 흐름에 따라 보수보강 또는 긴급보수 등이 반드시 필요하게 되는바, 노후화 또는 부분적 노화로 인한 교체시에는 막대한 비용이나 시간이 투입되어야 하므로, 완벽한 보수보강이 가능하면서 방수 방식성을 나타내는 도료조성물의 개발이 요구되고 있다.In addition, waterworks, sewage facilities, water tanks and other water-related members, vessels, bridges, bridges, tunnels, marine and terrestrial structures with various surfaces such as steel, stainless steel, FRP synthetic resin, Or urgent repair are required. In order to replace the product with aging or partial aging, a great deal of time and cost must be invested. Therefore, it is required to develop a coating composition that is waterproof and waterproof.

대한민국 등록번호 제1429221호: 우수한 내화학성, 열탄성, 방수방식성 및 습윤코팅성을 갖는 습윤면 적용을 위한 에폭시계 도료 조성물 및 이를 이용한 시공방법Korean Registered No. 1429221: Epoxy coating compositions for wet surface application having excellent chemical resistance, thermal elasticity, waterproofing and wet coating properties

본 발명은 상기의 문제점을 개선하고자 창출된 것으로서, 콘크리트나 철 소재의 각종 구조물의 표면에 도포되어 방수기능과 함께 산이나 알칼리 등에 의한 구조물의 부식을 방지하고 코팅막의 특성이 우수하여 구조물을 보호할 수 있는 고분자 코팅 조성물과 이의 제조방법을 제공하는 데 그 목적이 있다. The present invention has been made to overcome the above-mentioned problems, and it is an object of the present invention to provide a waterproof coating composition which is applied to various surfaces of concrete or iron material to prevent corrosion of a structure due to acid or alkali, And to provide a method for producing the same.

상기의 목적을 달성하기 위한 본 발명의 부식방지 및 방수용 고분자 코팅 조성물은 에폭시 수지, 탈크, 티타니아, 흄드 실리카, 규사를 포함하는 주제 100중량부에 대하여 방향족 아민, 지방족 아민, 퓨란수지, 탄산칼슘, 탈크, 흄드 실리카를 포함하는 경화제 50 내지 150중량부를 함유하는 것을 특징으로 한다.In order to achieve the above object, the corrosion-inhibiting and water-proofing polymer coating composition of the present invention comprises 100 parts by weight of an epoxy resin, talc, titania, fumed silica and silica sand, wherein the amount of the aromatic amine, aliphatic amine, Talc, and 50 to 150 parts by weight of a curing agent including fumed silica.

상기 방향족 아민은 디아미노디페닐메탄(diaminodiphenylmethane)인 것을 특징으로 한다.The aromatic amine is characterized by being diaminodiphenylmethane.

상기 지방족 아민은 디에틸렌트리아민(diethylene triamine)인 것을 특징으로 한다.The aliphatic amine is diethylene triamine.

상기 퓨란수지는 테트라하이드로퓨란(Tetrahydrofuran)인 것을 특징으로 한다.The furan resin is characterized by being tetrahydrofuran.

그리고 상기의 목적을 달성하기 위한 본 발명의 부식방지 및 방수용 고분자 코팅 조성물의 제조방법은 주제를 조성하는 제 1조성단계와; 경화제를 조성하는 제 2조성단계와; 상기 주제 100중량부에 대하여 상기 경화제 50 내지 150중량부를 배합하는 배합단계;를 포함하며, 상기 제 1조성단계는 a)에폭시수지를 가열하여 제 1교반조에 투입하는 단계와, b)상기 가열된 에폭시 수지 100중량부에 대하여 흄드 실리카를 5 내지 15중량부를 상기 제 1교반조에 투입하여 혼합하는 단계와, c)상기 제 1교반조에 티타니아 15 내지 35중량부, 규사 10 내지 20중량부, 탈크 30 내지 70중량부를 순차적으로 투입하고 혼합하는 단계를 구비하고, 상기 제 2조성단계는 a)방향족 아민을 가열하여 제 2교반조에 투입하는 단계와, b)상기 가열된 방향족 아민 100중량부에 대하여 퓨란 수지 60 내지 90중량부와 지방족 아민 10 내지 20중량부를 상기 제 2교반조에 투입한 후 혼합하는 단계와, c)상기 제 2교반조에 흄드 실리카 5 내지 15중량부, 탄산칼슘 60 내지 80중량부, 탈크 30 내지 50중량부를 순차적으로 투입하고 혼합하는 단계를 구비하는 것을 특징으로 한다. In order to accomplish the above object, the present invention provides a process for preparing a corrosion inhibiting and waterproofing polymer coating composition comprising: a first composition step for forming a subject; A second composition step of forming a curing agent; And 50 to 150 parts by weight of the curing agent based on 100 parts by weight of the subject, wherein the first composition step comprises the steps of: a) heating the epoxy resin into a first stirring vessel, and b) C) adding 15 to 35 parts by weight of titania, 10 to 20 parts by weight of silica, 30 to 30 parts by weight of talc 30 to the first stirring tank, To 70 parts by weight of the aromatic amine, and the second composition step comprises the steps of: a) heating the aromatic amine and charging it into the second stirring tank; b) mixing 100 parts by weight of fumaric acid Adding 60 to 90 parts by weight of a resin and 10 to 20 parts by weight of an aliphatic amine to the second stirring vessel and then mixing the mixture; c) adding 5 to 15 parts by weight of fumed silica, 60 to 80 parts by weight of calcium carbonate , Characterized in that talc, from 30 to 50 parts by weight added sequentially and a step of mixing.

상술한 바와 같이 본 발명에 의하면 콘크리트나 철 소재의 각종 구조물의 표면에 도포되어 강도가 높고 내산성 및 내알칼리성이 우수한 코팅막을 형성함으로써 구조물의 부식을 방지하고 강도를 보강하여 구조물을 보호한다. As described above, according to the present invention, a coating film having high strength and high acid resistance and alkali resistance is applied to the surface of various structures of concrete or iron material to prevent corrosion of the structure and protect the structure by reinforcing the strength.

또한, 본 발명의 고분자 코팅 조성물은 콘크리트 구조물에 대한 방수 성능의 결함으로 압축 강도, 동결융해 저항성, 화학적 침식에 대한 저항성 등의 저하, 물리적, 화학적인 환경조건에 의한 열화 현상 등에 의한 콘크리트 구조물의 수명이 단축되는 것을 막기 위한 콘크리트 구조물의 보수용으로도 유용하게 활용될 수 있다. Further, the polymer coating composition of the present invention can be used for a concrete structure due to deterioration in compressive strength, freeze-thaw resistance, resistance to chemical erosion, deterioration due to physical and chemical environmental conditions, It is also useful for repairing concrete structures to prevent shortening of the concrete structure.

이하, 첨부된 도면을 참조하면서 본 발명의 바람직한 실시 예에 따른 부식방지 및 방수용 고분자 코팅 조성물과 이의 제조방법에 대하여 구체적으로 설명한다. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a corrosion inhibiting and waterproofing polymer coating composition according to a preferred embodiment of the present invention and a method of manufacturing the same will be described in detail with reference to the accompanying drawings.

본 발명의 고분자 코팅 조성물은 주제와 경화제를 혼합하여 조성한다. 가령, 주제 100중량부에 대하여 경화제 50 내지 150중량부를 혼합한다.The polymer coating composition of the present invention is prepared by mixing a base and a curing agent. For example, 50 to 150 parts by weight of a curing agent is mixed with 100 parts by weight of a subject.

주제는 에폭시 수지, 탈크, 티타니아, 흄드 실리카, 규사를 포함한다. The topics include epoxy resins, talc, titania, fumed silica, silica sand.

에폭시 수지의 예로 비스페놀 A형을 이용할 수 있다. 가령, 비스페놀A형 에폭시수지로 에폭시 당량 180~220g/eq(국도화학, YD-128) 정도의 것을 사용할 수 있다. 본 발명의 고분자 코팅 조성물의 전체 중량을 기준으로 에폭시수지를 15 내지 40중량%의 양으로 함유한다. 에폭시 수지의 함량이 15중량% 미만인 경우에는 기지재료(matrix)로서의 역할을 할 수 없으며, 40중량%를 초과하면 고분자 코팅 조성물의 물성이 저하될 수 있다. As an example of the epoxy resin, bisphenol A type can be used. For example, a bisphenol A type epoxy resin having an epoxy equivalent of 180 to 220 g / eq (National Chemical Industries, YD-128) can be used. The epoxy resin is contained in an amount of 15 to 40% by weight based on the total weight of the polymer coating composition of the present invention. If the content of the epoxy resin is less than 15% by weight, it can not serve as a matrix. If the content exceeds 40% by weight, the physical properties of the polymer coating composition may be deteriorated.

탈크는 조성물의 평활성과 흐름성을 개선시키기 위한 것으로서, 입도 크기는 200 내지 400메쉬인 것이 바람직하다. 탈크는 에폭시 수지 100중량부에 대하여 30 내지 70중량부가 첨가된다. 탈크의 첨가량이 30중량부 미만이면 조성물의 흐름성이 낮아지고, 70중량부를 초과하면 접착성이 저하된다. Talc is for improving the smoothness and flowability of the composition, and the particle size is preferably 200 to 400 mesh. Talc is added in an amount of 30 to 70 parts by weight based on 100 parts by weight of the epoxy resin. If the amount of the talc added is less than 30 parts by weight, the flowability of the composition is lowered, and if it exceeds 70 parts by weight, the adhesiveness is decreased.

티타니아로 이산화티탄을 이용할 수 있다. 이산화티탄은 항균성이 우수하며, 초친수성으로 코팅막의 자가세정(self cleaning) 효과를 부여한다. 티타니아는 에폭시 수지 100중량부에 대하여 15 내지 35중량부가 첨가된다. Titanium dioxide can be used as the titania. Titanium dioxide is excellent in antimicrobial activity and imparts a self-cleaning effect to the coating film due to its superhydrophilic property. Titania is added in an amount of 15 to 35 parts by weight based on 100 parts by weight of the epoxy resin.

흄드 실리카(fumed silica)는 퓸 형태로 만들어진 무수규산으로, 통상적으로 사염화규소(SiCl4)를 가열분해하여 화염수화(flame hydrolysis)시키는 과정에서 만들어진다. 흄드 실리카는 비표면적 200~220 m2/g, 밀도 0.16~0.22g/cm3로 표면적이 크고 입자가 미세하다는 특징을 갖는다. 흄드 실리카로 상업화된 독일의 데구사(degussa)나 일본의 도쿠야마사, 한국의 OCI 제품을 이용할 수 있다. 흄드 실리카는 조성물의 내식성을 증대시키고 분산성과 물성을 향상시킨다. 흄드 실리카는 에폭시 수지 100중량부에 대하여 5 내지 15중량부가 첨가된다. Fumed silica is anhydrous silicic acid made in the form of fumes, usually produced by flame hydrolysis of silicon tetrachloride (SiCl 4 ) by thermal decomposition. The fumed silica has a specific surface area of 200 to 220 m 2 / g and a density of 0.16 to 0.22 g / cm 3 , which is characterized by a large surface area and fine particles. Deucussa, Deutsche, Japan, and OCI products of Korea, which are commercialized as fumed silica, are available. Fumed silica increases the corrosion resistance of the composition and improves dispersibility and physical properties. The fumed silica is added in an amount of 5 to 15 parts by weight based on 100 parts by weight of the epoxy resin.

규사는 건조제와 흡착제의 기능을 부여하며, 입도 크기는 200 내지 400메쉬인 것이 바람직하다. 규사는 에폭시 수지 100중량부에 대하여 10 내지 20중량부가 첨가된다. Silica sand gives the function of a desiccant and an adsorbent, and the particle size is preferably 200 to 400 mesh. The silica sand is added in an amount of 10 to 20 parts by weight based on 100 parts by weight of the epoxy resin.

경화제는 방향족 아민, 지방족 아민, 퓨란수지, 탄산칼슘, 탈크, 흄드 실리카를 포함한다. 본 발명에서 경화제는 방향족 아민과 지방족 아민이 함께 함유된다. 이와 같이 방향족 아민과 지방족 아민을 경화제의 주성분으로 이용함으로써 화학적 안정성 및 내식성이 우수하고, 높은 접착력과 강도를 갖는다. Curing agents include aromatic amines, aliphatic amines, furan resins, calcium carbonate, talc, and fumed silica. In the present invention, the curing agent contains an aromatic amine and an aliphatic amine together. As described above, aromatic amine and aliphatic amine are used as a main component of a curing agent, so that they have excellent chemical stability and corrosion resistance, and have high adhesive strength and strength.

방향족 아민으로 메타페닐렌디아민(Metaphenylenediamine:MPD), 디아미노디페닐메탄(Diaminodiphenylmethane:DDM) 및 디아미노디페닐설폰(Diaminodiphenysulphone:DDS)으로 이루어진 군에서 선택된 하나 이상일 수 있다. 바람직하게 방향족 아민으로 디아미노디페닐메탄을 이용할 수 있다. The aromatic amine may be at least one selected from the group consisting of metaphenylenediamine (MPD), diaminodiphenylmethane (DDM), and diaminodiphenylsulfone (DDS). Diaminodiphenylmethane can preferably be used as the aromatic amine.

지방족 아민으로 디에틸렌트리아민(Diethylene Triamine:DETA), 트리에틸렌테트라아민(Triethylene Tetramine:TETA), 디에틸아미노프로필아민(Diethylamino propyl amine: DEAPA), 멘탄디아민(Menthane diamine: MDA), N-아미노에틸피페라진(N-aminoethyl piperazine: N-AEP), 엠크실렌디아민( M-xylene diamine: MXDA) 및 이소포론디아민(Isophorone diamine: IPDA)으로 이루어진 군에서 선택된 하나 이상일 수 있다. 바람직하게 지방족 아민으로 디에틸렌트리아민을 이용할 수 있다. Examples of the aliphatic amine include diethylene triamine (DETA), triethylene tetramine (TETA), diethylamino propyl amine (DEAPA), menthane diamine (MDA), N-amino And may be at least one selected from the group consisting of N-aminoethyl piperazine (N-AEP), M-xylene diamine (MXDA) and isophorone diamine (IPDA). Diethylene triamine is preferably used as the aliphatic amine.

상기 지방족 아민은 방향족 아민 100중량부에 대하여 10 내지 20중량부가 첨가된다. The aliphatic amine is added in an amount of 10 to 20 parts by weight based on 100 parts by weight of the aromatic amine.

지방족 아민과 방향족 아민을 더한 양은 코팅 조성물 전체 중량에서 15 내지 35중량%의 비율로 함유된다. 상기 범위 미만으로 함유시 적절한 경화효과를 부여할 수 없고, 상기 범위를 초과하여 함유하는 경우에는 과도한 경화로 인하여 코팅막의 경도가 지나치게 높아지는 문제점이 있게 되므로 상기 범위 내에서 적용되는 표면에 따라 적절하게 사용하도록 한다.The amount of the aliphatic amine and the aromatic amine added is in the range of 15 to 35% by weight based on the total weight of the coating composition. If it is contained in an amount less than the above range, an appropriate hardening effect can not be given. If it exceeds the above range, there is a problem that the hardness of the coating film becomes excessively high due to excessive curing. Therefore, .

퓨란수지는 점결제 및 경화반응 촉진제로서 기능을 갖는다. 퓨란수지는 코팅막의 경도를 높인다. 퓨란수지(furan resin)는 퓨란 고리를 함유하는 수지로, 기름, 산, 알칼리, 용제에 대해서 내구력이 뛰어난 성질을 나타내고 에폭시 수지와 함께 사용될 경우 에폭시수지의 접착성, 변형에 뛰어난 특성을 부여한다. 퓨란수지로 테트라하이드로퓨란(Tetrahydrofuran)을 이용할 수 있다. 퓨란수지는 방향족 아민 100중량부에 대하여 60 내지 90중량부가 첨가된다. The furan resin has a function as a viscosity promoting and curing reaction promoter. The furan resin increases the hardness of the coating film. Furan resin is a resin containing furan ring and exhibits excellent durability against oils, acids, alkalis and solvents, and when used together with an epoxy resin, gives excellent properties to the adhesiveness and deformation of epoxy resin. Tetrahydrofuran may be used as the furan resin. The furan resin is added in an amount of 60 to 90 parts by weight based on 100 parts by weight of the aromatic amine.

탄산칼슘은 규사와 함께 내마모도, 강도, 경도, 표면접착력을 증진시키기 위해 사용된다. 탄산칼슘은 방향족 아민 100중량부에 대하여 60 내지 80중량부가 첨가된다. Calcium carbonate is used together with silica to improve abrasion resistance, strength, hardness and surface adhesion. Calcium carbonate is added in an amount of 60 to 80 parts by weight based on 100 parts by weight of the aromatic amine.

탈크 및 흄드 실리카는 상술한 주제의 경우와 같이 경화제에도 함유된다. 탈크는 방향족 아민 100중량부에 대하여 30 내지 50중량부가 첨가되고, 흄드 실리카는 방향족 아민 100중량부에 대하여 5 내지 15중량부가 첨가된다. Talc and fumed silica are also included in the curing agent as in the case of the above-mentioned subject. The talc is added in an amount of 30 to 50 parts by weight based on 100 parts by weight of the aromatic amine, and the fumed silica is added in an amount of 5 to 15 parts by weight based on 100 parts by weight of the aromatic amine.

한편, 경화제에는 안료가 더 추가될 수 있다. 이 경우 방향족 아민 100중량부에 대하여 안료 5 내지 10중량부가 첨가된다. 안료는 통상적으로 에폭시계 도료에 사용되는 것이면 특별히 한정되지 않는다. 적절한 안료의 예로, 황색 산화철 및 적색 산화철, 프탈로시아닌 등을 들 수 있다. On the other hand, pigments may be added to the curing agent. In this case, 5 to 10 parts by weight of the pigment is added to 100 parts by weight of the aromatic amine. The pigment is not particularly limited as long as it is usually used for an epoxy-based paint. Examples of suitable pigments include yellow iron oxide and red iron oxide, phthalocyanine and the like.

상술한 주제와 경화제를 혼합하여 본 발명의 고분자 코팅 조성물을 조성한다. 주제 100중량부에 대하여 경화제 50 내지 150중량부를 혼합하여 조성할 수 있다. 주제와 경화제의 혼합비율이 상기 범위를 만족하는 경우, 다양한 소재로 이루어진 구조물의 표면과 강한 결합을 형성하는 코팅막을 형성시킬 수 있고, 우수한 내화학성, 방수성, 내부식성을 발휘할 수 있다.The polymer coating composition of the present invention is prepared by mixing the above-mentioned subject and a curing agent. 50 to 150 parts by weight of a curing agent may be mixed with 100 parts by weight of the subject. When the mixing ratio of the base and the curing agent is in the above range, a coating film which forms a strong bond with the surface of a structure made of various materials can be formed, and excellent chemical resistance, water resistance and corrosion resistance can be exhibited.

본 발명의 코팅 조성물은 상술한 물질들 외에도 공지의 첨가제가 사용될 수 있음은 물론이다. 이러한 첨가제로 커플링제, 레벨링제, 안료 분산제, 다용도 첨가제, 방수제, 방유제, 발수제, 안정제, 증점제, 방부제, 녹 제거제, 대전 방지제 등이 사용될 수 있다. 첨가제의 함량 및 선택은 이 분야의 통상의 지식을 가진 자에 의해 적절히 선택 및 변형될 수 있다. It is a matter of course that the coating composition of the present invention can use known additives in addition to the above-mentioned materials. As such additives, a coupling agent, a leveling agent, a pigment dispersant, a versatile additive, a waterproofing agent, an oil repellent, a water repellent agent, a stabilizer, a thickener, a preservative, a rust remover or an antistatic agent may be used. The content and selection of additives can be suitably selected and modified by those skilled in the art.

이하, 상술한 본 발명의 코팅 조성물의 제조방법에 대하여 설명한다. Hereinafter, the method for producing the coating composition of the present invention will be described.

먼저, 주제를 조성한다. First, create a theme.

이를 위해 에폭시수지를 가열하여 제 1교반조에 투입한다. 가령, 에폭시 수지를 60 내지 80℃로 가열하여 유동성을 증대시킨 상태로 제 1교반조에 투입한다. 제 1교반조에 투입되는 에폭시 수지는 죽과 같이 흘러내릴 정도의 상태를 유지시킨다. To this end, the epoxy resin is heated and charged into the first stirring tank. For example, the epoxy resin is heated to 60 to 80 캜 to increase the fluidity, and then the mixture is poured into the first stirring tank. The epoxy resin added to the first stirring tank maintains a state where it flows down like porridge.

제 1교반조에 에폭시 수지를 투입한 다음 흄드 실리카를 투입한다. 흄드실리카는 에폭시 수지 100중량부에 대하여 5 내지 15중량부를 제 1교반조에 투입한다. 그리고 제 1교반조에 투입된 에폭시 수지와 흄드 실리카를 교반하여 균일하게 혼합한다. 교반은 작업자가 수작업으로 수행하거나 전동기계를 이용하여 수행할 수 있다. The epoxy resin is added to the first stirring tank, and then fumed silica is added. The fumed silica is added to the first stirring tank in an amount of 5 to 15 parts by weight based on 100 parts by weight of the epoxy resin. Then, the epoxy resin and the fumed silica injected into the first stirring tank are stirred and mixed uniformly. Stirring can be performed manually by an operator or by using an electric machine.

에폭시 수지와 흄드 실리카를 균일하게 혼합시킨 후 티타니아, 규사, 탈크를 순차적으로 제 1교반조에 투입한다. 티타니아, 규사, 탈크가 에폭시 수지 내에 균일하게 분산될 수 있도록 순차적으로 투입하면서 혼합한다. 가령, 티타니아를 투입한 후 1 내지 2분 정도 교반한 다음 규사를 투입한다. 규사를 투입하고 1 내지 2분 정도 교반한 다음 탈크를 투입한다. 탈크를 투입한 후 2 내지 5분 정도 혼합물 전체를 더 교반하여 주제를 얻는다. After the epoxy resin and the fumed silica are uniformly mixed, titania, silica and talc are sequentially added to the first stirring tank. Titania, silica sand and talc are mixed in order to be uniformly dispersed in the epoxy resin. For example, after the titania is added, the mixture is stirred for about 1 to 2 minutes, and then silica sand is added. Silica sand is added, stirred for 1 to 2 minutes, and then talc is added. After adding the talc, the whole mixture is further stirred for 2 to 5 minutes to obtain a subject.

상기에서 제 1교반조에 투입되는 티타니아는 에폭시 수지 100중량부에 대하여 15 내지 35중량부이고, 규사는 10 내지 20중량부, 탈크 30 내지 70중량부이다. The amount of titania added to the first stirring tank is 15 to 35 parts by weight based on 100 parts by weight of the epoxy resin, 10 to 20 parts by weight of silica, and 30 to 70 parts by weight of talc.

이와 같은 과정을 수행하여 주제가 준비되면, 다음으로 경화제를 조성한다. When the subject is prepared by performing this process, the hardener is next formed.

경화제를 조성하기 위해 방향족 아민을 가열하여 제 2교반조에 투입한다. 제 2교반조에 투입되는 방향족 아민은 유동성을 증대시키기 위해 50 내지 60℃로 가열한다. To prepare a curing agent, the aromatic amine is heated and charged into a second stirring tank. The aromatic amine introduced into the second stirring tank is heated to 50 to 60 DEG C to increase the flowability.

제 2교반조에 방향족 아민을 투입한 후 퓨란 수지와 지방족 아민을 투입한다. 이때 방향족 아민 100중량부에 대하여 퓨란 수지 60 내지 90중량부와 지방족 아민 10 내지 20중량부로 투입한다. 퓨란 수지와 지방족 아민을 제 2교반조에 투입한 다음 교반하여 균일하게 혼합한다. 교반은 작업자가 수작업으로 수행하거나 전동기계를 이용하여 수행할 수 있다. 교반 후 약 2 내지 5분간 정치시켜 반응시킨 다음 제 2교반조에 흄드 실리카, 탄산칼슘, 탈크를 순차적으로 투입하고 혼합한다.가령, 흄드 실리카를 투입한 후 1 내지 2분 정도 교반한 다음 탄산칼슘을 투입한다. 그리고 탄산칼슘을 투입하고 1 내지 2분 정도 교반한 다음 탈크를 투입한다. 탈크를 투입한 후 2 내지 5분 정도 혼합물 전체를 더 교반하여 경화제를 얻는다. After the aromatic amine is added to the second stirring tank, the furan resin and the aliphatic amine are added. At this time, 60 to 90 parts by weight of the furan resin and 10 to 20 parts by weight of the aliphatic amine are added to 100 parts by weight of the aromatic amine. The furan resin and the aliphatic amine are put into a second stirring tank and then stirred to homogeneously mix. Stirring can be performed manually by an operator or by using an electric machine. After the reaction, the reaction mixture is allowed to stand for about 2 to 5 minutes, and then fumed silica, calcium carbonate, and talc are sequentially added to and mixed with the second stirring tank, followed by stirring for 1 to 2 minutes. . Then, calcium carbonate is added, stirred for 1 to 2 minutes, and then talc is added. After the addition of the talc, the entire mixture is further stirred for 2 to 5 minutes to obtain a curing agent.

주제와 경화제가 준비되면 주제 100중량부에 대하여 상기 경화제 50 내지 150중량부를 혼합한 후 골고루 교반하여 본 발명의 코팅 조성물을 얻는다. When the subject and the curing agent are prepared, 50 to 150 parts by weight of the curing agent are mixed with 100 parts by weight of the subject, and the mixture is stirred evenly to obtain the coating composition of the present invention.

이하, 실시 예를 통하여 본 발명에 대해 설명하고자 한다. 다만, 하기의 실시 예는 본 발명을 구체적으로 설명하기 위한 것으로, 본 발명의 범위를 하기의 실시 예로 한정하는 것은 아니다.Hereinafter, the present invention will be described by way of examples. However, the following examples are intended to illustrate the present invention in detail, and the scope of the present invention is not limited to the following examples.

(실시예)(Example)

비스페놀 A형 에폭시 수지(YD-128,국도화학)를 70℃로 가열하여 유동성을 증대시킨 상태로 제 1교반조에 투입한 다음 흄드 실리카(aerosil, degussa)를 투입하고 약 5분 동안 균일하게 혼합하였다. 그리고 이산화티탄, 규사, 탈크를 순차적으로 제 2교반조에 투입한 후 3분 정도 혼합물 전체를 교반하여 주제를 수득하였다. (YD-128, Kukdo Chemical Co., Ltd.) was heated to 70 ° C to increase the fluidity, and then charged into a first stirring tank. Then, fumed silica (aerosil, degussa) was added and mixed uniformly for about 5 minutes . Then, titanium dioxide, silica sand, and talc were sequentially added to the second stirring tank, and the whole mixture was stirred for about 3 minutes to obtain a subject.

상기에서 첨가량은 에폭시 수지 100중량부에 대하여 흄드 실리카를 5 내지 15중량부, 티타니아 15 내지 35중량부, 규사 10 내지 20중량부, 탈크 30 내지 70중량부였다. The addition amount is 5-15 parts by weight of fumed silica, 15-35 parts by weight of titania, 10-20 parts by weight of silica, and 30-70 parts by weight of talc, based on 100 parts by weight of epoxy resin.

다음으로, 방향족 아민(TH-451, 국도화학)을 55℃로 가열하여 제 2교반조에 투입한 다음 퓨란 수지(YLFN6, Hangzhou Fuyang Yubng Sculpt Material Co., Ltd)와 지방족 아민(디에틸렌트리아민, 뉴서울화공)을 투입하고 약 5분 동안 균일하게 혼합한 다음 3분간 정치시켰다. 그리고 제 2교반조에 흄드 실리카(aerosil, degussa), 탄산칼슘, 탈크를 순차적으로 투입한 후 3분 정도 혼합물 전체를 교반하여 경화제를 수득하였다. Next, the aromatic amine (TH-451, Kukdo Chemical Co., Ltd.) was heated to 55 ° C. and charged into a second stirring tank. Then, a furan resin (YLFN6, Hangzhou Fuyang Yubng Sculpt Material Co., Ltd.) and an aliphatic amine (diethylene triamine, NewShare Chemical Co.) was added, and the mixture was uniformly mixed for about 5 minutes and then allowed to stand for 3 minutes. Then, fumed silica (aerosil, degussa), calcium carbonate and talc were sequentially added to the second stirring tank, and the whole mixture was stirred for 3 minutes to obtain a curing agent.

상기에서 첨가량은 방향족 아민 100중량부에 대하여 퓨란 수지 60 내지 90중량부, 지방족 아민 10 내지 20중량부, 흄드 실리카 5 내지 15중량부, 탄산칼슘 60 내지 80중량부, 탈크 30 내지 50중량부였다. The addition amount is 60 to 90 parts by weight of furan resin, 10 to 20 parts by weight of aliphatic amine, 5 to 15 parts by weight of fumed silica, 60 to 80 parts by weight of calcium carbonate and 30 to 50 parts by weight of talc, based on 100 parts by weight of aromatic amine .

준비된 주제와 경화제는 1:1의 중량비로 혼합한 후 골고루 교반하여 고분자 코팅 조성물을 제조하였다. The prepared subject and the curing agent were mixed at a weight ratio of 1: 1, and then the mixture was uniformly stirred to prepare a polymer coating composition.

<물성측정실험>&Lt; Physical property measurement experiment &

상기 실시 예에서 제조된 고분자 코팅 조성물을 콘크리트 시편에 도포한 후 경화시켜 코팅막에 대한 물성측정을 시험하여 그 결과를 하기 표 1에 나타내었다. The polymer coating compositions prepared in the above examples were applied to concrete specimens and cured to test physical properties of the coating films. The results are shown in Table 1 below.

항목Item 측정결과 Measurement result 시험방법Test Methods 접착강도Adhesive strength 890kg/cm2 890 kg / cm 2 KS M ISO 4624:2002KS M ISO 4624: 2002 인장강도The tensile strength 1548kg/cm2 1548 kg / cm 2 KS M 3005:2003KS M 3005: 2003 압축강도Compressive strength 1468kg/cm2 1468 kg / cm 2 KS M 3015:2003KS M 3015: 2003 내산성(5% H2SO4 24hr)Acid (5% H 2 SO 4 24hr ) KS M ISO 2812-1KS M ISO 2812-1 내알칼리성(5% NaOH 24hr)Alkali resistance (5% NaOH 24 hr) KS M ISO 2812-1KS M ISO 2812-1 염수분무시험(500h)Salt spray test (500h) 외관 양호Good appearance KS D 9502KS D 9502

(○: 양호, △: 일부 pit 발생)(?: Good,?: Some pit generated)

상기 표 1의 결과를 참조하면, 접착강도 및 인장강도, 압축강도 면에서 모두 우수한 특성을 갖는 것으로 확인되었다. 또한, 내산성과 내알칼리성 역시 양호한 것으로 나타났다. 또한, 염수분무시험 결과 역시 외관이 양호한 것으로 나타나 염해에도 강하다는 것이 확인되었다. Referring to the results shown in Table 1, it was confirmed that both the adhesive strength, the tensile strength and the compressive strength were excellent. Also, the acid resistance and alkali resistance were also good. In addition, it was confirmed that the result of the salt spray test also showed a good appearance and was strong against salting.

이상, 본 발명은 일 실시 예를 참고로 설명되었으나 이는 예시적인 것에 불 균등한 실시 예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 보호 범위는 첨부된 청구범위에 의해서만 정해져야 할 것이다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. Accordingly, the true scope of protection of the present invention should be determined only by the appended claims.

Claims (5)

에폭시 수지, 탈크, 티타니아, 흄드 실리카, 규사를 포함하는 주제 100중량부에 대하여 방향족 아민, 지방족 아민, 퓨란수지, 탄산칼슘, 탈크, 흄드 실리카를 포함하는 경화제 50 내지 150중량부를 함유하는 것을 특징으로 하는 부식방지 및 방수용 고분자 코팅 조성물. And 50 to 150 parts by weight of a curing agent containing aromatic amine, aliphatic amine, furan resin, calcium carbonate, talc, and fumed silica with respect to 100 parts by weight of a subject including epoxy resin, talc, titania, fumed silica and silica sand Wherein the water-insoluble polymer coating composition is a water-insoluble polymer. 제 1항에 있어서, 상기 방향족 아민은 디아미노디페닐메탄(diaminodiphenylmethane)인 것을 특징으로 하는 부식방지 및 방수용 고분자 코팅 조성물. The coating composition of claim 1, wherein the aromatic amine is diaminodiphenylmethane. 제 1항에 있어서, 상기 지방족 아민은 디에틸렌트리아민(diethylene triamine)인 것을 특징으로 하는 부식방지 및 방수용 고분자 코팅 조성물. The coating composition of claim 1, wherein the aliphatic amine is diethylene triamine. 제 1항에 있어서, 상기 퓨란수지는 테트라하이드로퓨란(Tetrahydrofuran)인 것을 특징으로 하는 부식방지 및 방수용 고분자 코팅 조성물. 2. The coating composition of claim 1, wherein the furan resin is tetrahydrofuran. 주제를 조성하는 제 1조성단계와;
경화제를 조성하는 제 2조성단계와;
상기 주제 100중량부에 대하여 상기 경화제 50 내지 150중량부를 배합하는 배합단계;를 포함하며,
상기 제 1조성단계는 a)에폭시수지를 가열하여 제 1교반조에 투입하는 단계와, b)상기 가열된 에폭시 수지 100중량부에 대하여 흄드 실리카를 5 내지 15중량부를 상기 제 1교반조에 투입하여 혼합하는 단계와, c)상기 제 1교반조에 티타니아 15 내지 35중량부, 규사 10 내지 20중량부, 탈크 30 내지 70중량부를 순차적으로 투입하고 혼합하는 단계를 구비하고,
상기 제 2조성단계는 a)방향족 아민을 가열하여 제 2교반조에 투입하는 단계와, b)상기 가열된 방향족 아민 100중량부에 대하여 퓨란 수지 60 내지 90중량부와 지방족 아민 10 내지 20중량부를 상기 제 2교반조에 투입한 후 혼합하는 단계와, c)상기 제 2교반조에 흄드 실리카 5 내지 15중량부, 탄산칼슘 60 내지 80중량부, 탈크 30 내지 50중량부를 순차적으로 투입하고 혼합하는 단계를 구비하는 것을 특징으로 하는 부식방지 및 방수용 고분자 코팅 조성물의 제조방법.


A first composition step of forming a subject;
A second composition step of forming a curing agent;
And 50 to 150 parts by weight of the curing agent relative to 100 parts by weight of the subject,
Wherein the first composition step comprises the steps of: a) heating the epoxy resin and charging it into the first stirring vessel; b) adding 5 to 15 parts by weight of fumed silica to 100 parts by weight of the heated epoxy resin, And c) adding 15 to 35 parts by weight of titania, 10 to 20 parts by weight of silica, and 30 to 70 parts by weight of talc to the first agitating tank,
Wherein the second composition step comprises the steps of: a) heating the aromatic amine and introducing the aromatic amine into the second stirring tank; b) mixing 60 to 90 parts by weight of the furan resin and 10 to 20 parts by weight of the aliphatic amine with 100 parts by weight of the heated aromatic amine; C) adding and mixing 5 to 15 parts by weight of fumed silica, 60 to 80 parts by weight of calcium carbonate and 30 to 50 parts by weight of talc to the second agitating tank, and mixing the mixture in the second agitating tank; Wherein the water-insoluble polymer coating composition is a water-insoluble polymer.


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KR100603898B1 (en) * 2005-12-30 2006-07-24 한토산업 (주) Repairing and strengthening polymer composition having elastic moduluscomparable to concrete for air and under water structures
KR101429221B1 (en) 2014-01-07 2014-08-12 주식회사 경민화학 Epoxy-base paint composition for wetting surface with excellent chemical-resistance, thermoelastic property, waterproof property, anti-corrosiveness and coatability

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KR102019152B1 (en) * 2018-12-19 2019-09-09 한성크린텍주식회사 Piping and metal corrosion resistant polymer coating composition
KR20220165098A (en) * 2021-06-07 2022-12-14 국도화학 주식회사 Coating composition with high thixotropy and low viscosity

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