KR20160062458A - A winter mushroom dried powder and the making method thereof - Google Patents

A winter mushroom dried powder and the making method thereof Download PDF

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KR20160062458A
KR20160062458A KR1020140165213A KR20140165213A KR20160062458A KR 20160062458 A KR20160062458 A KR 20160062458A KR 1020140165213 A KR1020140165213 A KR 1020140165213A KR 20140165213 A KR20140165213 A KR 20140165213A KR 20160062458 A KR20160062458 A KR 20160062458A
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mushroom
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L31/00Edible extracts or preparations of fungi; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/30Encapsulation of particles, e.g. foodstuff additives
    • A23P10/35Encapsulation of particles, e.g. foodstuff additives with oils, lipids, monoglycerides or diglycerides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S435/00Chemistry: molecular biology and microbiology
    • Y10S435/8215Microorganisms
    • Y10S435/911Microorganisms using fungi

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Abstract

Provided is a method for manufacturing dried winter mushroom powder comprising: a steaming step of steaming winter mushrooms, which have been sorted and washed and of which the roots are removed, with steam at 100-120°C for 10-40 minutes so as to sterilize the same and prevent discoloration in the case of drying; a first vacuum drying step of putting the steamed winter mushrooms in a vacuum dryer and drying the same at 35-50°C for 8-12 hours while reducing pressure by sucking the air inside the vacuum dryer with a vacuum pump, so as to allow the moisture in the winter mushrooms to get sucked out by decompression, thereby densely form fine holes on the whole winter mushrooms; a second drying step of drying the firstly vacuum dried winter mushrooms at 50-70°C for 2-5 hours under atmospheric pressure; a first pulverization step of pulverizing the secondarily dried winter mushrooms into coarse granules of 0.5-2 mm; and a second pulverization step of pulverizing the firstly pulverized coarse granules of the winter mushrooms into fine particles of 120-300 mesh. Additionally provided is the dried winter mushroom powder manufactured by the method.

Description

팽이버섯 건조분말의 제조방법 및 이를 통해 제조된 팽이버섯 건조분말{A winter mushroom dried powder and the making method thereof}Technical Field [0001] The present invention relates to a method for producing a dried powder of a top mushroom,

본 발명은 팽이버섯을 감압건조과정을 통해 미세분말화하여 각종 영양성분의 체내흡수율을 높일 수 있도록 하면서 휴대 및 취식의 편의성과 취식감을 향상시키기 위한 팽이버섯 건조분말의 제조방법 및 이를 통해 제조된 팽이버섯 건조분말에 관한 것으로, 더욱 상세하게는 선별 수세되고 밑동이 제거된 팽이버섯을 100 ~ 120℃의 스팀으로 10 ~ 40분간 쪄서 멸균처리하면서 건조시 변색방지되게 하는 스팀처리단계와, 스팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압펌프로 감압건조기의 내부공기를 흡입하여 감압하면서 35 ~ 50℃의 온도로 8 ~ 12시간 동안 건조처리하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯에 전체적으로 조밀하게 미세구멍이 천공되도록 하는 1차감압건조단계와, 1차 감압건조된 팽이버섯을 대기압하에서 50 ~ 70℃의 온도로 2 ~ 5시간 동안 건조처리하는 2차건조단계와, 2차 건조된 팽이버섯을 0.5 ~ 2mm의 입도로 조분쇄(粗粉碎)하는 1차분쇄단계와, 1차 조분쇄된 팽이버섯을 120 ~ 300mesh의 입도를 지니도록 미분쇄(微粉碎)하여 분말화는 2차분쇄및완성단계를 통해 제조하는 것을 특징으로 하는 팽이버섯 건조분말의 제조방법 및 이를 통해 제조된 팽이버섯 건조분말에 관한 것이다.
The present invention relates to a method for producing a dried powder of mushroom mushroom to improve the convenience of carrying and eating, and to improve the mushroom feeling, while making it possible to increase the absorption rate of various nutrients in the body by making fine mushroom through a reduced pressure drying process, More particularly, the present invention relates to a mushroom dried powder, which comprises a steaming treatment step for sterilizing the top mushroom which has been selectively washed and removed with a base and steamed at 100 to 120 ° C. for 10 to 40 minutes to prevent discoloration during drying, In the condition that the top mushroom was put into the decompression dryer, the inside air of the decompression dryer was sucked by the decompression pump and dried at 35 ~ 50 ℃ for 8 ~ 12 hours while the decompression was performed. A first vacuum drying step in which fine holes are drilled in the wholly mushroom as a whole while being sucked by the first vacuum drying step, (2) drying at 50 to 70 ° C under atmospheric pressure for 2 to 5 hours, (2) primary pulverization step of coarsely pulverizing the second dried top mushroom to a particle size of 0.5 to 2 mm, and , The first crude pulverized top mushroom is finely pulverized to have a particle size of 120 to 300 mesh, and the pulverization is carried out through a second pulverizing and finishing step. The present invention relates to a dried mushroom powder.

일반적으로 팽이버섯(flammulina velutipes)은 늦가을부터 이듬해 봄까지 각종 활엽수의 고목줄기나 그루터기에서 군생하는 버섯으로, 야생종은 희미한 황갈색 또는 암갈색을 띄며 시판되는 팽이버섯은 균상재배에 의한 것으로 콩나물 모양으로 갓이 열려 있지 않고 자루가 길며 백색이나 크림색을 띈다.
In general, flammulina velutipes is a mushroom that grows in the stems and stumps of various hardwoods from late autumn to the following spring. The wild species is faintly tan or dark brown. The commercially available top mushrooms are cultivated by bean sprouts, It is not open but has a long, white or creamy color.

이러한 팽이버섯은 90%정도가 수분이고 나머지 성분으로 단백질, 지방질, 당질, 섬유, 칼륨, 인, 비타민 등이 함유되어 있으며, 팽이버섯의 몸체는 세포벽으로 덮여 있으며 세포벽에는 셀룰로오스와 키틴, 키토산, 푸코스(fucose), 아라비노스(arabinose), 마노스(mannose) 등의 다당류나 단당류 성분이 함유되어 있는데, 이중 키토산에는 β-글루칸이 다량 함유되어 있어 인체 면역기능을 활성화하여 암세포의 증식과 재발을 억제하고 혈당과 혈중 콜레스테롤을 감소시키며 지질대사를 개선하여 체지방형성과 축적을 억제하고 혈소판 응집억제작용을 통해 혈액흐름을 촉진시키는 혈행개선효과가 있으며, 또한 팽이버섯에는 식이섬유가 다량 함유되어 있어 장내 자극을 통해 배설력을 높여주면서 지방이 체내에 흡수되기 전에 배설시켜 내장지방을 감소시키고 피부 보습성분인 트레할로스(trehalose)라는 당분이 포함되어 있어 피부에 유익한 작용을 하는 것으로 알려져 있다.
The top mushroom is 90% water content, and the other ingredients are protein, lipid, carbohydrate, fiber, potassium, phosphorus, vitamin. The body of the mushroom is covered with cell wall. Cell wall contains cellulose, chitin, chitosan, It contains polysaccharides and monosaccharides such as fucose, arabinose and mannose. Chitosan contains a large amount of β-glucan, which activates the immune system of the body and promotes the proliferation and recurrence of cancer cells. Inhibits blood glucose and blood cholesterol, improves lipid metabolism, inhibits body fat accumulation and accumulation, and promotes blood flow through platelet aggregation inhibiting action. In addition, the mushroom has a large amount of dietary fiber, Stimulating the excretion of the body by increasing the excretion of the body before it is excreted in the body to reduce visceral fat Contains a sugar called trehalose moisturizer (trehalose) It is known that the beneficial effects on the skin.

상기와 같이 다양한 효능을 지닌 팽이버섯은 생(生)으로 취식하기 어려워 각종 요리 등에 소량 첨가되어 조리된 형태로 취식하고 있어 간편하게 휴대하고 다니면서 언제 어디서든 용이하게 취식할 수 없는 문제점이 있었으며, 휴대 및 취식의 편의성을 위해 팽이버섯을 통상의 버섯 가공방법에 따라 60 ~ 70℃의 온도에서 12 ~ 15시간 동안 가열 건조처리하는 경우에는 열수축에 의해 가는 실형태로 건조되어 이를 취식시 잘 씹히지 않은 상태로 삼켜져 몸속에서 흡수되지 않고 그대로 배변으로 배출되어 영양성분의 체내흡수에 큰 도움을 주지 못하고 취식감이 떨어지는 문제점이 있었으며, 또한 건조처리한 실형태의 팽이버섯을 통상의 커터형 분쇄기 등으로 분쇄하여 취식하는 경우에는 분쇄과정에서 섬유질로 된 팽이버섯이 휘어지거나 서로 뭉쳐지면서 0.5 ~ 2mm 정도의 입도를 지닌 조분쇄(粗粉碎)만 가능하고 미세한 분말형태로는 분쇄되지 않으며 조분쇄된 팽이버섯을 취식시에는 입도가 너무 커서 소화흡수가 어렵고 질감과 취식감이 떨어짐으로써 티백 등으로 만들어 차형태로 섭취해야만 하는 문제점이 있었으며, 미분쇄를 위해 팽이버섯에 포함된 수분함량을 완전히 제거하기 위하여 70℃보다 높은 온도에서 건조처리하거나 15시간을 초과하여 건조처리시에는 팽이버섯이 건조과정에서 타버리거나 열변형 및 탈색되어 상품성이 극히 저하되고 취식할 수 없는 문제점이 있었다.
As described above, the mushrooms having various effects are difficult to be cooked raw, so they are added in a small amount to various kinds of dishes and cooked in a cooked form. Therefore, there is a problem that they can be easily carried and can not be taken anytime and anywhere. For the convenience of eating, the top mushroom is heated and dried at 60 ~ 70 ℃ for 12 ~ 15 hours according to the usual mushroom processing method. It is dried in thin form by heat shrinkage, And thus it is not absorbed in the body and is discharged into the bowel movement as it is, so that it does not greatly contribute to the absorption of nutrients into the body, and there is a problem in that the feeling of bodily sensation is lowered. Further, the dried bamboo mushroom of the dried form is pulverized In the case of eating, the top mushroom made of fibrous material is crushed or aggregated It is possible to grind only the coarse powder having a particle size of about 0.5 to 2 mm and it is not pulverized in the form of fine powder, and when the coarse powdered mushroom is fed, the particle size is too large to be digested and absorbed, . In order to completely remove the moisture content of the mushroom, the mushroom was dried at a temperature higher than 70 ° C, or when the mushroom was dried for more than 15 hours, the mushroom There is a problem that it is burned, heat-deformed and discolored in the drying process and the merchantability is extremely lowered and it can not be consumed.

한편, 건조된 버섯가공방법에 관한 종래기술로서 대한민국 공개특허공보 공개번호 제 10-1993-0012105호에서는 적어도 30cm이상의 지름, 바람직하기로는 38 ~ 80cm의 지름을 가지며 높이가 적어도 10cm 이상인, 바람직하기로는 10 ~ 20cm인 암반, 바람직하기로는 원통형의 화강암으로 구성되고 상호 밀착되며, 상기 암반중 하나는 고정되고, 다른 하나는 이를 회전시키는 수단으로 인해 회전시키는 분쇄기에 1시간당 1kg내지 10kg의 건조된 영지버섯을 가하고 상기 밀착된 암반 둘레에서 토출되는 분쇄된 영지버섯을 분급기를 통해 분류하고, 원하는 메쉬인 경우는 제품으로 수거하고, 그보다 더 큰 것은 상기 원료 공급기로 공급되거나 또는 상기 분쇄기와 같은 형태이나 그 회전속도가 상기 1차 분쇄기보다 더 큰 제2차 분쇄기로 공급되어 재차 분쇄된 영지버섯을 수거하거나 선택적으로 같은 방법으로 분리되어 제3차 분쇄기, 아니면 제1차 또는 제2차 분쇄기로 보내져서 같은 방법으로 최종 분쇄된 영지버섯을 수거하는 것으로 구성됨을 특징으로 하는 건조된 영지버섯의 분쇄방법이 개시되었으나, 이러한 맷돌방식의 종래기술에 일반적인 방법으로 건조처리된 팽이버섯을 투입하여 분쇄하는 경우에는 섬유질의 팽이버섯이 서로 엉겨붙어 뭉치면서 분쇄되지 않는 문제점이 있었다.
On the other hand, Korean Patent Laid-Open Publication No. 10-1993-0012105 discloses a method of processing dried mushroom, which has a diameter of at least 30 cm, preferably 38 to 80 cm, and a height of at least 10 cm, Preferably 1 to 10 kg of dried ginger mushroom per hour, in a crusher which is composed of rock masses of 10 to 20 cm, preferably cylindrical granite and which are in close contact with each other, one of which is fixed and the other is rotated by means of rotating it And the crushed gingival mushroom discharged around the tightly adhering rocks are classified through a classifier and collected in the case of a desired mesh, and the larger one is supplied to the raw material feeder or is shaped like the crusher or rotated The speed is supplied to the second mill which is larger than the first mill to collect the milled gingko mushrooms again Or optionally in the same manner, and sent to the third mill, the first mill or the second mill to collect the final milled gingko mushrooms in the same manner. However, in the case of pulverizing the dried mushroom which has been dried in the conventional method of the millstone method, there is a problem that the mushrooms of the fibrous mushroom are clumped together and are not pulverized.

본 발명은 상기와 같은 문제점을 개선하기 위한 것으로 선별 수세된 팽이버섯을 스팀으로 쪄서 팽이버섯의 수분이 빠져나가지 않은 상태로 가온되어 익혀짐에 따라 건조시 변색이 방지되고 멸균처리되도록 하며, 스팀처리된 팽이버섯을 감압건조기에 투입하고 내부공기를 지속적으로 흡입하면서 낮은 온도로 서서히 1차건조하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯 전체에 미세구멍이 천공되도록 함으로써 2차건조후 조분쇄 및 미분쇄과정에서 팽이버섯에 천공된 미세구멍에 의해 실형태의 팽이버섯이 휘어지거나 서로 뭉치지 않고 120 ~ 300mesh의 입도를 지닌 미세한 분말형태로 용이하게 분쇄처리되도록 하여 휴대 및 취식의 편의성을 높이면서 질감과 취식감을 향상시키고 미세분말화로 각종 영양성분의 체내흡수율을 높이는 것에 그 목적이 있다.
The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method for preventing the discoloration and sterilization of dried mushrooms by steaming steamed mushrooms, The dried mushroom was put into a decompression dryer, and the inside air was continuously sucked, and gradually dried at a low temperature. During the drying process, the water contained in the mushroom was sucked by the decompression, and the fine holes were drilled in the whole mushroom In the process of coarsely crushing and pulverizing after the second drying, the top mushroom of the yarn form is bent by the fine holes drilled in the top mushroom, and it is easily pulverized in the form of fine powder having a particle size of 120 to 300mesh, It improves the texture and eating sensation while improving the convenience of eating, The purpose is to increase the absorption rate.

이러한 목적을 달성하기 위하여 선별 수세되고 밑동이 제거된 팽이버섯을 100 ~ 120℃의 스팀으로 10 ~ 40분간 쪄서 멸균처리하면서 건조시 변색방지되게 하는 스팀처리단계와, 팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압펌프로 감압건조기의 내부공기를 흡입하여 감압하면서 35 ~ 50℃의 온도로 8 ~ 12시간 동안 건조처리하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯에 전체적으로 조밀하게 미세구멍이 천공되도록 하는 1차감압건조단계와, 1차 감압건조된 팽이버섯을 대기압하에서 50 ~ 70℃의 온도로 2 ~ 5시간 동안 건조처리하는 2차건조단계와, 2차 건조된 팽이버섯을 0.5 ~ 2mm의 입도로 조분쇄(粗粉碎)하는 1차분쇄단계와, 1차 조분쇄된 팽이버섯을 120 ~ 300mesh의 입도를 지니도록 미분쇄(微粉碎)하여 분말화는 2차분쇄및완성단계를 통해 팽이버섯 미분말을 제조하는 것에 본 발명의 특징이 있다.
In order to achieve the above object, the present invention provides a steam processing method comprising: steam-treating a top mushroom which has been selectively washed and removed with a base to steam for 10 to 40 minutes at a temperature of 100 to 120 ° C to sterilize and prevent discoloration during drying; , The inside air of the decompression dryer is sucked by the decompression pump and decompressed, and dried at a temperature of 35 to 50 ° C for 8 to 12 hours. During the drying process, the water contained in the top mushroom is sucked by the decompression, A second drying step of drying the first decompression dried dried mushroom at a temperature of 50 to 70 캜 for 2 to 5 hours under atmospheric pressure, The first step of pulverizing the tea-dried top mushroom to a particle size of 0.5 to 2 mm and the first step of pulverizing the top mushroom to finely pulverize to have a particle size of 120 to 300 mesh, The The present invention is characterized in that the finely pulverized mushroom powder is produced through the second milling and finishing steps.

상기와 같이 본 발명에 의하면 선별 수세된 팽이버섯을 스팀으로 쪄서 팽이버섯의 수분이 빠져나가지 않은 상태로 가온되어 익혀짐에 따라 건조시 변색이 방지되고 멸균처리되며, 스팀처리된 팽이버섯을 감압건조기에 투입하고 내부공기를 지속적으로 흡입하면서 낮은 온도로 서서히 1차건조하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯 전체에 미세구멍이 천공됨으로써 2차건조후 조분쇄 및 미분쇄과정에서 팽이버섯에 천공된 미세구멍에 의해 실형태의 팽이버섯이 휘어지거나 서로 뭉치지 않고 120 ~ 300mesh의 입도를 지닌 미세한 분말형태로 용이하게 분쇄처리되도록 되어 있어 휴대 및 취식의 편의성을 높이면서 질감과 취식감을 향상시키고 미세분말화로 각종 영양성분의 체내흡수율을 높일 수 있는 효과가 있다.
As described above, according to the present invention, when the top mushroom washed with water is steamed, the moisture of the mushroom is warmed without getting out of the mushroom, so that discoloration during drying is prevented and the sterilized mushroom is steam- And slowly inhale the internal air while gradually drying at a low temperature. During the drying process, the water contained in the mushroom is sucked by the decompression, and the fine holes are drilled in the mushroom as a whole. In the pulverization process, the pore mushrooms are pierced by the micropores drilled in the mushroom, and they are easily pulverized in a fine powder form having a particle size of 120 to 300 mesh without bending or aggregation of the mushroom, thereby enhancing the convenience of carrying and eating It has the effect of improving texture and eating sensation and increasing the absorption rate of various nutrients in the body by fine powdering .

도 1은 본 발명에 따른 팽이버섯 건조분말의 제조공정을 단계별로 나타낸 블록도BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing a stepwise process for producing a dried mushroom powder according to the present invention;

본 발명은 휴대 및 취식의 편의성을 높이면서 취식감을 향상시키고 미세분말화로 각종 영양성분의 체내흡수율을 높일 수 있도록 팽이버섯을 건조 및 분쇄하여 분말화하는 방법 및 이를 통해 제조된 팽이버섯 건조분말에 관한 것으로, 선별 수세되고 밑동이 제거된 팽이버섯을 스팀으로 쪄서 멸균처리하면서 건조시 변색방지되게 하는 스팀처리단계와, 스팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압펌프로 감압건조기의 내부공기를 흡입하여 감압하면서 낮은 온도로 일정시간 동안 건조처리하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 미세구멍이 천공되도록 하는 1차감압건조단계와, 1차 감압건조된 팽이버섯을 대기압하에서 좀더 높은 온도로 짧은 시간 동안 건조처리하는 2차건조단계와, 2차 건조된 팽이버섯을 조분쇄(粗粉碎)하는 1차분쇄단계와, 1차 조분쇄된 팽이버섯을 미분쇄(微粉碎)하여 분말화는 2차분쇄및완성단계로 구성된다.
The present invention relates to a method for drying and crushing powdery mushrooms so as to increase the convenience of carrying and eating while improving the feeling of eating and enhancing the absorption rate of various nutrients in the body by fine powdering, and a method for preparing the dried mushroom powder A steam treatment step for sterilizing the top mushroom which has been selectively washed with water and washed with steam to prevent discoloration during drying while being sterilized, and a step for treating the inside air of the decompression dryer with the decompression pump A step of drying at a low temperature for a certain period of time while sucking and decompressing the water to reduce the moisture contained in the mushroom in the drying process so that the micropores are perforated while being sucked by the decompression; A second drying step of drying at a higher temperature for a short time under an atmospheric pressure, To be pulverized (粗 粉碎) primary grinding step, and the first tank to the pulverized mushroom milling (微 粉碎) powdered which is composed of the second milling, and completion.

이하 본 발명에 따른 바람직한 구성을 각 단계별로 구체적으로 살펴보면 다음과 같다.
Hereinafter, preferred embodiments of the present invention will be described in detail.

1. 스팀처리단계1. Steam treatment step

선별 수세되고 밑동이 제거된 팽이버섯을 100 ~ 120℃의 스팀으로 10 ~ 40분간 쪄서 멸균처리하면서 건조시 변색방지되게 하는 단계로서, 일정크기의 선별된 팽이버섯을 물로 세척하여 표면에 묻어있는 각종 이물질을 제거하고 하부의 밑동을 절단제거한 다음 100 ~ 120℃의 스팀에서 10 ~ 40분간 찜으로써 팽이버섯의 수분이 외부로 빠져나가지 않은 상태로 가온되어 익혀짐에 따라 건조단계에서 가열에 따른 변색이 방지되면서 멸균처리된다.
The step of sterilizing the top mushroom which has been washed with water and removed from the base and steamed at 100 ~ 120 ℃ for 10 ~ 40 minutes to prevent discoloration during drying. The selected top mushroom of a certain size is washed with water and various kinds of surface After removing the foreign substance and cutting off the bottom base, it is steamed at 100 ~ 120 ℃ for 10 ~ 40 minutes, so that the moisture of the mushroom is warmed to the outside without getting out, And sterilized.

이 때, 스팀의 온도가 120℃를 초과하거나 40분 이상 스팀을 가하는 경우에는 팽이버섯이 열변형되고 내부의 영양성분이 파괴되는 문제점이 발생되며, 스팀의 온도가 100℃ 미만이거나 10분 이하로 스팀을 가하는 경우에는 팽이버섯이 전체적으로 고르게 익지않아 건조단계에서 일부 변색되는 문제점이 발생된다.
In this case, when the temperature of the steam exceeds 120 ° C or the steam is applied for 40 minutes or more, the top mushroom is thermally deformed and the nutrients in the inner part are destroyed. If the temperature of the steam is less than 100 ° C or less than 10 minutes When steam is applied, the top mushroom is not uniformly ripened as a whole, causing some discoloration in the drying step.

2. 1차감압건조단계2. The first decompression drying step

스팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압펌프로 감압건조기의 내부공기를 지속적으로 흡입하여 감압하면서 35 ~ 50℃의 온도로 8 ~ 12시간 동안 1차적으로 건조처리하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯에 전체적으로 조밀하게 미세구멍이 천공되도록 하는 단계로서, 상기 감압건조기와 연결된 감압펌프로 40 ~ 60kgf/㎠의 압력으로 감압건조기의 내부공기를 흡입하여 감압건조기 내부를 일정하게 감압하며 감압시 감압건조기의 내부온도를 35 ~ 50℃의 저온으로 설정하여 90%정도의 수분을 함유하고 있는 팽이버섯으로부터 건조과정에서 수분이 빨려나가면서 팽이버섯에 전체적으로 미세구멍이 조밀하게 천공되고 이에 따라 2차건조 후 분쇄과정에서 팽이버섯에 전체적으로 조밀하게 천공된 미세구멍에 의해 통상의 커터형 분쇄기를 통해 분쇄시 실형태의 팽이버섯이 휘어지거나 서로 뭉치지 않고 120 ~ 300mesh의 입도를 지닌 미세한 분말형태로 용이하게 분쇄처리된다.
While the steamed mushroom was put into the decompression dryer, the internal air of the decompression dryer was continuously sucked by the decompression pump and the primary drying was performed at a temperature of 35 to 50 ° C. for 8 to 12 hours while the decompression was performed. The step of piercing the fine holes as a whole in the top mushroom as the water contained in the mushroom is sucked by the decompression, the method comprising the steps of: sucking the inside air of the reduced pressure dryer at a pressure of 40 to 60 kgf / The inside of the decompression dryer is decompressed constantly. During the decompression, the internal temperature of the decompression dryer is set at a low temperature of 35 to 50 ° C. From the top mushroom containing about 90% of water, the moisture is sucked in the drying process, The micropores are drilled in a dense manner, and thus, after the secondary drying, By the three holes, when the powder is crushed through a conventional cutter-type crusher, the top-shaped mushroom of the yarn form is warped or easily pulverized in the form of a fine powder having a particle size of 120 to 300 mesh without being bundled together.

한편, 감압펌프로 감압시 감압펌프의 압력이 40kgf/㎠ 미만으로 유지되면 팽이버섯으로부터 수분이 빨려나오지 않아 미세구멍이 천공되지 않고 감압펌프의 압력이 60kgf/㎠를 초과하면 팽이버섯의 조직이 찢어지거나 떨어져나가 손상되는 문제점이 발생되며 감압건조기 내의 온도를 50℃ 초과하는 온도로 가온시에는 팽이버섯의 표면이 타면서 검거나 누렇게 변색되어 상품성이 저하되고 취식시 탄맛이 나는 문제점이 발생된다.
On the other hand, when the pressure of the decompression pump is kept below 40 kgf / ㎠ when the decompression pump is decompressed, the water is not drawn from the top mushroom and the fine holes are not punctured. If the pressure of the decompression pump exceeds 60 kgf / And when it is heated to a temperature exceeding 50 ° C in the decompression dryer, the surface of the mushroom is burned, and the mushroom is discolored to discolor, resulting in a deterioration in commerciality and a taste of the mushroom.

상기와 같이 1차감압건조단계를 거친 팽이버섯의 수분함량은 10 ~ 20중량%로 유지되도록 하는 것이 바람직하다.
It is preferable that the moisture content of the top mushroom after the first vacuum drying step is maintained at 10 to 20% by weight.

3. 2차건조단계3. Second drying step

1차 감압건조된 팽이버섯을 50 ~ 70℃의 온도로 2 ~ 5시간 동안 2차적으로 건조처리하는 단계로서, 감압펌프에 의한 감압을 중단하고 대기압하에서 감압건조기 내부의 온도를 1차감압건조단계보다 높이고 단시간동안 가열하여 팽이버섯의 수분함량이 3 ~ 8중량%가 되도록 하며, 2차건조처리된 팽이버섯의 수분함량이 3중량% 이하로 건조시에는 건조된 팽이버섯의 표면이 타거나 열손상되어 맛과 향이 저하되며 수분함량이 8중량%를 초과하는 경우에는 수분함량이 너무 많아 분쇄과정에서 입자끼리 서로 엉켜붙어 미세한 분말상태로 분쇄되지 않는 문제점이 발생한다.
The step of secondarily drying the decompressed dried mushroom at a temperature of 50 to 70 ° C for 2 to 5 hours, the decompression by the decompression pump is stopped, and the temperature inside the decompression dryer is reduced to the first reduced pressure drying step And the moisture content of the top mushroom is 3 ~ 8 wt%. When the moisture content of the top mushroom is less than 3 wt%, the surface of the dried top mushroom is burned or heat If the moisture content exceeds 8% by weight, the moisture content is too large to cause the particles to be entangled with each other during the pulverization process, resulting in a problem of not being pulverized into a fine powder state.

한편, 감압건조기 내의 온도를 70℃ 초과하는 온도로 가온시에는 팽이버섯의 표면이 타면서 검거나 누렇게 변색되어 상품성이 저하되고 취식시 탄맛이 나는 문제점이 발생된다.
On the other hand, when the temperature in the decompression dryer is heated to a temperature exceeding 70 ° C, the surface of the mushroom is burned, and the mushroom becomes discolored or blackened, resulting in a deterioration of commerciality and a taste of mushroom.

4. 1차분쇄단계4. Primary crushing step

2차 건조된 팽이버섯을 0.5 ~ 2mm의 입도로 1차적으로 조분쇄(粗粉碎)하는 단계로서, 가온건조된 팽이버섯을 상온에서 자연냉각시킨 후 통상의 커터형 분쇄기를 이용하여 실형태로 건조된 팽이버섯을 1차적으로 0.5 ~ 2mm 정도의 평균입도로 조분쇄하여 2차분쇄단계에서 미세분말형태로 용이하게 분쇄되도록 한다.
The step of first pulverizing the second dried top mushroom to a particle size of 0.5 to 2 mm, wherein the heated top mushroom is naturally cooled at room temperature and dried in an actual form using a conventional cutter-type pulverizer Is first pulverized to an average particle size of about 0.5 to 2 mm, and is easily pulverized into a fine powder form in the second pulverization step.

5. 2차분쇄및완성단계5. 2nd crushing and finishing step

1차 조분쇄된 팽이버섯을 질감 및 취식감과 체내흡수율을 높이기 위해 120 ~ 300mesh의 입도를 지니도록 2차적으로 미분쇄(微粉碎)하여 분말화함으로써 팽이버섯 건조분말을 완성하는 단계로서, 종래의 60 ~ 70℃의 온도로 12 ~ 15시간 단순 가열 건조처리시에는 섬유질로 된 실형태의 팽이버섯이 분쇄과정에서 휘어지거나 서로 뭉쳐지면서 0.5 ~ 2mm 정도의 입도를 지닌 조분쇄만 가능하고 미세한 분말형태로는 분쇄되지 않는 문제점이 있었으나, 본 발명에서는 1차감압건조처리에 따라 팽이버섯에 전체적으로 미세구멍이 조밀하게 천공되면서 팽이버섯의 세포벽과 섬유질에도 무수한 공극(空隙)이 형성되어 통상의 커터형 분쇄기를 통해 분쇄시 일정입도로 조분쇄된 팽이버섯이 휘어지거나 서로 뭉치지 않고 더 잘게 분쇄되면서 120 ~ 300mesh의 평균입도를 지닌 미세한 분말형태로 분쇄처리되며, 상기와 같이 미분쇄된 팽이버섯 미분말은 부드러운 가루형태로 휴대 및 취식의 편의성이 향상되고 취식시 질감 및 취식감이 뛰어날 뿐 아니라 섭취시 체내흡수율이 높아 팽이버섯에 포함된 각종 영양성분이 효율적으로 흡수된다.
The step of finely pulverizing and finely pulverizing the first crude pulverized mushroom so as to have a grain size of 120 to 300 mesh in order to increase the texture and the water absorption and the absorption rate in the body, In the case of simple heating and drying treatment at 60 ~ 70 ℃ for 12 ~ 15 hours, fiber-like top mushrooms are bent or aggregated with each other in the pulverization process so that only crude pulverization with a particle size of 0.5 ~ 2 mm is possible. However, in the present invention, fine pores are thoroughly drilled in the top mushroom as a whole in accordance with the first vacuum drying process, so that innumerable pores are formed in cell walls and fibers of the top mushroom, , The crushed top mushroom was crushed to a predetermined particle size and crushed to a finer size without being clumped to each other and had an average particle size of 120 to 300 meshes The finely pulverized top mushroom powder as described above has a soft powder form, which improves the convenience of carrying and eating, and is excellent in texture and texture at the time of feeding, and also has a high absorption rate in the body during ingestion, so that it is included in the top mushroom Various nutritional ingredients are efficiently absorbed.

또한, 상기 미분쇄된 팽이버섯 미분말은 분말형태 그대로 취식하거나 타정하여 환형태로 만들어 간편하게 휴대하고 다니면서 언제 어디서든 쉽게 섭취가능하도록 되어 있다.
In addition, the finely pulverized finely divided mushroom powder can be easily ingested at any time by carrying it in a form of powder, or in a form of a ring, which is easily carried around.

이하 본 발명에 따른 바람직한 실시예는 다음과 같다.
Hereinafter, preferred embodiments according to the present invention will be described.

< 실시예 1 >&Lt; Example 1 >

선별 수세되고 밑동이 제거된 팽이버섯을 110℃의 스팀으로 30분간 쪄서 멸균처리하면서 건조시 변색방지되게 하고, 스팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압펌프로 50kgf/㎠의 압력으로 감압건조기의 내부공기를 흡입하여 감압건조기의 내부를 감압하면서 내부 온도를 40℃로 가온시켜 10시간 동안 1차 건조처리하며, 1차 감압건조된 팽이버섯을 대기압하에서 60℃의 온도로 3시간 동안 2차 건조처리하고, 2차 건조된 팽이버섯을 커터형 분쇄기를 이용하여 평균입도가 1mm가 되도록 조분쇄하고 조분쇄된 팽이버섯을 다시 200mesh의 평균입도를 지니도록 미분쇄하여 분말화된 팽이버섯 건조분말을 제조하였다.
The top mushroom which was washed with water and removed the base was steamed with steam at 110 ° C for 30 minutes to sterilize and prevent discoloration during drying. The steamed mushroom was placed in a vacuum dryer, and the pressure was reduced to 50 kgf / The inside air of the decompression dryer was sucked, the inside of the decompression dryer was decompressed, the inside temperature was raised to 40 캜, and the primary drying treatment was performed for 10 hours. The primary decompression dried top mushroom was heated at 60 캜 for 3 hours Secondly, the second dried top mushroom was crushed to a mean particle size of 1 mm using a cutter-type crusher, the crushed top mushroom was finely pulverized again to have an average particle size of 200 mesh, and the powdered top mushroom A dry powder was prepared.

< 비교예 1 >&Lt; Comparative Example 1 &

선별 수세되고 밑동이 제거된 팽이버섯을 통상의 가열건조방법에 따라 60℃온도로 14시간 동안 건조처리하며, 커터형 분쇄기를 이용하여 건조처리된 팽이버섯을 평균입도가 1mm로 조분쇄된 팽이버섯 건조분말을 제조하였다.
The top mushroom, which had been selectively washed with water and removed from the base, was dried at a temperature of 60 ° C for 14 hours in accordance with a conventional heating and drying method. The top mushroom, which had been dried using a cutter-type crusher, A dry powder was prepared.

< 관능평가 ><Sensory Evaluation>

상기 실시예 1과 비교예 1의 팽이버섯 건조분말을 이용하여 관능평가를 실시하였다.
The sensory evaluation was carried out using the dried mushroom powder of Example 1 and Comparative Example 1.

10 ~ 60대 남녀 각 5명씩 총 60명의 평가대상자를 선정하고, 씹는 질감(조직감), 맛, 향, 전체적인 취식감에 관하여 평점을 1점(매우 나쁘다) ~ 10점(매우 좋다) 사이에서 평가하도록 하는 10점 평점법을 사용하여 5회씩 관능평가하고 각 나이대별 관능평가의 평균값을 < 표 1 > 에 나타내었다.
A total of 60 people were selected for each of the 5 male and 5 female students aged 10 to 60 and the rating was evaluated between 1 point (very bad) and 10 points (very good) regarding the texture of chewing (texture), taste, The sensory evaluation was performed five times using the 10-point rating method, and the average value of the sensory evaluation by each age group is shown in Table 1.

실시예1과 비교예1의 관능평가 결과The sensory evaluation results of Example 1 and Comparative Example 1
평가항목

Evaluation items

구분

division
연령별
By age
10대
Teenager
20대20's 30대30s 40대40s 50대50s 60대60s 평균Average

씹는 질감
(조직감)

Chewing texture
(Texture)
실시예1
Example 1
8.88.8 8.68.6 9.29.2 9.09.0 9.29.2 9.29.2 9.09.0
비교예1
Comparative Example 1
6.0
6.0
6.46.4 6.26.2 6.46.4 6.26.2 6.06.0 6.26.2



flavor
실시예1
Example 1
8.28.2 8.48.4 8.08.0 8.28.2 8.08.0 8.28.2 8.28.2
비교예1
Comparative Example 1
7.07.0 7.27.2 7.47.4 7.47.4 7.47.4 6.86.8 7.27.2



incense
실시예1Example 1 8.08.0 7.8
7.8
8.28.2 8.48.4 8.08.0 7.67.6 8.08.0
비교예1
Comparative Example 1
7.27.2 7.07.0 7.07.0 7.67.6 7.47.4 7.27.2 7.27.2

전체적인
취식감

Overall
Crust texture
실시예1Example 1 8.28.2 8.68.6 8.88.8 8.88.8 8.48.4 8.28.2 8.5
8.5
비교예1
Comparative Example 1
6.46.4 7.07.0 7.27.2 7.47.4 6.86.8 6.66.6 6.96.9

상기 <표 1>에서와 같이 실시예 1의 팽이버섯 건조분말은 거친 질감이 없고 부드러운 질감이 느껴져 씹는 질감(조직감)이 평균 9.0의 높은 수치를 나타내었고 이와 함께 스팀처리에 따른 변색이 없고 팽이버섯 특유의 맛과 향을 지녀 전체적인 취식감이 평균 8.5의 높은 수치를 나타내었으나, 비교예 1은 일정 입도 이하로는 분쇄처리되지 않고 조분쇄된 상태로 섬유질이 그대로 남아있어 씹히는 질감이 거칠고 목넘김이 어려워 씹는 질감(조직감)이 평균 6.2의 매우 낮은 수치를 나타내었으며 단순한 가열건조에 따라 일부분의 표면이 누렇게 타면서 탄맛과 함께 쓴맛이 일부 느껴지고 이에 따른 버섯특유의 맛과 향이 감소하여 전체적인 취식감이 평균 6.9의 낮은 수치를 나타내었다.
As shown in Table 1, the dried mushroom powder of Example 1 had no rough texture, a smooth texture, and a chewing texture (average texture score) of 9.0, indicating that there was no discoloration due to steam treatment, And the overall texture was 8.5, which is higher than that of Comparative Example 1. However, in Comparative Example 1, since the fiber remains in the state of being pulverized without being pulverized at a certain particle size or less, the texture of the pulp is rough and the rounding is difficult The chewing texture (texture) showed a very low value of 6.2 on average. As a result of simple heating and drying, part of the surface burned yellowish and some bitter taste was felt along with the taste of manganese. Of the total.

Claims (4)

선별 수세되고 밑동이 제거된 팽이버섯을 100 ~ 120℃의 스팀으로 10 ~ 40분간 쪄서 멸균처리하면서 건조시 변색방지되게 하는 스팀처리단계와, 스팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압펌프로 감압건조기의 내부공기를 흡입하여 감압하면서 35 ~ 50℃의 온도로 8 ~ 12시간 동안 건조처리하여 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯에 미세구멍이 천공되도록 하는 1차감압건조단계와, 1차 감압건조된 팽이버섯을 대기압하에서 50 ~ 70℃의 온도로 2 ~ 5시간 동안 건조처리하는 2차건조단계와, 2차 건조된 팽이버섯을 0.5 ~ 2mm의 입도로 조분쇄하는 1차분쇄단계와, 1차 조분쇄된 팽이버섯을 120 ~ 300mesh의 입도를 지니도록 미분쇄하여 분말화는 2차분쇄및완성단계를 통해 제조하는 것을 특징으로 하는 팽이버섯 건조분말의 제조방법.
A steam treatment step for sterilizing the top mushroom which has been selectively washed with base and removed from the base and steamed at a temperature of 100 to 120 ° C for 10 to 40 minutes to prevent discoloration during drying, Decompression with a pump The inside air of the dryer is sucked in and reduced in pressure while being dried at a temperature of 35 to 50 ° C for 8 to 12 hours. As the moisture contained in the mushroom is sucked by the decompression during the drying process, A second drying step of drying the first decompression dried top mushroom at a temperature of 50 to 70 DEG C for 2 to 5 hours and a second drying step of drying the second dried top mushroom at a temperature of 0.5 to 2 mm , And a first pulverizing step of pulverizing the first crude pulverized top mushroom so as to have a particle size of 120 to 300 mesh, and pulverizing the pulverized powder by a second pulverizing and finishing step, Method of producing a crude powder.
제 1항에 있어서, 상기 1차감압건조단계는 1차 감압건조된 팽이버섯의 수분함량이 10 ~ 20중량%로 건조처리되도록 하며, 상기 2차건조단계는 2차 건조된 팽이버섯의 수분함량이 3 ~ 8중량%가 되도록 하는 것을 특징으로 하는 팽이버섯 건조분말의 제조방법.
[2] The method of claim 1, wherein the first decompression drying step is performed such that the moisture content of the first decompression-dried top mushroom is dried to 10 to 20 wt%, and the second drying step is a step of drying the second moisture- Is 3 to 8% by weight based on the total weight of the dried mushroom powder.
제 1항 또는 제 2항에 있어서, 상기 1차감압건조단계는 감압건조기와 연결된 감압펌프를 통해 40 ~ 60kgf/㎠의 압력으로 감압건조기 내부의 공기를 흡입하여 감압건조기 내부를 감압하는 것을 특징으로 하는 팽이버섯 건조분말의 제조방법.
3. The method of claim 1 or 2, wherein the first vacuum drying step is performed by sucking air in the reduced pressure dryer at a pressure of 40 to 60 kgf / cm &lt; 2 &gt; through a reduced pressure pump connected to the reduced pressure dryer, Wherein the method comprises the steps of:
선별 수세되고 밑동이 제거된 팽이버섯을 100 ~ 120℃의 스팀으로 10 ~ 40분간 쪄서 멸균처리하면서 건조시 변색방지되게 하는 스팀처리단계와, 스팀처리된 팽이버섯을 감압건조기에 투입한 상태에서 감압건조기와 연결된 감압펌프로 40 ~ 60kgf/㎠의 압력으로 감압건조기의 내부공기를 흡입하여 감압건조기의 내부를 감압하면서 35 ~ 50℃의 온도로 8 ~ 12시간 동안 건조처리하여 팽이버섯의 수분함량이 10 ~ 20중량%가 되도록 하고 건조과정에서 팽이버섯에 포함된 수분이 감압에 의해 빨려나가면서 팽이버섯에 미세구멍이 천공되도록 하는 1차감압건조단계와, 1차 감압건조된 팽이버섯을 대기압하에서 50 ~ 70℃의 온도로 2 ~ 5시간 동안 건조처리하여 팽이버섯의 수분함량이 3 ~ 8중량%가 되도록 하는 2차건조단계와, 2차 건조된 팽이버섯을 0.5 ~ 2mm의 입도로 조분쇄하는 1차분쇄단계와, 1차 조분쇄된 팽이버섯을 120 ~ 300mesh의 입도를 지니도록 미분쇄하여 분말화는 2차분쇄및완성단계를 통해 제조된 것을 특징으로 하는 팽이버섯 건조분말.
A steam treatment step for sterilizing the top mushroom which has been selectively washed with base and removed from the base and steamed at a temperature of 100 to 120 ° C for 10 to 40 minutes to prevent discoloration during drying, The inside air of the reduced pressure dryer was sucked at a pressure of 40 ~ 60kgf / ㎠ by the decompression pump connected to the dryer and dried at 35 ~ 50 ℃ for 8 ~ 12 hours while decompressing the inside of the decompression dryer. The moisture content of the top mushroom To 10 to 20% by weight, and in the drying process, the water contained in the mushroom is sucked by the decompression to pierce the fine pores in the mushroom, and a first step of decompressing and drying the first decompression dried mushroom under atmospheric pressure Drying at a temperature of 50 to 70 캜 for 2 to 5 hours so that the moisture content of the mushroom becomes 3 to 8% by weight; and a second step of drying the second dried mushroom with a particle size of 0.5 to 2 mm Wherein the first crushing step comprises finely pulverizing the first crude crushed mushroom to a particle size of 120 to 300 mesh, and pulverizing the second mushroom powder by a second crushing and finishing step.
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