KR20160040992A - the improved pipe line repairing structure and the construction method thereof - Google Patents
the improved pipe line repairing structure and the construction method thereof Download PDFInfo
- Publication number
- KR20160040992A KR20160040992A KR1020150112551A KR20150112551A KR20160040992A KR 20160040992 A KR20160040992 A KR 20160040992A KR 1020150112551 A KR1020150112551 A KR 1020150112551A KR 20150112551 A KR20150112551 A KR 20150112551A KR 20160040992 A KR20160040992 A KR 20160040992A
- Authority
- KR
- South Korea
- Prior art keywords
- liner
- expansion
- anchor
- contraction
- sealing member
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/26—Lining or sheathing of internal surfaces
- B29C63/34—Lining or sheathing of internal surfaces using tubular layers or sheathings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
- F16L55/165—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/18—Appliances for use in repairing pipes
Abstract
Description
The present invention relates to an improved pipeline repair structure and a method of constructing the pipeline repair structure, which can omit the step of heating and forming the end of the liner to match the end of the liner with the flange surface, unlike the existing pipeline maintenance method.
The following figure is a conceptual diagram of Korean Patent No. 10-0825025 ('Method for forming a flange of a PE lining connection flange for unreinforced rehabilitation of an old water pipe and its device', Apr. 24, 2008) as a prior art.
The above-mentioned conventional patent is briefly described. After the polyethylene liner is protruded from the existing pipe, the heated molding machine is heated and pressed on the liner so that the protruded liner is spread out in a fan shape outward with the flange installed on the cut portion of the existing pipe. And the bolts are screwed into the holes of the bolts.
The problems of the above conventional patent are as follows.
○ The risk of using a heat molding machine
The heat molding machine is composed of steel, which is heated to 80 ~ 100 degrees, so that the polyethylene liner is softened and stretched out so it is very heavy and hot. - Very careful handling is required and there is a high risk of safety hazards for workers.
Especially, when repairing a large pipe over 1,000mm, the size of the molding machine is very large, which is about 1,500mm in diameter, heavy, and it has a very high workability and high risk of safety accident.
○ Difficulty of molding time and molding.
It is necessary to heat and press the polyethylene liner so that it spreads slowly, and the liner that is to be stretched should not be curled but flattened toward the flange. It is necessary to work with the clamp, ), And in the case of large pipes, it takes more than 6 hours.
○ Shape transformation
The polyethylene liner has a property to remember its shape and return to its original shape. Therefore, the fan-shaped liner, which is artificially heated and pressurized toward the flange and spreads outward, is contracted inward by a force to return to the original state. As the liner fixed between the two flanges shrinks, a gap is created between the flange and the liner, and the constant flowing through the pressure leaks into the gap.
As another conventional technique, for example, Korean Patent Registration No. 10-1342527 (" Pipe connection plug and connection device, pipe repair method using the pipe connection method ", December 17, 2013) can be cited as an example.
The above conventional patent is briefly described as a technique for repairing a pipeline by cutting a polyethylene liner in the same manner as an existing water pipe and thermally fusing a finish material formed of polyethylene having a T shape to a liner.
The problems of the above conventional patent are as follows.
○ Since the finishing material is connected to the liner by heat fusion, it is necessary to prepare and prepare for the work such as electric power source for heat generation, welding equipment, and 'T' shaped finish material.
○ Because it is a heat welding system, it is a heat radiator with high heat of 140 degrees. It is a method of connecting the melted part with the finishing material made of polyethylene and the liner. Therefore, there is a risk of safety accidents due to the use of a heat generator with a high heat of 140 degrees. In particular, when repairing large pipes over 1,000mm, the workability is poor.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems of the related art. The purpose is as follows.
First, it is intended to provide an improved pipeline repair structure and its construction method that can eliminate unnecessary processes such as heat molding of a liner end and can easily construct even a less skilled worker with a predetermined quality.
Second, it is intended to provide an improved pipeline maintenance structure and a construction method thereof, in which the sealing material seals between the liner and the pipeline and there is no risk of flaws.
According to an aspect of the present invention, there is provided an apparatus for repairing an old or damaged channel,
A liner (100) inserted into the pipeline (10) and having both ends at both ends of the pipeline (10); And
And an
The
According to the present invention, the following effects are expected.
First, it provides an improved pipeline repair structure and a construction method thereof that can eliminate unnecessary processes such as heat molding of a liner end and can easily install even an unskilled worker with a predetermined quality.
Second, it provides an improved pipeline repair structure and its construction method without the risk of sealing the sealing material between the liner and the pipeline.
Fig. 1 shows an improved pipeline repair structure of the present invention.
Fig. 2 shows another embodiment of the improved pipeline repair structure of the present invention.
3 shows another embodiment of the improved pipeline repair structure of the present invention.
Figs. 4 and 5 show the construction method of the improved pipeline repair structure of the present invention in order.
Fig. 6 is an enlarged view of Fig.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1. Improved pipe repair structure
Fig. 1 shows an improved pipeline repair structure of the present invention.
The improved pipeline repair structure of the present invention is for repairing an old or damaged
A liner (100) inserted into the pipeline (10) and having both ends at both ends of the pipeline (10); And an
The
The
Fig. 2 shows another embodiment of the improved pipeline repair structure of the present invention.
Specifically, Fig. 2 (a) shows an embodiment in which the sealing
Fig. 2 (b) shows an embodiment in which the sealing
3 shows another embodiment of the improved pipeline repair structure of the present invention.
3, an
At this time, the expansion and contraction sealing washer 300 and the expansion and
Fig. 6 is an enlarged view of Fig.
Describing in detail on the basis of Fig. 6,
6, the
Therefore, not only the
The present invention is characterized in that the
Therefore, the gap, which may be generated by the expansion and contraction of the
Particularly, if a screw thread or a projection is formed on the outer circumferential surface of the
The
When the
The following photograph is the above-described
The
The expansion /
The expansion /
This is because it should not interfere with construction by expanding contact with water during repair work.
The characteristics of the water expandable adhesive tape are as follows.
(1) Since the material itself has adhesive property, the workability is excellent.
- Water Expansion Adhesive tape has its own adhesive property, so it is easy to work by attaching itself to the pipe even if it is turned to PE pipe at the time of construction.
(2) It expands when it comes into contact with water.
(3) Since it expands after a certain period of time after contact with water, it does not inflate in advance before construction and does not interfere with construction.
(4) Expansion time The expansion time and the expansion ratio can be arbitrarily selected by adjusting the mixing conditions in the production of the adhesive tape.
2. Improved pipeline maintenance structure and its construction method
Figs. 4 and 5 show the construction method of the improved pipeline repair structure of the present invention in order.
The method for constructing the improved pipeline repair structure of the present invention is a method for constructing the improved pipeline repair structure,
(1) a liner inserting step of inserting the
(2) a liner cutting step of cutting the
(3) As shown in FIG. 4 (c), the
(4) As shown in FIG. 4 (d), both ends of the
(5) a cooling step of injecting cold air into the liner (100) to fix the expanded state of the liner (100); And
(6) As shown in FIG. 4 (e), a finishing step of cutting the combined body of the
And a control unit.
Another embodiment of the method for constructing the improved pipeline repair structure of the present invention is a method for constructing the improved pipeline repair structure shown in FIG. 3,
(1) a liner inserting step of inserting the
(2) a liner cutting step of cutting the
(3) As shown in FIG. 4 (c), the
(4) As shown in FIG. 4 (d), both ends of the
(5) a cooling step of injecting cold air into the liner (100) to fix the expanded state of the liner (100);
(6) As shown in FIG. 4 (e), a finishing step of cutting the combined body of the
(7) a reinforcing step of installing and reinforcing the expansion /
And a control unit.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.
It is therefore intended that the appended claims cover such modifications and variations as fall within the true scope of the invention.
10: Pipeline
100: Liner
200: New sealing material
300: Newly sealed washer
400: Washer
Claims (4)
A liner (100) inserted into the pipeline (10) and having both ends at both ends of the pipeline (10); And
And an elastic sealing member 200 installed between the outer peripheral surfaces of both ends of the liner 100 and the inner peripheral surfaces of both ends of the pipeline 10,
The elastic sealing member 200 is wound on the liner 100 in a folded U shape and then extends the liner 100 to a steam injector so that the outer circumferential surface of the liner 100 passes through the pipe 10 The inner surface of both ends of the liner 100 and the inner surfaces of both ends of the channel 10 are sealed while maintaining watertightness,
A sealing washer 300 is attached to the inner surface of the liner 100,
When the anchor 400 penetrates the liner 100 and the sealing member 200 and is embedded in the inner wall of the conduit 10,
Wherein the expansion and contraction seal washer (300) is partially pushed by the penetration hole of the anchor (400) while being positioned between the anchor head of the anchor (400) and the inner surface of the liner (100) .
The expansion and contraction sealing material 200 or the expansion and contraction sealing washer 300 is an iso-butylene-based adhesive performance and stretchable water-
Characterized in that it is rolled in the form of a roll accompanied by a volcanic as in double-sided tape at the time of manufacture.
Wherein the expansion and contraction sealing member (200) or the expansion and contraction sealing washer (300) expands after a predetermined time has elapsed from contact with water.
(1) a liner inserting step of inserting the liner 100 in a state of being folded in a U shape into an old or damaged pipeline 10;
(2) a liner cutting step of cutting the liner (100) with an allowance at both ends;
(3) winding the stretchable sealing member 200 around the outer peripheral surfaces of both ends of the liner 100 so that the stop of the stretchable sealing member 200 is positioned at both ends of the channel 10;
(4) The both ends of the liner 100 are sealed and the inner surface of the liner 100 is extended so that the outer circumferential surface of the liner 100 is expanded using the steam injector (not shown) A liner expansion step for pressurizing at a high temperature;
(5) a cooling step of injecting cold air into the liner (100) to fix the expanded state of the liner (100);
(6) a finishing step of cutting the combined body of the elastic sealing material (200) and the liner (100) so as to coincide with both ends of the channel (10); And
(7) a reinforcing step of installing and reinforcing the expansion / contraction sealing washer 300 and the anchor 400;
Wherein the repairing method comprises the steps of:
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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KR20140134134 | 2014-10-06 | ||
KR1020140134134 | 2014-10-06 |
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KR20160040992A true KR20160040992A (en) | 2016-04-15 |
KR101618686B1 KR101618686B1 (en) | 2016-05-11 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107606380A (en) * | 2017-09-29 | 2018-01-19 | 北京中财万鑫科技有限公司 | A kind of pipe renovating system and method |
KR20180125712A (en) * | 2017-05-16 | 2018-11-26 | 정호근 | Device for maintaining circle type of tube for reparing water pipe |
CN112303373A (en) * | 2020-10-30 | 2021-02-02 | 上海水业设计工程有限公司 | A exempt from to excavate patching device for PCCP pipeline interface leaks |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU201881U1 (en) * | 2020-07-24 | 2021-01-19 | Общество С Ограниченной Ответственностью Группа Компаний «Пластик» | MODULE OF THE INNER PIPE OF THE PIPELINE RESTORED BY THE PIPE-FREE METHOD |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4931559B2 (en) * | 2006-11-16 | 2012-05-16 | 株式会社クボタ | Pipe repair method |
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2015
- 2015-08-10 KR KR1020150112551A patent/KR101618686B1/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180125712A (en) * | 2017-05-16 | 2018-11-26 | 정호근 | Device for maintaining circle type of tube for reparing water pipe |
CN107606380A (en) * | 2017-09-29 | 2018-01-19 | 北京中财万鑫科技有限公司 | A kind of pipe renovating system and method |
CN112303373A (en) * | 2020-10-30 | 2021-02-02 | 上海水业设计工程有限公司 | A exempt from to excavate patching device for PCCP pipeline interface leaks |
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Publication number | Publication date |
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KR101618686B1 (en) | 2016-05-11 |
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