KR20160026653A - Substrate design for semiconductor packages and method of forming same - Google Patents
Substrate design for semiconductor packages and method of forming same Download PDFInfo
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- KR20160026653A KR20160026653A KR1020150075186A KR20150075186A KR20160026653A KR 20160026653 A KR20160026653 A KR 20160026653A KR 1020150075186 A KR1020150075186 A KR 1020150075186A KR 20150075186 A KR20150075186 A KR 20150075186A KR 20160026653 A KR20160026653 A KR 20160026653A
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/492—Bases or plates or solder therefor
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- H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
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Abstract
Description
<Priority claim and cross reference>
The present application is a continuation-in-part of U.S. Patent Application Serial No. 14 / 181,305, filed February 14, 2014, which is incorporated herein by reference in its entirety.
<Background>
In one aspect of the integrated circuit packaging technique, separate semiconductor dies are formed and initially separated. These semiconductor dies are then joined together and the die stack thus formed can be connected to other package components such as a package substrate (e.g., interposer, printed circuit board, etc.) using a connector on the bottom die of the die stack Lt; / RTI >
The final package is known as Three-Dimensional Integrated Circuits (3DIC). The top die of the die stack may be electrically connected to other package components via an interconnect structure (e.g., through-substrate via, TSV) in the bottom die of the die stack. However, existing 3DIC packages may include a number of limitations. For example, a bonded die stack and other package components may result in large form factors and may require complex heat dissipation features. Conventional interconnection structures (e.g., TSV) of the bottom die are expensive to fabricate and the conduction path (e.g., signal / power path) to the normal die of the die stack may be long. Moreover, packages with conventional 3D ICs, specifically high density solder balls (e.g., package-on-package (PoP) configurations), thin package structures, etc., may have solder bridges, warpage, and / or other disruptions.
BRIEF DESCRIPTION OF THE DRAWINGS The aspects of the present disclosure are best understood from the following detailed description with reference to the accompanying drawings. Depending on the industry standard practice, the various features are not shown in full scale. In fact, the dimensions of the various features may be scaled up or down arbitrarily for convenience of explanation.
1A-1N are cross-sectional views of various intermediate stages for fabricating a semiconductor device package in accordance with some embodiments.
2 is a cross-sectional view of a semiconductor device package according to some alternative embodiments.
Figures 3A-3E are cross-sectional views of various intermediate stages for fabricating a semiconductor device package in accordance with some alternative embodiments.
4A-4L are perspective views of various intermediate stages for fabricating a package substrate in accordance with some embodiments.
5A and 5B are cross-sectional views of a semiconductor device package according to some alternative embodiments.
6A and 6B are cross-sectional views of a semiconductor device package according to some alternative embodiments.
7 is a cross-sectional view of a semiconductor device package according to some alternative embodiments.
8A-8H are different cross-sectional views of various intermediate stages for fabricating a semiconductor device package in accordance with some alternative embodiments.
9A-9C are cross-sectional and top views of a semiconductor device package including an interposer in accordance with some embodiments.
10A-10D are cross-sectional views of a semiconductor device package including an interposer in accordance with some alternative embodiments.
11A-11C are cross-sectional views of a semiconductor device package including an interposer in accordance with some alternative embodiments.
12 is a process flow diagram for forming a package in accordance with some alternative embodiments.
The following description provides a number of different embodiments or examples for implementing different features of the claimed subject matter. Specific embodiments of components and configurations are described below to simplify the present disclosure. Of course, these are merely examples, and are not intended to be limiting. For example, in the following description, the formation of the first feature on the second feature over or on may include an embodiment in which the first and second features are formed in direct contact, And an additional feature may be formed between the first and second features such that the second feature is not in direct contact. In addition, the present disclosure may repeat the reference numerals and / or characters in various embodiments. This repetition is for simplicity and clarity and does not itself indicate the relationship between the various embodiments and / or configurations described.
Also, terms related to space such as "beneath", "below", "lower", "above", "upper" May be used herein for ease of description in describing the relationship between a feature and other element (s) or feature (s). Spatial terms are intended to include different orientations of the device during use or operation, as well as the orientations shown in the figures. The device may be oriented differently (rotated to 90 degrees or other orientation) and the spatial descriptor used herein may be similarly interpreted accordingly.
Various embodiments include a plurality of first die (e.g., memory die) electrically connected to one or more second die (e.g., logic die) through a first input / output (I / O) And a redistribution layer (RDL). The final die stack may be bonded to another package component, such as an interposer, a package substrate, a printed circuit board, etc., via the RDL of the second I / O pad and the second die. The package substrate may include a cavity, and the first die may be disposed within the cavity. Thus, a three-dimensional integrated circuit (3DIC), such as a chip on a fan-out package, can be configured with a relatively inexpensive relatively small form factor and can have a relatively short conduction path (e.g., signal / power path) have. Furthermore, one or more heat dissipating features may be independently formed on the opposte surface of the first and / or second die.
1A-1N illustrate cross-sectional views of various intermediate stages for fabricating an integrated circuit (IC) package 100 (see FIG. 1n) in accordance with various embodiments. 1A shows a plurality of
The interconnect layer may comprise an inter-layer dielectric (ILD) and an inter-metal dielectric layer (IMD) formed over the substrate. The ILD and IMD may be formed of a low k dielectric material with a k value of, for example, less than about 4.0 or even less than about 2.8. In some embodiments, the ILD and IMD include silicon oxide, SiCOH, and others.
A
Next, referring to FIG. 1B, a die 10 may be disposed on the
1C, a
1D, a planarization process such as a grinding process (e.g., chemical mechanical polishing (CMP) or mechanical grinding) or etching back to expose the contact layer 12 (and any contact pads therein) A process may be performed on the
1E illustrates forming a redistribution layer (RDL) 18 over the
Interconnect structures 20 (e.g., conductive lines and / or vias) may be formed in the
1F and 1G illustrate forming the
Further, the
By varying the size of the
In FIG. 1h, a plurality of
1J illustrates removing
Next, each die
The
In addition, the
The
Next, in Fig. 4C, the surfaces of the through
One or
In FIG. 4h, a buildup layer 39 'may be laminated over the conductive line 38' (shown faintly). The laminate of the buildup layer 39 'may comprise a curing process (e.g., heat treatment or pressure treatment). The
4J, a solder resist 64 may be formed on the buildup layer 39 (e.g., on both sides of the core 37). Next, as shown in Fig. 4K, the
Referring again to FIG. 11, when the
Next, referring to FIG. 1M, a
The
An interfacing
After attachment of the
FIG. 1n shows the completed
FIG. 2 shows a cross-sectional view of a
3A-3E illustrate various intermediate steps for fabricating the
Figure 3b illustrates unification of the die 10 (e.g., along a scribe line with any pick and place tool) and attachment of the die 10 to the
The configuration of the
The formation of the
FIG. 3C illustrates the formation of various other features of the
Functional testing may then be performed on the
The connector 24 (e.g., micro-bumps) may be formed on the die 32 using any suitable method. The
The die 32 may be disposed within the
With the configuration of the
Figures 5A and 5B show cross-sectional views of
In an alternative embodiment, the
Figures 6A and 6B illustrate cross-sectional views of semiconductor device packages 600 and 650, respectively. The
In
Each
FIG. 7 shows a cross-sectional view of a
As with
8A-8H illustrate cross-sectional views of an intermediate step of forming a portion of a package 700 (e.g., a
A
8B, a connector 24 (which is used to substantially bond the
FIGS. 8C and 8D illustrate the formation of the UBM 26 'for the
8E, after formation of the
8F, one or more dies 32 are attached to the
8G shows planarization of the top of the solder region 702. FIG. After planarization, the top surfaces of the
With the heating of the solder region 702, the power required to coin the solder region 702 is reduced. Pressing of the
Next, a solder region 704 (e.g., a second solder ball) is disposed on the planarized solder region 702, as shown in Fig. 8H. Accordingly, the
9A-9C are different cross-sectional views of an intermediate stage forming a
Referring to FIG. 9A, the
The
10A and 10B illustrate cross-sectional views of forming a
11A-C illustrate cross-sectional views of forming a
For example, referring to FIG. 11A, an
Figure 12 illustrates a
At
Thus, as described above, the package substrate may include a cavity. A first die may be bonded to the package substrate, the cavity being on the same side of the first die and the package substrate, or on the opposite side of the package substrate with the first die. One or more second die may be bonded to the package substrate and the first die, and the second die may be disposed within the cavity. The second die may be directly bonded to the first die, or the second die may be bonded directly to the package substrate. In another embodiment, the package substrate may be substantially free of any cavities, and the second die may be disposed between the first die and the package substrate. The connector element joining the first die to the package substrate may be elongate and long enough to provide a sufficient standoff height to accommodate the second die. Thus, with this package substrate configuration, it is possible to package with a relatively thin form factor. Also, with this configuration of the die in the package, a relatively simple heat dissipation element can be attached to at least the first die.
According to one embodiment, the device package comprises a first die and one or more redistribution layers (RDL) electrically connected to the first die. One or more RDLs extend laterally past the edge of the first die. The device package further includes one or more second die bonded to a first side of the one or more RDLs and a connector element on the first side of the one or more RDLs. The connector element has a vertical dimension that is greater than one or more second die. A connector substrate is used to bond the package substrate to one or more RDLs, and one or more second die is disposed between the first die and the package substrate.
According to another embodiment, the device package comprises a first die, a molding compound extending along a sidewall of the first die, and one or more redistribution layers (RDL) on the first die and molding compound. The device package further comprises a plurality of second dies bonded to the surface of the one or more RDLs against the first die and the molding compound. A connector element is disposed on a surface of the one or more RDLs. The connector element bonds the package substrate to one or more RDLs and the plurality of second dies are disposed between the one or more RDLs and the package substrate. The device package further comprises one or more RDLs and a heat dissipation feature on the opposite side of the first die.
According to yet another embodiment, a method of forming a device package includes forming at least one redistribution layer (RDL) on a first die, and attaching one or more second die to the one or more RDLs To the surface of the substrate. One or more RDLs extend laterally past the edge of the first die. The method further includes forming a connector element on the surface of the one or more RDLs and bonding the package substrate to the surface of the one or more RDLs using the connector element. The connector element has a first vertical dimension that is greater than the second vertical dimension of the at least one second die and the at least one second die is disposed between the at least one RDL and the package substrate.
The foregoing is a summary of features of the various embodiments to enable those skilled in the art to more fully understand aspects of the disclosure. Those skilled in the art will readily appreciate that the present disclosure can readily be used as a basis for designing or modifying other processes and structures to accomplish the same purpose and / or achieving the same effects of the embodiments presented herein. It will also be appreciated by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of this disclosure and that various changes, substitutions and alterations can be made therein without departing from the spirit and scope of the disclosure.
Claims (10)
A first die,
At least one redistribution layer (RDL) electrically connected to the first die and extending laterally beyond the edge of the first die,
At least one second die bonded to a first side of the at least one RDL,
A connector element on a first side of the one or more RDLs, the connector element having a vertical dimension greater than the one or more second die;
And a package substrate bonded to the one or more RDLs using the connector element.
/ RTI >
Wherein the at least one second die is disposed between the first die and the package substrate.
A first conductive pillar on a first side of the at least one RDL,
A solder region disposed on the first conductive pillar portion;
Gt; device package. ≪ / RTI >
A solder region,
A molded underfill surrounding the solder region,
The solder balls on the solder region
Gt; device package. ≪ / RTI >
A substrate;
At least one of a copper via or a solder region extending through the substrate
Lt; / RTI > package.
A first die,
A molding compound extending along a side wall of the first die,
One or more redistribution layers (RDL) on the first die and the molding compound,
A plurality of second die bonded to a surface of the one or more RDLs against the first die and the molding compound,
A connector element on the surface of the one or more RDLs, the connector element joining the package substrate to the one or more RDLs, and the plurality of second die being disposed between the one or more RDLs and the package substrate. Wow,
Wherein the one or more RDLs comprise a heat dissipation feature on an opposing face of the first die,
/ RTI >
Forming on the first die at least one redistribution layer (RDL) extending laterally beyond the edge of the first die;
Bonding one or more second die to the surface of the one or more RDLs against the first die;
Forming a connector element on the surface of the at least one RDL, wherein the connector element has a first vertical dimension that is greater than a second vertical dimension of the at least one second die;
Joining the package substrate to the surface of the one or more RDLs using the connector element
Lt; / RTI >
Wherein the at least one second die is disposed between the at least one RDL and the package substrate.
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US14/473,236 US10026671B2 (en) | 2014-02-14 | 2014-08-29 | Substrate design for semiconductor packages and method of forming same |
US14/473,236 | 2014-08-29 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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USD918860S1 (en) * | 2019-10-11 | 2021-05-11 | Vizio, Inc. | Low profile speaker |
CN112864123A (en) * | 2019-11-27 | 2021-05-28 | 联发科技股份有限公司 | Semiconductor packaging structure |
US11532584B2 (en) * | 2016-12-30 | 2022-12-20 | Intel Corporation | Package substrate with high-density interconnect layer having pillar and via connections for fan out scaling |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20210093612A (en) | 2020-01-20 | 2021-07-28 | 삼성전자주식회사 | Semiconductor package with barrier layer |
KR20210105255A (en) | 2020-02-18 | 2021-08-26 | 삼성전자주식회사 | Semiconductor package-and-package on package having the same |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11532584B2 (en) * | 2016-12-30 | 2022-12-20 | Intel Corporation | Package substrate with high-density interconnect layer having pillar and via connections for fan out scaling |
USD918860S1 (en) * | 2019-10-11 | 2021-05-11 | Vizio, Inc. | Low profile speaker |
CN112864123A (en) * | 2019-11-27 | 2021-05-28 | 联发科技股份有限公司 | Semiconductor packaging structure |
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KR20170135804A (en) | 2017-12-08 |
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