KR20150138688A - System and method of functional hanji dry coating - Google Patents
System and method of functional hanji dry coatingInfo
- Publication number
- KR20150138688A KR20150138688A KR1020140066961A KR20140066961A KR20150138688A KR 20150138688 A KR20150138688 A KR 20150138688A KR 1020140066961 A KR1020140066961 A KR 1020140066961A KR 20140066961 A KR20140066961 A KR 20140066961A KR 20150138688 A KR20150138688 A KR 20150138688A
- Authority
- KR
- South Korea
- Prior art keywords
- paper
- foreign matter
- hanji
- chamber
- unit
- Prior art date
Links
Images
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/12—Pulp from non-woody plants or crops, e.g. cotton, flax, straw, bagasse
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/50—Spraying or projecting
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/70—Multistep processes; Apparatus for adding one or several substances in portions or in various ways to the paper, not covered by another single group of this main group
- D21H23/72—Plural serial stages only
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
- D21H25/06—Physical treatment, e.g. heating, irradiating of impregnated or coated paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/08—Rearranging applied substances, e.g. metering, smoothing; Removing excess material
- D21H25/16—Rearranging applied substances, e.g. metering, smoothing; Removing excess material with a blast of vapour or gas, e.g. air knife
Landscapes
- Coating Apparatus (AREA)
- Paper (AREA)
Abstract
Description
More particularly, the present invention relates to a dry coating system and a method of the same, and more particularly, to a method and apparatus for coating a UV coating The present invention relates to a dry coating system and a method for the functionalized paper, which is capable of producing a functional paper capable of being used in various products by removing air bubbles from a sufficiently wet curable liquid (UV curable liquid).
Our unique hanjang is made of mulberry tree, and it has the advantage that it has a hard fiber, a good quality and a smooth surface. It also has a soft touch, excellent breathability and warmth, and unlike other paper, it has a unique and soft effect. Therefore, Hanja, which has the characteristics as described above, has traditionally been used to make fan, flower paper, paper, paper, ornaments.
However, in order to make a variety of products using Korean paper, it is necessary to increase the durability of Korean paper while taking advantage of the advantages of Korean paper. When coated with Korean paper, it is possible to obtain coated paper that can be used for such purposes. In other words, it is necessary to improve the durability of Korean paper by curing the paper so that it can be utilized as a product while maintaining the material and shape of Korean paper as much as possible.
However, despite the many advantages described above, there is a fatal disadvantage that foreign matter adheres to the surface and is weak to the water. Therefore, even in the vacuum coating process, foreign matter existing on the surface of Korean paper can not be effectively removed, or when the coating process is carried out in the state of water, there is a problem that the advantages of Korean paper can not be fully utilized.
In addition, even when foreign matter and moisture are removed from the surface of Korean paper, a problem arises in that a certain solution is sprayed on Korean paper and caking of the solution causes bubbles to form on the surface of Korean paper, thereby failing to function as a functional paper. If the problem of bubbling can not be solved, the value of the product as a product such as a bag or a wrapping paper is lowered even if the product is subjected to a separate coating process.
Therefore, it is necessary to develop a technique to solve the problems occurring in the coating process of the Korean paper.
Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a pretreatment process for removing foreign substances and moisture existing on the surface of Korean paper before a general coating method using a UV paint and an ultraviolet light source, It is another object of the present invention to provide a dry coating system of Korean paper with a process for removing bubbles generated in a Korean paper after spraying the paint using a spray method.
It is another object of the present invention to provide a dry coating method of Korean paper which can completely remove foreign matter and bubbles by using the dry paper coating system of the present invention.
In order to accomplish the above object, according to embodiments of the present invention, a dry coating system of Korean paper is provided with a Korean paper input unit for inputting Korean paper to the outside; A Korean paper pretreatment unit for removing foreign matter and moisture present on the surface of the Korean paper fed from the paper feeding unit; A UV paint spraying unit spraying a UV paint on the surface of the pretreated Korean paper by a spraying method; A foaming agent for removing air bubbles existing on the surface of the Korean paper to which the UV paint is sprayed; And a UV lamp part for irradiating a UV light source on the surface of the paper so as to cure the UV paint which is sprayed on the surface of the paper on which the bubbles have been removed.
In the embodiments of the present invention, the pre-processing unit includes a pre-processing chamber which is a space into which the paper is inserted to remove foreign matter and moisture from the surface of the paper. In addition, the pretreatment chamber may include a first roller for transferring the paper fed from the paper feeding unit into the chamber; A second roller for transferring the foreign matter and moisture removed from the chamber to the UV paint spraying unit; A foreign matter removing fan installed on one side of the chamber and extending in parallel to the longitudinal direction of the paper, which is obliquely extended between the first roller and the second roller, and removes foreign matter on the surface of the paper by moving the wind while moving; And a drying fan disposed in front of the chamber and extending in a direction perpendicular to the surface of the paper, and removing moisture from the surface of the paper in a manner that winds the surface of the paper.
Here, the foreign matter removing fan may include a propeller fan that sucks outdoor air from an external air inlet and discharges the outdoor air; And a radiating fan installed on a discharge side of the propeller fan for discharging the air discharged from the propeller fan to the surface of the Korean paper through a wind guide.
In the embodiments of the present invention, the UV paint spraying unit uniformly emits UV paint on both sides of Korean paper in a spraying manner when the foreign matter and moisture of the Hanji are removed from the foaming agent through the conveyor .
In the embodiments of the present invention, the dry coating system of the paper may further include a vacuum chamber, and the bubble rejection may be provided inside the vacuum chamber, removing bubbles present on the surface of the paper using a vacuum pump, The UV lamp unit is provided inside the vacuum chamber, and irradiates a UV light source onto the surface of the Korean paper from which the bubbles have been removed.
In order to accomplish the above object, the present invention provides a dry coating method of a paper-based paper comprising the steps of: a) b) removing the foreign matter and moisture from both sides of the inserted paper sheet by the paper pretreatment unit; c) spraying a UV paint onto the surface of the paper with a UV paint spraying spray method; d) removing the air bubbles on the surface of the paper, into which the foaming agent is introduced, into the vacuum chamber; And e) irradiating a UV light source onto the surface of the paper coated with the UV coating to cure the UV coating.
In the embodiments of the present invention, the step of removing the foreign substances and moisture on both sides of the inserted Hanji pretreatment unit proceeds in a pretreatment chamber provided in the Hanji pretreatment unit. Specifically, a foreign matter removing fan installed on one side of the chamber extends parallel to the longitudinal direction of the Hanji, which is obliquely extended between the first roller and the second roller of the chamber, and is attached to the surface of the Hanji using wind Removing foreign matter; And a step of removing moisture from the surface of the paper by a wind of a drying fan installed in front of the chamber and located in a direction perpendicular to the surface of the paper.
In addition, the step of removing foreign matter on the surface of the Korean paper may include the steps of sucking and discharging external air through a propeller fan provided on the opposite side of the external air inlet; And a radiating fan installed on a discharging side of the propeller fan discharges the air discharged from the propeller fan to the surface of the Korean paper through a wind guide.
According to the embodiment of the present invention, the dry coating system and method of Korean paper have the following effects.
First, the pretreatment process to remove foreign substances and moisture on the surface of Korean paper is added before the general vacuum coating process, so that the coating paper having excellent durability can be obtained by making up for the disadvantages of Korean paper which is weak against foreign matters and moisture.
Second, a pretreatment chamber capable of performing foreign matter removal and moisture removing functions by effectively arranging a foreign matter removing fan and a drying fan in a narrow space can be implemented at an economical cost.
Third, by spraying UV paint (UV curable liquid) on the surface of Korean paper with spraying method, UV paint can be uniformly distributed over the entire surface of Korean paper.
Fourth, by removing the air bubbles through the vacuum chamber after UV paint spraying, high quality Korean paper can be obtained even if the UV curing process is performed.
Fifth, after the UV paint is uniformly sprayed through the spray and the bubbles are completely removed, the UV lamp is used for a short time to irradiate the UV, so that the functional paper can be obtained and the damage to the material unique to the paper can be minimized have.
Sixth, mass production can be possible by dry and vacuum coated Korean paper using automated conveyor type device.
1 is a block diagram of a dry paper coating system according to embodiments of the present invention.
FIG. 2 is a flowchart illustrating a method of dry-coating a Korean paper according to embodiments of the present invention.
3 is a schematic view illustrating a dry coating system of Korean paper according to another embodiment of the present invention.
4 is a configuration diagram of a pretreatment chamber according to embodiments of the present invention.
5 is a configuration diagram of a foreign matter removing fan according to another embodiment of the present invention.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings and preferred embodiments. The objects, features, and advantages of the present invention will become apparent from the detailed description of the embodiments with reference to the accompanying drawings.
Preferred embodiments of the dry coating system and method according to the present invention will now be described with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. It is provided to let you know. Therefore, the embodiments described in the present specification and the configurations shown in the drawings are merely the most preferred embodiments of the present invention and are not intended to represent all of the technical ideas of the present invention. Therefore, various equivalents It should be understood that water and variations may be present.
1 is a view showing the construction of a dry paper coating system according to embodiments of the present invention.
1, a
The
The
The
The
On the other hand, the
In the
For this purpose, the
Specifically, the
Further, the UV paint as the jetting
The jetting
The jetting
The foaming agent (5) removes air bubbles generated on the surface of the Korean paper and the wetting of the UV paint before UV curing in a state in which the UV paint is uniformly wet on the surface of Korean paper through the UV paint spraying part (4). In the embodiments of the present invention, the
Specifically, the
The
On the other hand, the
After the UV vacuum coating process, the
As described above, the
2 is a flowchart illustrating a method of dry-coating the paper according to embodiments of the present invention.
First, a desired one-side coated fabric is applied to the vacuum coating system 100 (S110).
Thereafter, foreign substances and moisture are removed from the one or both sides of the paper through the pre-processing unit (S120).
Thereafter, the UV paint is uniformly sprayed onto the surface of the paper through the UV paint spraying unit using the spraying method (S130).
Thereafter, the paper coated with the UV paint is introduced into a vacuum chamber (S140).
Then, the air bubbles on the surface of the paper are removed in the vacuum chamber (S150).
Then, the ultraviolet light source is irradiated on the surface of the paper in the vacuum chamber to cure the UV coating (S160).
Finally, coated paper is taken out from the vacuum chamber (S170).
For reference, the step of cutting the Korean paper into a desired length may be performed at any stage before the paper is inserted into the
According to such a dry paper coating method, it is possible to make a flawless functional paper which can be applied to a real product while maintaining the texture of the paper paper.
3 is a schematic view illustrating a dry coating system of Korean paper according to another embodiment of the present invention.
Referring to FIG. 3, in the same manner as in FIG. 1, there is shown a
In the embodiments of the present invention, a conveyor-type conveying unit 74 is formed stepwise to smooth the movement of the paper.
In the embodiments of the present invention, a
Since the bubbling and the UV curing are performed in the vacuum chamber as described above, the problem of the conventional coating method of simply spraying and curing UV is completely solved, so that it is possible to coat the cured resin with no defect.
4 is a configuration diagram of a pretreatment chamber according to embodiments of the present invention.
4, a
The
The
The foreign
The foreign material removing
The
The drying
5 is a block diagram of a foreign matter removing fan according to another embodiment of the present invention.
Referring to FIG. 5, a foreign
Meanwhile, in order to maximize the effect of removing the foreign matter, the
On the other hand, the radiating
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. It is to be understood that the embodiments are to be considered in all respects as illustrative and not restrictive.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. .
1: Insertion part of Korean paper 2: Korean paper preprocessing part
3: Hanji cut part 4: UV paint spraying part
5: Foaming rejection 6: UV lamp part
10: Korean paper cloth 12: Korean paper cloth storage
20: Pretreatment chamber 22: First roller
24: second roller 30: paper cutting control device
32: Cutter for cutting paper 40: Injection control device
42: injection nozzle 44: injection liquid
46: jetting liquid reservoir 50: vacuum chamber
52: UV lamp controller 54: UV light source
60: coated paper 62: coated paper storage
70: Vacuum chamber inlet 72: Vacuum chamber outlet
74: Conveyor type transfer part 80: Foreign material removing fan
82: Foreign material removal fan moving guide 84: Wind guide
86: Drying fan 90: Outside air inlet
92: Propeller Fan 94: Radiant fan
100: Korean dry coating system
Claims (8)
A Korean paper pretreatment unit for removing foreign matter and moisture present on the surface of the Korean paper fed from the paper feeding unit;
A UV paint spraying unit spraying a UV paint on the surface of the pretreated Korean paper by a spraying method;
A foaming agent for removing air bubbles existing on the surface of the Korean paper to which the UV paint is sprayed; And
And a UV lamp part for irradiating a UV light source on the surface of the paper so as to cure the UV paint sprayed on the surface of the paper with the air bubbles removed.
And a pretreatment chamber which is a space in which the paper is inserted and processed to remove foreign matter and moisture on the surface of the paper,
The pre-
A first roller for transferring the paper fed from the feeding portion into the chamber;
A second roller for transferring the foreign matter and moisture removed from the chamber to the UV paint spraying unit;
A foreign matter removing fan installed on one side of the chamber and extending in parallel to the longitudinal direction of the paper, which is obliquely extended between the first roller and the second roller, and removes foreign matter on the surface of the paper by moving the wind while moving; And
And a drying fan disposed at a front of the chamber and extending in a direction perpendicular to the surface of the paper and removing moisture from the surface of the paper in a manner that winds the surface of the paper, system.
A propeller fan for sucking and discharging outdoor air from an outside air inlet;
And a spinning fan installed on a discharge side of the propeller fan and discharging the air discharged from the propeller fan to a surface of the Korean paper through a wind guide.
Wherein the UV coating is uniformly sprayed on both sides of the paper by a spraying method when the foreign matter and the moisture removed paper are moved to the foaming agent through the conveyor.
The dry coating system of the paper further comprises a vacuum chamber,
The bubble rejection is provided inside the vacuum chamber, and bubbles existing on the surface of the paper are removed using a vacuum pump,
Wherein the UV lamp unit is provided inside the vacuum chamber, and irradiates a UV light source onto the surface of the Korean paper sheet from which the bubbles have been removed.
b) removing the foreign matter and moisture from both sides of the inserted paper sheet by the paper pretreatment unit;
c) spraying a UV paint onto the surface of the paper with a UV paint spraying spray method;
d) removing the air bubbles on the surface of the paper, into which the foaming agent is introduced, into the vacuum chamber; And
and e) irradiating a UV light source to the surface of the paper on which the UV lamp portion is coated, to cure the UV coating.
Processing chamber provided in the pre-processing unit,
A foreign matter removing fan installed on one side of the chamber is extended and extended in parallel with the longitudinal direction of the Hanji which is obliquely extended between the first roller and the second roller of the chamber and removes the foreign matter adhering to the surface of the Hanji using wind ; And
And removing moisture from the surface of the paper by a wind of a drying fan installed in front of the chamber and located in a direction perpendicular to the surface of the paper.
A step of sucking outside air by a propeller fan installed on the opposite side of the outside air inlet; And
And discharging the air discharged from the propeller fan to the surface of the Korean paper through a wind guide, wherein the radiation fan installed on the discharge side of the propeller fan discharges the air discharged through the wind guide to the surface of the Korean paper.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020140066961A KR20150138688A (en) | 2014-06-02 | 2014-06-02 | System and method of functional hanji dry coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020140066961A KR20150138688A (en) | 2014-06-02 | 2014-06-02 | System and method of functional hanji dry coating |
Publications (1)
Publication Number | Publication Date |
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KR20150138688A true KR20150138688A (en) | 2015-12-10 |
Family
ID=54979069
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020140066961A KR20150138688A (en) | 2014-06-02 | 2014-06-02 | System and method of functional hanji dry coating |
Country Status (1)
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KR (1) | KR20150138688A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111729112A (en) * | 2020-07-28 | 2020-10-02 | 淮北市麦祺食品有限公司 | Wrapping bag sterilizing equipment that fine bread crumbs were used |
KR20210115989A (en) * | 2020-03-17 | 2021-09-27 | 한국과학기술연구원 | Method for manufacturing water-repellent paper for preventing moisture and long-term preservation of Korean paper and water-repellent Korean paper manufactured thereby |
KR102403042B1 (en) * | 2021-12-14 | 2022-05-27 | 김재청 | Manufacturing method of Mask with enhanced efficiency of fabric supply |
-
2014
- 2014-06-02 KR KR1020140066961A patent/KR20150138688A/en active IP Right Grant
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210115989A (en) * | 2020-03-17 | 2021-09-27 | 한국과학기술연구원 | Method for manufacturing water-repellent paper for preventing moisture and long-term preservation of Korean paper and water-repellent Korean paper manufactured thereby |
CN111729112A (en) * | 2020-07-28 | 2020-10-02 | 淮北市麦祺食品有限公司 | Wrapping bag sterilizing equipment that fine bread crumbs were used |
KR102403042B1 (en) * | 2021-12-14 | 2022-05-27 | 김재청 | Manufacturing method of Mask with enhanced efficiency of fabric supply |
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