KR20150125852A - confectionery manufacturing method prepared from rice - Google Patents

confectionery manufacturing method prepared from rice Download PDF

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KR20150125852A
KR20150125852A KR1020140052774A KR20140052774A KR20150125852A KR 20150125852 A KR20150125852 A KR 20150125852A KR 1020140052774 A KR1020140052774 A KR 1020140052774A KR 20140052774 A KR20140052774 A KR 20140052774A KR 20150125852 A KR20150125852 A KR 20150125852A
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rice
drying
kneading
temperature
black sesame
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KR1020140052774A
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Korean (ko)
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이철호
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이철호
주식회사 태평
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/42Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds characterised by the carbohydrates used, e.g. polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/48Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Botany (AREA)
  • Confectionery (AREA)

Abstract

The present invention relates to a manufacturing method of rice confectionery. More specifically, the present invention comprises: a soaking step (A) for soaking white rice, beans, and black sesame to absorb moisture; a dehydration step (B) for dehydrating the moisture-absorbed white rice, beans, and black sesame; a pulverizing step (C) for pulverizing the dehydrated white rice, beans, and black sesame; a first kneading step (D) for kneading 68-73.7 wt% of pulverized white rice powder, 18-22 wt% of pulverized bean powder, 2-4 wt% of pulverized black sesame, 0.5-1 wt% of salt, and 4-6 wt% of sugar; a second kneading step (E) for re-kneading the paste; a steaming step (F) for steaming the re-kneaded paste at the temperatures of 90-100°C; a molding step (G) for molding the steamed product; a low-temperature drying step (H) for drying the molded product at low temperatures; a cutting step (I) for cutting the dried product performed with the low-temperature drying; a heat drying step (J) for heat-drying the cut product; and a roasting step (K) for roasting the heat-dried product performed with the heat-drying by direct flame. According to the present invention, the manufacturing method is capable of increasing the nutritional value by containing beans and sesame with white rice.

Description

쌀과자 제조방법 {confectionery manufacturing method prepared from rice}[0001] The present invention relates to a rice confectionery manufacturing method,

본 발명은 쌀과자 제조방법에 관한 것으로서, 더욱더 상세하게는 맵쌀에 콩과 깨를 함유시켜 영양이 증대되도록 함과 동시에 조직감이 좋고 구수한 쌀과자가 제조되도록 하는 쌀과자 제조방법에 관한 것이다.
The present invention relates to a method for producing rice confectionery, and more particularly, to a method for producing rice confectionery, which comprises soybean and sesame seeds to increase nutrition, and at the same time, to produce rice cake with good texture and savoryness.

일반적으로 과자는 밀가루를 이용하여 제조된다.In general, sweets are made using flour.

최근에는 쌀의 소비 및 영양적 측면을 고려하여 쌀을 주원료로 하는 쌀과자에 대한 연구 및 제조가 활발히 이루어지고 있다.In recent years, research and manufacture of rice confectionery having rice as the main raw material have been actively carried out in consideration of consumption and nutritional aspects of rice.

밀가루 과자와는 달리 쌀과자는 쌀가루를 주원료로 하는 분말을 스팀 처리 등으로 α화 하여 떡을 제조한 다음, 이를 다지고 원하는 과자 모양으로 성형하고 건조한 다음 튀기는 공정을 거치게 된다(한국공개특허공보 제2005-0091130호). Unlike wheat flour, rice flour is made from rice flour as a main raw material by steam treatment to produce rice cake, which is then shaped into a desired cake shape, dried, and then fried (Korean Patent Laid-Open Publication No. 2005 -0091130).

그러나, 튀기는 방식에 의해 쌀과자를 제조할 경우에는 유통 과정 중 지방의 산패에 의한 이미, 이취 발생 비율이 높고, 일반 밀가루 과자에 비해 그 조직감이 딱딱하기 때문에 현재 쌀과자는 일반 소비자들로부터 외면 당하고 있는 실정이다. However, when rice confectionery is manufactured by the frying method, the rate of occurrence of bad odor due to the rancidity of the fat during the distribution process is high and the texture of the rice is harder than that of the ordinary flour confection, In fact.

따라서, 튀기지 않아 담백하면서도 조직감이 보다 우수한 쌀과자를 제조하기 위해 퍼핑에 의해 쌀과자를 제조하는 방법이 이용되고 있다(한국공개특허공보 제2007-0119886호, 한국특허등록 제10-0701596호).Therefore, a method of producing rice confectionery by puffing to produce rice confectionery which is refined but has a better texture than that of the rice confectionery has been used (Korean Patent Publication No. 2007-0119886 and Korean Patent No. 10-0701596).

일반적으로 쌀을 퍼핑하는 방식은 투입된 쌀가루를 전분 등과 혼합하여 별도의 열을 가하여 익히면서 압출방식으로 외부로 배출하여 퍼핑 되도록 하는 압출성형 방식과, 고온고압에서 쌀을 가열하고 급속도로 압력을 제거함으로써 내외부 압력차에 의해 쌀이 퍼핑 되도록 하는 열압력 방식(한국공개특허공보 제2007-0119886호)이 이용되고 있다. Generally, the rice pudding method is an extrusion molding method in which rice flour is mixed with starch and mixed with starch, and the mixture is extruded and discharged by being extruded while being heated by a separate heat. The rice is heated at high temperature and high pressure, A heat pressure system (Korean Patent Laid-Open Publication No. 2007-0119886) is used in which rice is purged by pressure difference.

그러나, 압출성형 방식의 경우 쌀이 아밀로펙틴을 높은 함량으로 함유하는 것으로 인해 쌀가루 100% 만을 사용하여 퍼핑하기는 불가능하며, 전분 등과의 혼합을 통해 퍼핑하여야 하므로 쌀 100%의 퍼핑 스낵을 제조하기는 공정 특성상 어렵다. However, in the case of the extrusion molding method, since rice contains amylopectin in a high content, it is impossible to puff using only 100% of rice flour, and it must be pumped through mixing with starch etc. Therefore, It is difficult due to its nature.

뿐만 아니라, 압출성형 방식에 의한 퍼핑은 쌀에 대략 280℃의 고온이 10분 이상 가해지게 때문에 열에 의해 쌀 자체에 함유된 영양소가 파괴되어 영양학적 측면에서 바람직하지 않다. In addition, puffing by the extrusion molding method causes rice to be subjected to a high temperature of about 280 DEG C for at least 10 minutes, so that the nutrients contained in the rice itself are destroyed by heat, which is not desirable from a nutritional point of view.

한편, 열압력방식에 의한 쌀의 퍼핑은 고온에서 곡물 가열 후 기기 내외부의 압력차에 의한 퍼핑 방식이어서 쌀 내부의 전분질이 충분한 호화를 일으킬 수 있는 호화 시간이 불충분하다. On the other hand, puffing of rice by the heat pressure method is a puffing method due to the pressure difference between the inside and the outside of the apparatus after heating the grain at a high temperature, so that the starch inside the rice is insufficient in the gliding time which can cause sufficient luxation.

따라서, 열압력 방식에 의해 제조되는 쌀 퍼핑스낵은 씹는 특성을 대표하는 메짐(Brittleness)이 높아 조직감이 매우 딱딱한 편이어서 부드럽고 달콤한 과자류에 익숙해져 있는 소비자의 기호도에 부응하지 못하게되는 등의 문제점이 있었다.Therefore, the rice puffer snack produced by the heat pressure method has a problem of high brittleness which represents the chewing characteristics, and the texture is very hard so that it can not meet the preference of the consumer who is familiar with soft and sweet confectionery .

대한민국 등록특허 제 10-0701596호Korean Patent No. 10-0701596 대한민국 공개특허 제 10-2007-0119886호Korean Patent Publication No. 10-2007-0119886

본 발명의 목적은 종래와 같은 문제점을 해결하기 위해 안출된 것으로서, 맵쌀과 콩 및 검정깨가 가지고 있는 풍부한 영양소를 손상시키지 않으면서도 조직감이 좋고 구수하면서도 소화가 잘되는 쌀과자를 제조할 수 있도록 하는 쌀과자 제조방법을 제공하는 데 있다.
The object of the present invention is to solve the conventional problems, and it is an object of the present invention to provide rice rice which can produce rice cake with good texture and good digestion without damaging rich nutrients of rice, And to provide a method for manufacturing a cake.

본 발명의 쌀과자 제조방법은 맵쌀과 콩 및 검정깨를 일정공간의 수용조에 침지시켜 수분이 흡수되도록 하는 침지단계(A)와; 상기 침지단계(A)를 거치면서 수분이 흡수된 맵쌀과 검정깨 및 콩을 수분함량이 40∼50wt%가 되도록 탈수시키는 탈수단계(B)와; 상기 탈수단계(B)를 거치면서 수분함량이 40∼50wt%가 되도록 탈수가 이루어진 맵쌀과 검정깨 및 콩을 롤밀에 투입하여 50∼60㎛의 직경입자로 분말화시키는 분말화단계(C)와; 상기 분말화단계(C)를 거치면서 롤밀에 의해 분말화된 맵쌀분말 68중량%∼73.7중량%, 콩가루 18중량%∼22중량%, 검정깨 2중량%∼4중량%, 소금 0.5중량%∼1중량%, 설탕 4중량%∼6중량%를 수작업으로 물을 이용해 반죽하는 1차반죽단계(D)와; 상기 1차반죽이 이루어진 반죽물을 롤러를 이용해 점탄성이 강해지도록 재차 반죽시키는 2차반죽단계(E)와; 상기 2차반죽단계(E)를 거치면서 점탄성이 강해지도록 롤러에 의해 재차 반죽이 이루어진 반죽물을 증숙기에 투입하여 90∼100℃의 온도로 25∼30분간 찌는 증숙단계(F)와; 상기 증숙단계(F)를 통해 증숙된 증숙물을 성형틀에 투입시켜 일정한 모양으로 성형시키는 성형단계(G)와; 상기 성형단계(G)를 거치면서 일정한 형상으로 성형이 이루어진 성형물을 0℃∼5℃의 저온으로 30시간∼36시간 동안 건조시키는 저온건조단계(H)와; 상기 저온건조단계(H)를 거치면서 저온건조가 이루어진 건조물을 절단기를 이용해 용도에 맞는 크기로 절단시키는 절단단계(I)와; 상기 절단단계(I)를 거치면서 용도에 맞는 크기로 절단된 절단물을 30℃∼50℃의 온도로 수분함량이 9∼12wt% 정도되도록 10시간∼12시간 열건조시키는 열건조단계(J)와; 상기 열건조단계(J)를 거치면서 30℃∼50℃의 온도로 열건조가 이루어진 열건조물을 230℃∼300℃의 직화열로 8∼10초간 로스팅하는 로스팅단계(K)를 거쳐 제조되는 것에 의해 달성된다.The method of manufacturing rice confection according to the present invention comprises: an immersion step (A) of immersing rice, beans and black sesame into a receiving space of a certain space so that water is absorbed; A dehydration step (B) of dehydrating the rice, black sesame and soybeans absorbed moisture through the immersion step (A) so that the moisture content becomes 40 to 50 wt%; (C) a pulverization step (C) of pulverizing the pulverized rice, black sesame and soybeans, which have been dehydrated so as to have a water content of 40 to 50 wt%, through a dewatering step (B) The flour is pulverized by the pulverization step (C), and the flour is pulverized by a roll mill in an amount of 68 to 73.7 wt%, flour 18 to 22 wt%, black sesame 2 to 4 wt%, salt 0.5 to 30 wt% 1 < / RTI >% by weight of water, 4 to 6% by weight of sugar by hand using water; A secondary kneading step (E) of kneading the kneaded material having the primary kneaded again using a roller so that viscoelasticity becomes strong; (F) a kneading step in which the kneaded material, which has been dough-kneaded again by the rollers, is added to the boiling machine so that the viscoelasticity becomes stronger during the second kneading step (E), and the kneading is performed at a temperature of 90 to 100 ° C for 25 to 30 minutes; A shaping step (G) of putting the cooked water which has been matured through the steaming step (F) into a shaping mold and shaping the same into a predetermined shape; A low-temperature drying step (H) for drying the molded article having a predetermined shape while being subjected to the molding step (G) at a low temperature of 0 ° C to 5 ° C for 30 hours to 36 hours; A cutting step (I) of cutting a dried material having undergone low-temperature drying while passing through the low-temperature drying step (H) to a size suitable for the use by a cutter; A thermal drying step (J) for thermally drying the cut material cut to a size suitable for the purpose through the cutting step (I) for 10 hours to 12 hours so as to have a moisture content of about 9 to 12 wt% at a temperature of 30 to 50 캜, Wow; (K) for roasting the thermally dried thermally dried material at a temperature of 30 ° C to 50 ° C through the thermal drying step (J) for 8 to 10 seconds with a direct heat of 230 ° C to 300 ° C. Lt; / RTI >

한편, 상기 1차반죽단계(D)에서 곤약, 호박분, 고구마분, 감자분, 적고마분, 쌀눈 중 적어도 어느 하나의 성분이 2중량%∼4중량% 첨가되어도 무방함을 밝혀 둔다.
On the other hand, at least 2 wt% to 4 wt% of at least one of konjac, zucchini powder, sweet potato powder, potato powder, red mulberry powder and rice powder may be added in the first kneading step (D).

본 발명에 따르면 직화열로 로스팅되는 것에 의해 쌀과자가 제조되어짐으로써 메짐(Brittleness)이 낮아져 조직감이 좋고 구수하면서도 소화가 잘되는 쌀과자를 제조할 수 있게 됨은 물론, 직화열에 의해 짧은 시간동안 로스팅되어 맵쌀과 콩 및 검정깨 자체가 가지고 있는 양질의 영양소 파괴가 최소화됨으로서 영양학적 가치가 우수한 쌀과자를 제조할수 있게는 등의 효과가 있는 매우 유용한 발명이다.
According to the present invention, rice cookies are produced by roasting with a direct-fired heat, so that Brittleness is lowered to produce rice confectionery which is good in texture and is well-digested and digested, and is roasted for a short time by a heat of firing, It is a very useful invention that has the effect of producing rice confectionery having superior nutritional value by minimizing the destruction of high quality nutrients possessed by beans and black sesame seeds.

도 1은 본 발명인 쌀과자 제조방법을 보인 흐름도FIG. 1 is a flow chart showing a method of manufacturing a rice cake according to the present invention.

이하 첨부된 도면에 의하여 본 발명의 기술적 구성을 상세히 설명하면 다음과 같다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명인 쌀과자 제조방법을 보인 흐름도이다. 1 is a flow chart showing a method of manufacturing a rice cake according to the present invention.

본 발명의 쌀과자 제조방법은 도 1에 도시하고 있는 바와 같이. 맵쌀과 콩 및 검정깨를 일정공간의 수용조에 침지시켜 수분이 흡수되도록 하는 침지단계(A)와; 상기 침지단계(A)를 거치면서 수분이 흡수된 맵쌀과 검정깨 및 콩을 수분함량이 40∼50wt%가 되도록 탈수시키는 탈수단계(B)와; 상기 탈수단계(B)를 거치면서 수분함량이 40∼50wt%가 되도록 탈수가 이루어진 맵쌀과 검정깨 및 콩을 롤밀에 투입하여 50∼60㎛의 직경입자로 분말화시키는 분말화단계(C)와; 상기 분말화단계(C)를 거치면서 롤밀에 의해 분말화된 맵쌀분말 68중량%∼73.7중량%, 콩가루 18중량%∼22중량%, 검정깨 2중량%∼4중량%, 소금 0.5중량%∼1중량%, 설탕 4중량%∼6중량%를 수작업으로 물을 이용해 반죽하는 1차반죽단계(D)와; 상기 1차반죽이 이루어진 반죽물을 롤러를 이용해 점탄성이 강해지도록 재차 반죽시키는 2차반죽단계(E)와; 상기 2차반죽단계(E)를 거치면서 점탄성이 강해지도록 롤러에 의해 재차 반죽이 이루어진 반죽물을 증숙기에 투입하여 90∼100℃의 온도로 25∼30분간 찌는 증숙단계(F)와; 상기 증숙단계(F)를 통해 증숙된 증숙물을 성형틀에 투입시켜 일정한 모양으로 성형시키는 성형단계(G)와; 상기 성형단계(G)를 거치면서 일정한 형상으로 성형이 이루어진 성형물을 0℃∼5℃의 저온으로 30시간∼36시간 동안 건조시키는 저온건조단계(H)와; 상기 저온건조단계(H)를 거치면서 저온건조가 이루어진 건조물을 절단기를 이용해 용도에 맞는 크기로 절단시키는 절단단계(I)와; 상기 절단단계(I)를 거치면서 용도에 맞는 크기로 절단된 절단물을 30℃∼50℃의 온도로 수분함량이 9∼12wt% 정도되도록 10시간∼12시간 열건조시키는 열건조단계(J)와; 상기 열건조단계(J)를 거치면서 30℃∼50℃의 온도로 열건조가 이루어진 열건조물을 230℃∼300℃의 직화열로 8∼10초간 로스팅하는 로스팅단계(K)를 거쳐 제조된다.As shown in Fig. 1, the method for producing rice confection according to the present invention is as follows. (A) immersing the rice, beans and black sesame into a receiving space of a certain space so that moisture is absorbed; A dehydration step (B) of dehydrating the rice, black sesame and soybeans absorbed moisture through the immersion step (A) so that the moisture content becomes 40 to 50 wt%; (C) a pulverization step (C) of pulverizing the pulverized rice, black sesame and soybeans, which have been dehydrated so as to have a water content of 40 to 50 wt%, through a dewatering step (B) The flour is pulverized by the pulverization step (C), and the flour is pulverized by a roll mill in an amount of 68 to 73.7 wt%, flour 18 to 22 wt%, black sesame 2 to 4 wt%, salt 0.5 to 30 wt% 1 < / RTI >% by weight of water, 4 to 6% by weight of sugar by hand using water; A secondary kneading step (E) of kneading the kneaded material having the primary kneaded again using a roller so that viscoelasticity becomes strong; (F) a kneading step in which the kneaded material, which has been dough-kneaded again by the rollers, is added to the boiling machine so that the viscoelasticity becomes stronger during the second kneading step (E), and the kneading is performed at a temperature of 90 to 100 ° C for 25 to 30 minutes; A shaping step (G) of putting the cooked water which has been matured through the steaming step (F) into a shaping mold and shaping the same into a predetermined shape; A low-temperature drying step (H) for drying the molded article having a predetermined shape while being subjected to the molding step (G) at a low temperature of 0 ° C to 5 ° C for 30 hours to 36 hours; A cutting step (I) of cutting a dried material having undergone low-temperature drying while passing through the low-temperature drying step (H) to a size suitable for the use by a cutter; A thermal drying step (J) for thermally drying the cut material cut to a size suitable for the purpose through the cutting step (I) for 10 hours to 12 hours so as to have a moisture content of about 9 to 12 wt% at a temperature of 30 to 50 캜, Wow; (K) in which the thermally dried thermally dried material is thermally dried at a temperature of 30 ° C to 50 ° C while roasting the material at 230 ° C to 300 ° C for 8 to 10 seconds.

한편, 상기 1차반죽단계(D)에서 곤약, 호박분, 고구마분, 감자분, 적고마분, 쌀눈 중 적어도 어느 하나의 성분을 2중량%∼4중량% 첨가시켜, 영양소 및 새로운 맛이 첨가되도록 한다. On the other hand, in the first kneading step (D), 2% by weight to 4% by weight of at least one of konjac, zucchini, sweet potato, potato, do.

이와 같이 구성되는 본 발명은 맵쌀과 콩 및 검정깨를 일정공간의 수용조에 침지시켜 수분이 흡수되도록 하는 침지단계(A)를 거치면서 맵쌀과 콩 및 검정깨가 불리어지게 된다. According to the present invention configured as above, rice, beans and black sesame are called through an immersion step (A) in which rice, beans and black sesame are dipped in a receiving space of a certain space to absorb water.

이때, 상기 맵쌀은 16시간∼18시간 동안 침지되고, 콩은 2시간∼3시간 동안 침지되며 깨는 1 분∼3분 동안 각각 침지시켜 원료의 특성에 맞게 불리어지도록 한다.At this time, the rice is immersed for 16 hours to 18 hours, the soybean is immersed for 2 hours to 3 hours, and the rice is immersed for 1 to 3 minutes to be called according to the characteristics of the raw material.

상기와 같이 침지단계(A)를 수행한 후에는 탈수단계(B)를 수행하여 수분이 흡수되어 불리어진 맵쌀과 검정깨 및 콩의 수분함량이 40∼50wt%가 되도록 탈수시킨다. After the immersion step (A) is performed as described above, the dehydration step (B) is performed to dehydrate the soaked rice, black sesame seeds and soybean so that moisture content is 40 to 50 wt%.

상기 탈수단계(B)를 통해 수분함량이 40∼50wt%가 되도록 맵쌀과 검정깨 및 콩을 탈수한 후에는 롤밀에 투입하여 직경입자가 50∼60㎛의 크기로 분말화시키는 분말화단계를 거치게 된다.After the dehydration of the ground rice, the black sesame seeds and the soybean so that the moisture content becomes 40 to 50 wt% through the dehydration step (B), the soybean is put into a roll mill and the pulverization step of pulverizing the diameter particles into a size of 50 to 60 탆 is performed .

이때, 상기 분말의 직경입자는 50㎛이하인 경우에는 반죽시 반죽물의 끈기가 떨어져 과자로 제조시 식감이 저하되고, At this time, when the diameter of the powder is 50 μm or less, the stickiness of the kneaded product is reduced,

상기 분말의 직경입자는 60㎛이상인 경우에는 반죽시 반죽물의 수분흡수율이 높아져 서로 엉기는 현상이 발생하여 증숙이 제대로 이루어지지 않게 된다. When the diameter of the powder is more than 60 탆, the moisture absorption rate of the kneaded product becomes high and the kneaded product is hardly mixed.

상기 분말화단계(C)를 거치면서 롤밀에 의해 분말화된 맵쌀분말 68중량%∼73.7중량%, 콩가루 18중량%∼22중량%, 검정깨 2중량%∼4중량%, 소금 0.5중량%∼1중량%, 설탕 4중량%∼6중량%에 물을 섞어 수작업으로 반죽하는 1차반죽단계(D)를 수행하여 차지게 한다.The flour is pulverized by the pulverization step (C), and the flour is pulverized by a roll mill in an amount of 68 to 73.7 wt%, flour 18 to 22 wt%, black sesame 2 to 4 wt%, salt 0.5 to 30 wt% 1% by weight of sugar, and 4% by weight to 6% by weight of water are mixed and manually kneaded.

한편, 상기 1차반죽단계(D)에서 곤약, 호박분, 고구마분, 감자분, 적고마분, 쌀눈 중 적어도 어느 하나의 성분을 2중량%∼4중량% 첨가시켜, 여러 종류의 특유한 맛을 가지고 있는 과자를 제조할 수 있도록 한다. On the other hand, in the first kneading step (D), 2% by weight to 4% by weight of at least one of konjac, zucchini powder, sweet potato powder, potato powder, red mulberry powder and rice powder is added to produce various kinds of peculiar taste So that the cookies can be manufactured.

상기 1차반죽단계(D)를 거치면서 차지도록 수작업으로 1차반죽이 이루어진 반죽물을 재차 롤러를 이용해 점탄성이 강해지도록 반죽시키는 2차반죽단계(E)를 수행하여 반죽물의 점탄성이 더욱 강해지면서 내부조직이 균일해지게 된다.A second kneading step (E) of kneading the kneaded material having the first kneaded kneaded by hand so as to fill the kneading step (D) so that the viscoelasticity becomes strong by using the rollers is performed again so that the viscoelasticity of the kneaded product becomes stronger The internal structure becomes uniform.

상기 2차반죽단계(E)를 거치면서 점탄성이 강해짐과 동시에 내부조직이 균일하도록 롤러에 의해 재차 반죽이 이루어진 반죽물을 증숙기에 투입하여 90∼100℃의 온도로 25∼30분간 찌는 증숙단계(F)를 수행한다.The kneaded product, which has been dough-dyed again by the rollers, is added to the boiling machine so that the viscoelasticity becomes stronger while passing through the secondary kneading step (E), and the kneaded product is steamed at 90 to 100 ° C for 25 to 30 minutes F).

이때, 상기 증숙기를 이용해 반죽물을 증숙 시 90℃ 이하의 온도 및 25분 이하로 증숙시키는 경우에는 반죽물의 수분함량이 낮아지게 되고, 상기 반죽물을 100℃ 이상의 온도 및 20분 이상 증숙시키는 경우에는 반죽물의 수분함량이 높아져 이후 절단 및 저온건조와 열건조시 크랙현상이 나타나 최종 과자제품의 품질을 저하시키는 원인이 된다. At this time, when the kneaded product is boiled at a temperature of 90 ° C or lower and a boiling time of 25 minutes or less during the boiling, the moisture content of the batter is lowered. When the batter is boiled at a temperature of 100 ° C or higher for 20 minutes or more The moisture content of the kneaded product is increased, which causes cracking during cutting, low-temperature drying and thermal drying, thereby deteriorating the quality of the final confectionery product.

상기와 같이 상기 증숙단계(F)를 통해 증숙이 이루어지도록 쪄진 증숙물을 성형틀에 투입되면서 일정한 모양으로 성형시키는 성형단계(G)를 거치게 된다.  As described above, the mashing product, which is steamed so that the mashing is performed through the mashing step (F), is put into a molding die and is subjected to a molding step (G) for molding the mashing product into a predetermined shape.

이때, 상기 성형단계에서 성형되는 성형물의 형상은 성형틀의 형상에 의해 결정되어지게 된다. At this time, the shape of the molding to be formed in the molding step is determined by the shape of the molding die.

상기 성형단계(G)를 거치면서 일정한 형상으로 성형이 이루어진 성형물을 0℃∼5℃의 저온으로 30시간∼36시간 동안 건조시키는 저온건조단계(H)를 수행하여, 상기 성형물이 고체상태로 굳어지도록 한다.A low-temperature drying step (H) of drying a molded product having a predetermined shape through the molding step (G) at a low temperature of 0 ° C to 5 ° C for 30 hours to 36 hours is carried out to solidify the molded product into a solid state Respectively.

이때, 상기 성형물을 0℃ 이하의 온도로 36시간 이상 굳히는 경우에는 상기 성형물이 너무 단단하게 얼어버리기 때문에 후공정에서 이루어지는 절단단계(I)에서 절단기로 성형물을 절단시 작업이 난이하게 된다.At this time, if the molded product is hardened at a temperature of 0 ° C or lower for 36 hours or more, the molded product is frozen too hardly, so that it is difficult to cut the molded product with the cutter in the subsequent cutting step (I).

한편, 상기 성형물을 5℃ 이상의 온도로 30시간 이하 굳히는 경우에는 상기 성형물이 제대로 고체화되지 않아 후공정에서 이루어지는 절단단계(I)에서 절단기로 성형물을 절단시 작업이 용이하지 않게 된다.On the other hand, when the molded product is hardened at a temperature of 5 ° C or higher for 30 hours or less, the molded product is not solidified properly, so that it is not easy to cut the molded product with the cutter in the cutting step (I).

상기 저온건조단계(H)를 거치면서 저온건조가 이루어진 건조물은 절단단계(I)를 거치면서 절단기에 의해 용도에 맞는 크기로 절단되어지게 된다. The dried material having undergone the low-temperature drying process during the low-temperature drying step (H) is cut to a size suitable for the application by a cutting machine through the cutting step (I).

상기 절단단계(I)를 거치면서 용도에 맞는 크기로 절단된 절단물은 열건조단계(J)를 통해 30℃∼50℃의 온도로 수분함량이 9∼12wt% 정도되도록 10시간∼12시간 열건조 된다. The cut material cut to a size suitable for the application through the cutting step (I) is heated through a thermal drying step (J) at a temperature of 30 ° C to 50 ° C for 10 to 12 hours so as to have a water content of 9 to 12% And dried.

이때, 상기 열건조단계(J)에서 30℃ 온도 이하 및 10시간 이하로 절단물을 열건조시키는 경우에는 상기 절단물의 수분이 12wt% 이상이 됨으로써, 수분에 의해 변형되면서 로스팅시 구멍등이 생기어 작업자가 원하는 형상을 얻을 수 없게 된다. At this time, when the cut material is thermally dried at a temperature of 30 ° C. or less and 10 hours or less in the thermal drying step (J), the moisture content of the cut material becomes 12 wt% or more, The operator can not obtain the desired shape.

한편, 상기 열건조단계(J)에서 50℃ 온도 이상 및 12시간 이상 절단물을 열건조시키는 경우에는, 상기 절단물의 수분이 9wt% 이하가 됨으로써, 로스팅시 퍼핑이 제대로 이루어지지 않아 작업자가 원하는 형상을 얻을 수 없게 된다.On the other hand, when the cut material is thermally dried at a temperature of not less than 50 ° C and not less than 12 hours in the thermal drying step (J), water content of the cut material is not more than 9wt% Can not be obtained.

상기 열건조단계(J)를 거치면서 30℃∼50℃의 온도로 열건조를 수행한 후에는 열건조물을 230℃∼300℃의 직화열로 8∼10초간 로스팅하는 로스팅단계를 수행하는 것에 의해 쌀과자가 제조되어지게 된다.After performing the thermal drying at a temperature of 30 ° C to 50 ° C while passing through the thermal drying step (J), a roasting step of roasting the thermal dried material at a temperature of 230 ° C to 300 ° C for 8 to 10 seconds Rice cookies will be produced.

이때, 상기 열건조물을 230℃ 이하의 온도에서 8초 이하로 로스팅하는 경우에는 열건조물이 제대로 구어지지 않아 구수하지 않게 된다.At this time, when the thermal dried material is roasted at a temperature of 230 ° C or less for 8 seconds or less, the thermal dry material is not properly roughened and is not shrunk.

또한, 상기 열건조물을 300℃ 이상의 온도에서 10초 이상 로스팅하는 경우에는 맵쌀이나 콩 및 깨에 함유된 영양소가 파괴되어 영양학적 측면에서 바람직하지 않게 됨은 물론, 열건조물이 타버리어 상품성을 상실하게 된다.
In addition, when the thermally dried product is roasted at a temperature of 300 ° C or more for 10 seconds or more, nutrients contained in rice, soybean, and sesame are destroyed, which is not desirable from the nutritional point of view, .

A : 침지단계
B : 탈수단계
C : 분말화단계
D : 1차반죽단계
E : 2차반죽단계
F : 증숙단계
G : 성형단계
H : 저온건조단계
I : 절단단계
J : 열건조단계
K : 로스팅단계
A: Immersion step
B: dehydration step
C: Powdering step
D: Primary dough stage
E: Second dough stage
F: steaming stage
G: Forming step
H: low temperature drying step
I: Cutting step
J: Heat drying step
K: Roasting step

Claims (2)

맵쌀과 콩 및 검정깨를 일정공간의 수용조에 침지시켜 수분이 흡수되도록 하는 침지단계(A)와; 상기 침지단계(A)를 거치면서 수분이 흡수된 맵쌀과 검정깨 및 콩을 수분함량이 40∼50wt%가 되도록 탈수시키는 탈수단계(B)와; 상기 탈수단계(B)를 거치면서 수분함량이 40∼50wt%가 되도록 탈수가 이루어진 맵쌀과 검정깨 및 콩을 롤밀에 투입하여 50∼60㎛의 직경입자로 분말화시키는 분말화단계(C)와; 상기 분말화단계(C)를 거치면서 롤밀에 의해 분말화된 맵쌀분말 68중량%∼73.7중량%, 콩가루 18중량%∼22중량%, 검정깨 2중량%∼4중량%, 소금 0.5중량%∼1중량%, 설탕 4중량%∼6중량%를 수작업으로 물을 이용해 반죽하는 1차반죽단계(D)와; 상기 1차반죽이 이루어진 반죽물을 롤러를 이용해 점탄성이 강해지도록 재차 반죽시키는 2차반죽단계(E)와; 상기 2차반죽단계(E)를 거치면서 점탄성이 강해지도록 롤러에 의해 재차 반죽이 이루어진 반죽물을 증숙기에 투입하여 90∼100℃의 온도로 25∼30분간 찌는 증숙단계(F)와; 상기 증숙단계(F)를 통해 증숙된 증숙물을 성형틀에 투입시켜 일정한 모양으로 성형시키는 성형단계(G)와; 상기 성형단계(G)를 거치면서 일정한 형상으로 성형이 이루어진 성형물을 0℃∼5℃의 저온으로 30시간∼36시간 동안 건조시키는 저온건조단계(H)와; 상기 저온건조단계(H)를 거치면서 저온건조가 이루어진 건조물을 절단기를 이용해 용도에 맞는 크기로 절단시키는 절단단계(I)와; 상기 절단단계(I)를 거치면서 용도에 맞는 크기로 절단된 절단물을 30℃∼50℃의 온도로 수분함량이 9∼12wt% 정도되도록 10시간∼12시간 열건조시키는 열건조단계(J)와; 상기 열건조단계(J)를 거치면서 30℃∼50℃의 온도로 열건조가 이루어진 열건조물을 230℃∼300℃의 직화열로 8∼10초간 로스팅하는 로스팅단계(K)를 거쳐 제조되는 것을 특징으로 하는 쌀과자 제조방법.
(A) immersing the rice, beans and black sesame into a receiving space of a certain space so that moisture is absorbed; A dehydration step (B) of dehydrating the rice, black sesame and soybeans absorbed moisture through the immersion step (A) so that the moisture content becomes 40 to 50 wt%; (C) a pulverization step (C) of pulverizing the pulverized rice, black sesame and soybeans, which have been dehydrated so as to have a water content of 40 to 50 wt%, through a dehydration step (B) The flour is pulverized by the pulverization step (C), and the flour is pulverized by a roll mill in an amount of 68 to 73.7 wt%, flour 18 to 22 wt%, black sesame 2 to 4 wt%, salt 0.5 to 30 wt% 1 < / RTI >% by weight of water, 4 to 6% by weight of sugar by hand using water; A secondary kneading step (E) of kneading the kneaded material having the primary kneaded again using a roller so that viscoelasticity becomes strong; (F) a kneading step in which the kneaded material, which has been dough-kneaded again by the rollers, is added to the boiling machine so that the viscoelasticity becomes stronger during the second kneading step (E), and the kneading is performed at a temperature of 90 to 100 ° C for 25 to 30 minutes; A shaping step (G) of putting the cooked water which has been matured through the steaming step (F) into a shaping mold and shaping the same into a predetermined shape; A low-temperature drying step (H) for drying the molded article having a predetermined shape while being subjected to the molding step (G) at a low temperature of 0 ° C to 5 ° C for 30 hours to 36 hours; A cutting step (I) of cutting a dried material having undergone low-temperature drying while passing through the low-temperature drying step (H) to a size suitable for the use by a cutter; A thermal drying step (J) for thermally drying the cut material cut to a size suitable for the purpose through the cutting step (I) for 10 hours to 12 hours so as to have a moisture content of about 9 to 12 wt% at a temperature of 30 to 50 캜, Wow; And a roasting step (K) of roasting the thermally dried thermally dried material at a temperature of 30 ° C. to 50 ° C. for 8 to 10 seconds at 230 ° C. to 300 ° C. under the thermal drying step (J) A method of making rice cookies characterized by:
청구항 1에 있어서, 상기 1차반죽단계(D)에서 곤약, 호박분, 고구마분, 감자분, 적고마분, 쌀눈 중 적어도 어느 하나의 성분이 2중량%∼4중량% 첨가되는 것을 특징으로 하는 쌀과자 제조방법.[3] The method according to claim 1, wherein in the first kneading step (D), 2% by weight to 4% by weight of at least one component of konjac, zucchini, sweet potato, potato, Method of manufacturing cookies.
KR1020140052774A 2014-04-30 2014-04-30 confectionery manufacturing method prepared from rice KR20150125852A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20180034073A (en) 2016-09-27 2018-04-04 한국식품연구원 Manufacturing method of rice pastry for easily digest and rice pastry prepared therefrom
KR20190110058A (en) 2018-03-19 2019-09-27 이명엽 The method for manufacturing a yomena aster cookie, and the yomena aster cookie manufactured by the method
KR20190110059A (en) 2018-03-19 2019-09-27 이명엽 The method for manufacturing a yomena aster rice muffin, and the yomena aster muffin manufactured by method
KR102321915B1 (en) * 2021-06-16 2021-11-04 농업회사법인 발안농산주식회사 Method for producing snack using embryo bud of rice and rice bran

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20180034073A (en) 2016-09-27 2018-04-04 한국식품연구원 Manufacturing method of rice pastry for easily digest and rice pastry prepared therefrom
KR20190110058A (en) 2018-03-19 2019-09-27 이명엽 The method for manufacturing a yomena aster cookie, and the yomena aster cookie manufactured by the method
KR20190110059A (en) 2018-03-19 2019-09-27 이명엽 The method for manufacturing a yomena aster rice muffin, and the yomena aster muffin manufactured by method
KR102321915B1 (en) * 2021-06-16 2021-11-04 농업회사법인 발안농산주식회사 Method for producing snack using embryo bud of rice and rice bran

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