KR20150071741A - Combustion system using combustion process of moving gate device - Google Patents
Combustion system using combustion process of moving gate device Download PDFInfo
- Publication number
- KR20150071741A KR20150071741A KR1020130157759A KR20130157759A KR20150071741A KR 20150071741 A KR20150071741 A KR 20150071741A KR 1020130157759 A KR1020130157759 A KR 1020130157759A KR 20130157759 A KR20130157759 A KR 20130157759A KR 20150071741 A KR20150071741 A KR 20150071741A
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- South Korea
- Prior art keywords
- grate
- solid fuel
- stage
- combustion
- mobile
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H11/00—Travelling-grates
- F23H11/06—Travelling-grates with the bars movable relatively to one another
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H11/00—Travelling-grates
- F23H11/12—Travelling-grates inclined travelling grates; Stepped travelling grates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H17/00—Details of grates
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
The present invention relates to a combustion system using a combustion type of mobile grate and mobile grate. A multi-stage mobile grate for moving and burning a solid fuel associated with an embodiment of the present invention; And a grate replacement part connected to the end of the multi-stage movable grate and receiving the mobile burned solid fuel and inclined at a predetermined angle, wherein the solid fuel delivered to the grate replacement part includes a time Wherein the multi-stage movable grate is moved by using a tilt of the grate replacement part and a jumping phenomenon induced by the weight of the delivered solid fuel, the at least one pair of fixed ends being fixedly installed through the support member; At least a pair of movable ends provided between the pair of fixed ends; A plurality of propelling shafts connected to the moving end; And driving means for driving the propeller shaft to reciprocate to reciprocate the moving stage to move and burn the solid fuel.
Description
The present invention relates to a combustion system using a combustion type of mobile grate. More specifically, since the bottom of the moving grate is mainly a zone where charcoal and ash are combusted, the zone is treated with a refractory brick or a steel box or the like to completely burn the char while maintaining the combustion space.
In recent years, the use of fossil fuels has increased rapidly in the modern society, but the development of alternative fuels has been pointed out as an urgent task at the national level and the need for research in this field is highly appreciated.
Wood pellets made from sawdust made from sawdust that are used to process wood and to remove remaining byproducts or forests can be used as an effective alternative to the possibility of designating a target country for carbon emissions reduction after 2013 .
Wood-based pellets have higher density than other wood-based systems, which makes them easy to transport and store, and is suitable for household use because of low dust generation.
Currently, about 3,000 household pellet boilers are supplied in Korea.
However, the performance and functional aspects of the product are so poorly supplied that actual users are feeling inconvenience.
Especially, unstable combustion condition and unstable boiler operating condition, low efficiency boiler is spread and fuel cost is not saved, and it is difficult to supply water at a necessary temperature for the actual use time.
In order to secure these problems, accurate analysis of wood pellet combustion and consequent experimental results are needed as a result.
Based on the combustion characteristics of the wood pellets and the optimized burning condition according to the reaction characteristics and the amount of air through the temperature, it is possible to reduce the initial ignition time of the pellet boiler or to design the combustor which can reach the heating temperature quickly, And a method of manufacturing and operating the system is required.
Accordingly, there is a demand for a mobile grate capable of increasing the efficiency of the boiler and the combustion efficiency, and a solid fuel boiler having the movable grate, which can be operated in a smaller size reflecting the reduced volume as the combustion proceeds.
SUMMARY OF THE INVENTION The present invention provides a combustion system using a mobile grate combustion method. Specifically, since the lower part of the moving grate is mainly a zone where charcoal and ash are combusted, the section is treated with a refractory brick or a steel box to provide a user with a system capable of completely burning the char while keeping the combustion space intact .
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are not intended to limit the invention to the precise form disclosed. It can be understood.
A multi-stage movable grate for moving and burning a solid fuel associated with an embodiment of the present invention for realizing the above-mentioned problems; And a grate replacement part connected to the end of the multi-stage movable grate and receiving the mobile burned solid fuel and inclined at a predetermined angle, wherein the solid fuel delivered to the grate replacement part includes a time Wherein the multi-stage movable grate is moved by using a tilt of the grate replacement part and a jumping phenomenon induced by the weight of the delivered solid fuel, the at least one pair of fixed ends being fixedly installed through the support member; At least a pair of movable ends provided between the pair of fixed ends; A plurality of propelling shafts connected to the moving end; And driving means for driving the propeller shaft to reciprocate to reciprocate the moving stage to move and burn the solid fuel.
The grate replacement portion may further include a plurality of air supply holes for supplying the air obtained from the fan to the solid fuel transferred to the grate replacement portion can do.
In addition, the solid fuel may be wood pellets, and the solid fuel transferred to the grate replacement part may be in a charcoal mode state.
Each of the multi-stage movable grate is provided with a plurality of rails provided on a lower side of the moving end, the height of which decreases toward the moving direction of the solid fuel. And a wheel provided between the propelling shaft and the rail, wherein the driving means can move each of the propelling shafts.
In addition, the multi-stage movable grate may be a three-stage movable grate or a five-stage movable grate.
According to another aspect of the present invention, there is provided a method of combustion using a mobile grate combustion method, the method comprising: moving and burning a solid fuel using a multi-stage movable grate; A grate replacement part tilted at a predetermined angle receives the mobile burned solid fuel; And a step of moving the solid fuel transferred to the grate replacement unit using a slope induced by the weight of the delivered solid fuel and a slope of the grate replacement unit that is increased with time, Each comprising at least a pair of fixed ends fixedly installed through a support member; At least a pair of movable ends provided between the pair of fixed ends; A plurality of propelling shafts connected to the moving end; And driving means for driving the propeller shaft to reciprocate to reciprocate the moving stage to move and burn the solid fuel.
In addition, the method includes the steps of: receiving air from a fan; And a step in which the air obtained from the fan is supplied to the solid fuel transferred to the grate replacement portion using a plurality of air supply holes of the grate replacement portion.
In addition, the solid fuel may be wood pellets, and the solid fuel transferred to the grate replacement part may be in a charcoal mode state.
In addition, the multi-stage movable grate may be a three-stage movable grate or a five-stage movable grate.
The present invention can provide a combustion system using a combustion type of mobile grate. Specifically, since the lower part of the moving grate is mainly a zone where charcoal and ash are combusted, the zone can be treated with a refractory brick or a steel box to provide the user with a system capable of completely burning the coal while maintaining the combustion space have.
It should be understood, however, that the effects obtained by the present invention are not limited to the above-mentioned effects, and other effects not mentioned may be clearly understood by those skilled in the art to which the present invention belongs It will be possible.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate preferred embodiments of the invention and, together with the description, serve to further the understanding of the technical idea of the invention, It should not be construed as limited.
1 is a schematic view of a combustion device for supplying a high-temperature gas to a high-temperature atmosphere similar to the actual combustion environment of wood pellets.
Figure 2 compares domestic pellets with Chilean pellets.
Fig. 3 shows the combustion mode of the pellet divided into three modes.
FIG. 4 is a result of comparing the time taken in each mode among the modes described in FIG.
FIG. 5 is a graph showing mass change ratios with time.
FIG. 6 is a graph illustrating a result of comparing the time taken for each of the modes shown in FIG. 3 according to the temperature.
Figure 7 shows a partial cross-sectional view of a boiler for solid fuel with a conventional movable grate.
Fig. 8 shows a specific example of a cross-sectional view of a movable grate having movable and fixed ends according to the present invention.
9 is a view showing an example of a system in which the lower end of the moving grate according to the present invention is treated with refractory bricks or iron boxes to completely burn char while maintaining the combustion space.
FIG. 10 is a top view of a combustion system according to the present invention, which is illustrated in FIG.
Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. In addition, the embodiment described below does not unduly limit the content of the present invention described in the claims, and the entire structure described in this embodiment is not necessarily essential as the solution means of the present invention.
Prior to the detailed description of the present invention, the results of investigating changes in the shape of the flame, the combustion characteristics, and the mass through the combustion experiments of the wood pellets applied to the present invention will be described in detail.
First, an experimental apparatus applied to the combustion test of wood pellets will be described with reference to Fig.
1 is a schematic view of a combustion device for supplying a high-temperature gas to a high-temperature atmosphere similar to the actual combustion environment of wood pellets.
Referring to FIG. 1, an LNG burner is positioned on the upper portion and a needle valve is used to finely adjust the fuel.
Also, the air amount is divided into primary and secondary, the primary air is mixed with the fuel in the burner to set the equivalence ratio, the secondary air blocks the heat of the combustion chamber along the outer wall of the combustion chamber to the outside, And the secondary air is supplied.
At this time, a quartz tube was installed under the combustion chamber to visually observe the combustion state of the pellet. The quartz tube was made 90 mm below the combustor with an inner diameter of 50 mm and a height of 100 mm.
Since the exhaust gas passing through the combustion chamber is at a high temperature, the exhaust gas from the combustion chamber and the air
It is designed to cool the temperature by sucking and to discharge it to the outside.
The temperature of the combustion chamber was measured with a thermocouple (K-type) and collected through a data logger (Midi logger, GL800).
Also, since the exhaust gas is difficult to withstand as a general probe at a high temperature of about 1000 ° C., a coolant jacket is installed on the outer wall of the probe, water is circulated and the temperature of the exhaust gas is lowered and then measured using a measurement system (Greenline MK2).
The combustion process of the pellets was photographed with a video camera (SONY, HDR-CX550) through a quartz tube, and the flame combustion state and burning time were analyzed.
Next, a method of performing experiments using the experimental apparatus described with reference to FIG. 1 will be described in detail.
The pellets used in the experiment were domestic pellets and pellets imported from Chile.
Figure 2 compares domestic pellets with Chilean pellets.
Referring to FIG. 2, the highest calorific value of domestic pellets is 4,550 kcal / h, and the water content is 8.28%.
The ash content is relatively high at 0.9%.
On the other hand, as a result of composition analysis for Chilean mountains, the highest calorific value is 4,450 kcal / h, the water content is 7.72%, and the ash content is 0.55%.
In addition, weights were measured accurately using a 0.0001 g scale (Precisa, XT-220A) for use with a constant weight for laboratory wood pellets.
In order to fix the pellet in the center of the quartz tube, a hole was drilled in the lower part of the pellet with a small drill and fixed with a thin pin and fixed to minimize the heat transfer effect by the fixed pin.
The results obtained using the above-described experimental apparatus and experimental method will be described below.
First, the shape of the flame is explained.
The pellet placed on the combustion device is heated by the hot air and ignited, and the fire is turned off, and the pellet proceeds in the form of charcoal and then turns into a complete ash.
Fig. 3 shows the combustion mode of the pellet divided into three modes.
Also,
Next, the combustion time according to the pellet shape will be described.
In general, pellets in solid form are injected into a combustor and fall into various forms to burn.
At this time, the difference in the combustion between the horizontal (pellet lying shape) and vertical (pellet standing shape), which is a typical shape, was shown in order to examine what kind of shape is injected and which receives high temperature heat and combustion.
The temperature of the combustion chamber was measured at 500 ° C, 600 ° C, 700 ° C and 800 ° C, and domestic pellets were used.
FIG. 4 is a result of comparing the time taken in each mode among the modes described in FIG.
The two shapes in
In
When fire is extinguished and enters
The difference in
In addition, when the vertical pellets are present in a state in which the pellets are laid in a wide space, the pellets are woven in a state where the vertical pellets are woven together. In the case where the vertical pellets are present, .
In the following, the mass reduction rate will be described in detail.
The pellets were placed in a combustion device and burned by hot air to show a decrease in mass.
Fig. 5 shows pellets of the same size and weight. The shape of the ellipse shows a mass change of 620 캜, and the shape of the ◇ shows a mass change of 720 캜.
Here, the process of injecting and burning the pellets into the combustion chamber does not decrease the mass in proportion to time, and the rate of decrease of the mass changes when the state changes, that is, when MODE is changed.
First,
Also, as the pellets were heated, the gaseous components present in the pellets were discharged, and the decrease in mass was not so great.
Also, in the section of
In other words, the actual flame was present and was actively burned, indicating that the mass of 68.5% was drastically reduced in 75 seconds.
Also, in
Also, in
This is because the pellets are gasified and the fire is fast at high temperatures,
The start time of
The combustion time according to the oxygen concentration will be described below.
The pellet boiler heats air in the atmosphere and blows hot air to ignite. In order to satisfy this condition, this experimental system mixes pure oxygen to adjust the oxygen concentration of the air to 21%, which is equal to the atmospheric oxygen concentration.
However, the concentration of oxygen during burning in the boiler is reduced.
In order to realize such an environment, the combustion state when the oxygen concentration of the combustion apparatus is controlled is compared.
FIG. 6 shows that oxygen added at 10% oxygen concentration at 800 ° C is 21% oxygen added by adding more pure oxygen, "w / o oxygen" is fixed at 10% at 800 ° C, The temperature of 700 ℃ was 14%, the temperature of 600 ℃ was 15% and the temperature of 500 ℃ was 16%.
In
In addition, it can be seen that the "w / o Oxygen" at a low temperature of 500 ° C. becomes
Also, in
In this respect, the time of
If you look at
This means that during the combustion in the combustion chamber, the ambient temperature inside it can be most effective when it is between 600 ° C and 700 ° C, which means that there is no significant difference when the temperature rises above that.
In this experiment,
However, in
The difference in oxygen concentration between 500 ° C and 60 ° C was not significant. However, at 850 ° C where oxygen concentration was large, the difference was about 4 minutes and 30 seconds.
In other words, when air is injected, injecting air into the char is effective for burning the char.
The following conclusions can be drawn from the results of investigation of the flame shape, combustion characteristics, and mass of the wood pellets.
1. Pellets are divided into three types: gasification, flame burning, and charcoal mode until they are completely burned.
2. Wood pellets fall into various shapes and combustion occurs. However, there was no difference in the time during which the initial ignition or the flame burn occurred regardless of the shape. However, the burning time was shortened when the area receiving air in the form of charcoal after the flame was extinguished.
3. The mass that is reduced when the pellet is burned does not decrease steadily, but the trend is different depending on the shape of the flame. Also, the higher the temperature, the more rapidly the change in mass changes.
4. The higher the initial ignition temperature and the higher the temperature in the combustion chamber, the shorter the burning time.
5. The higher the concentration of oxygen in charcoal, the shorter the burning time. Blowing the air nearest to the atmosphere to charcoal can have a great effect in shortening the burning time.
On the other hand, Korean Patent No. 1062471, Korean Patent Laid-Open No. 2001-84118, Korean Patent Laid-Open Publication No. 1997-62486, etc. disclose a pellet combustion system using a pellet as a heating fuel and a
7 shows a cross-sectional view of a
7, the
In addition, the structure of the
8 shows a specific example of a cross-sectional view of a movable grate associated with the present invention.
8, the
It should be noted that the components shown in Fig. 8 are not essential, and movable gates can be implemented using additional components or some of the configurations shown in Fig.
The
In the conventional
That is, the combustion space of the wood pellets is required to be large in accordance with the characteristics of the combustion, and the whole is produced as a moving grate.
However, if the entire area is manufactured as a moving grate, the production cost becomes very high.
Therefore, in order to minimize such a problem, in the present invention, the bottom of the moving grate is mainly a zone where charcoal and ash are combusted, so that the zone is treated with a refractory brick or a steel box or the like to completely combust the charcoal while maintaining the combustion space .
9 is a view showing an example of a system in which the lower end of the moving grate according to the present invention is treated with refractory bricks or iron boxes to completely burn char while maintaining the combustion space.
FIG. 10 shows a specific embodiment of the system according to the present invention as shown in FIG. 9, viewed from above.
Hereinafter, for convenience of explanation, the system proposed by the present invention will be referred to as a smart system.
9 and 10, the
Here, the multi-stage
However, the present invention is not limited thereto, but may be implemented with a configuration including a different number of movable gratings.
In particular, the multi-stage
Each movable grate included in the multistage
In addition, the external
The air introduced through the external
Meanwhile, the
That is, in the case of manufacturing the entire area as a moving grate, a problem arises that the production cost becomes very high. In order to minimize this problem, in the present invention, since the lower end of the moving grate is mainly burned with charcoal and ash, (100), or the like, so that the char combustion chamber can be completely burned while maintaining the combustion space as it is.
The
The
Also, the
As described above, the pellet is divided into three types of gasification, flame burning, and charcoal mode until they are completely burned.
At this time, the wood pellets fall into various shapes and combustion occurs, but there is no difference in the time during which the initial ignition or the flame combustion occurs regardless of the shape.
However, when the flame was destroyed and the area of the charcoal was larger, the burning time was shortened.
The state of the pellet transferred to the
Since the area of the
The higher the oxygen concentration of the char, the shorter the burning time, and blowing the air nearest to the atmosphere to the char is effective for shortening the burning time. Therefore, the oxygen introduced through the
On the other hand, the state of the pellet transferred to the multi-stage
However, since the state of the pellet transferred to the
That is, the pellets transferred to the
Particularly, since both sides of the
At this time, in order to facilitate the movement, the
Accordingly, the pellets transferred to the
Therefore, the manufacturing cost can be greatly reduced by using only the multi-stage
When the structure of the present invention described above is applied, the lower end of the moving grate is mainly a zone where charcoal and ash are combusted. Therefore, this section is treated with a refractory brick or a steel box to completely burn the charcoal while maintaining the combustion space May be provided to the user.
The present invention can also be embodied as computer-readable codes on a computer-readable recording medium. A computer-readable recording medium includes all kinds of recording apparatuses in which data that can be read by a computer system is stored. Examples of the computer-readable recording medium include a ROM, a RAM, a CD-ROM, a magnetic tape, a floppy disk, an optical data storage device, and the like, and may be implemented in the form of a carrier wave (for example, transmission over the Internet) . In addition, the computer-readable recording medium may be distributed over network-connected computer systems so that computer readable codes can be stored and executed in a distributed manner. In addition, functional programs, codes, and code segments for implementing the present invention can be easily inferred by programmers of the technical field to which the present invention belongs.
It should be noted that the above-described apparatus and method are not limited to the configurations and methods of the embodiments described above, but the embodiments may be modified so that all or some of the embodiments are selectively combined .
Claims (11)
The solid fuel transferred to the grate replacement part is moved using a slope of the grate replacement part and a jumping phenomenon induced by the weight of the transferred solid fuel which is increased with time,
Each of the multi-stage movable grate,
At least a pair of fixed ends fixedly installed through the support member;
At least a pair of movable ends provided between the pair of fixed ends;
A plurality of propelling shafts connected to the moving end; And
And drive means for driving the propeller shaft to reciprocate to reciprocate the movable stage to move and burn the solid fuel.
And a fan for supplying air from the outside,
Wherein the grate replacement portion further comprises a plurality of air supply holes for supplying the air obtained from the fan to the solid fuel transferred to the grate replacement portion.
The solid fuel is a wood pellet,
And the solid fuel transferred to the grate replacement portion is in a charcoal mode state.
Each of the multi-stage movable grate,
A plurality of rails provided on a lower side of the moving end, the rails being smaller in height in a moving direction of the solid fuel; And
And a wheel provided between the propeller and the rail,
And the drive means moves each of the propeller shafts.
Wherein the multi-stage mobile grate is a three-stage mobile grate or a five-stage mobile grate.
A step of moving and burning the solid fuel using a multi-stage movable grate;
A grate replacement part tilted at a predetermined angle receives the mobile burned solid fuel; And
The solid fuel transferred to the grate replacement part is moved by using a jumping phenomenon induced by the weight of the delivered solid fuel increased with time and a slope of the grate replacement part,
Each of the multi-stage movable grate,
At least a pair of fixed ends fixedly installed through the support member;
At least a pair of movable ends provided between the pair of fixed ends;
A plurality of propelling shafts connected to the moving end; And
And drive means for reciprocating the propelling shaft to reciprocate the moving end to move and burn the solid fuel.
A step in which a fan receives air from outside; And
And using the plurality of air supply holes of the grate replacement section to supply the air obtained from the fan to the solid fuel transferred to the grate replacement section.
The solid fuel is a wood pellet,
And the solid fuel transferred to the grate replacement part is in a charcoal mode state.
Wherein the multi-stage mobile grate is a three-stage mobile grate or a five-stage mobile grate.
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KR20230113487A (en) | 2022-01-21 | 2023-07-31 | 한국과학기술원 | High-conductivity PEDOT:PSS and ionic liquid composite ink, manufacturing method and application thereof |
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KR20230113487A (en) | 2022-01-21 | 2023-07-31 | 한국과학기술원 | High-conductivity PEDOT:PSS and ionic liquid composite ink, manufacturing method and application thereof |
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