KR20150059980A - method for manufacturing bio ionic chip - Google Patents

Abstract

The present invention relates to a manufacturing method of a multifunctional ion chip. The present invention comprises: a preparation step of preparing 75 to 85 wt% of a synthetic resin powder selected from one or two more among PE, PP, Ny, and Ac which are raw materials of a fiber thread; a first mixture mixing step of mixing 10 to 15 wt% of either illite or sericite, or the mixture of two which is plasticized and crushed in a furnace maintaining a temperature of 980 to 1180°C with respect to the synthetic resin powder of one or two more among PE, PP, Ny, and Ac which are raw materials of the fiber thread after completing the preparation step; a second mixture mixing step of mixing 5 to 10 wt% of a second mixture with the first mixture, after heat treatment of the second mixture of one or two more among sodium bicarbonate (NaHCO_3) and sodium stannic acid (2H_2O) under a temperature condition of 150 to 250°C, and crushing with 1000 mesh; and an ion chip manufacture step of manufacturing the ion chip by inserting the first and second mixtures into a mixer through a mixing nozzle, after completing the second mixture mixing step.

Description

TECHNICAL FIELD The present invention relates to a method for manufacturing a bio-ionic chip,

The present invention relates to a multifunctional ion chip manufacturing method, and more particularly, to a multifunctional ion chip manufacturing method that activates the human body and promotes metabolism, thereby improving immunity, releasing far infrared rays and anions And a method of manufacturing a multifunctional ion chip that effectively combines functions of deodorization and sterilization.

Textiles and cotton have developed along with human history as a necessary material for man's essential clothing and shelter.

Commonly known cotton can be classified into chemical cotton, which is made of synthetic resin such as polypropylene, polyester, nylon, and acrylic, and natural cotton, such as cotton cotton, silk cotton, pulp or leaves.

These conventional cotton wools have been developed variously, but their functions are limited only by soft touch, light weight and warming effect. When they come into contact with a human body, they are useful for human body, for example, And there is no multifunctional ionic cotton that imparts a function of radiating a beneficial component to the human body.

For a moment, far infrared rays were discovered by German herself (Willian Hershel) in the early 1800s, an electromagnetic wave that has a stronger heat action than the red light of visible light.

This far infrared ray is much less likely to be reflected or scattered by airborne fine particles than ultraviolet rays or visible rays, so it passes easily through the air and is easily absorbed by the object, resonating the molecules of the object and inducing self-heating.

These far infrared rays are known to change into activation energy when they are absorbed by the human body. They penetrate deeper than other heat and penetrate into the skin, increasing the temperature of subcutaneous layer, microvascular expansion, blood circulation and metabolism promotion, have.

In other words, far-infrared rays can relieve shoulder stiffness and lower back pain, restore muscular fatigue and joint function, expand blood vessels to promote blood circulation, release waste materials remaining in each tissue, activate human body function, Secretion, autonomic nervous system to promote the regulation of the body rhythm and improve the body's immune function is known to improve.

In addition, anion is an invisible fine particle with a negative charge. It is active because it freely circulates in the atmosphere. It promotes the metabolism of human cells, promotes vitality, cleanses blood, and restores nervous stability and fatigue , And is known to be effective for improving the food.

These negative ions are present in a clean environment such as highlands, forests, and waterfalls, and when the weather is pleasant, negative ions increase in the air as the negative constant voltage increases.

However, these beneficial anions and far infrared rays are extremely scarce in the urban environment in which modern people live.

Therefore, the development of a bio ion cotton which is able to emit a large amount of this beneficial far infrared ray and anion in a large amount permanently and perform various other functions is desperately required.

In response to this demand, the present inventors and applicants have already patented a multifunctional ion fiber coating method (Patent Application No. 10-1999-0045148) in 1999 and filed a patent application in 1999 for producing multifunctional ion fibers using waste fibers (Application No. 10-1999-00 45149), and registered with Patent Registration Nos. 344027 and 317505, respectively.

In recent years, the Applicant has made a lot of efforts in this field for a long time since the applicant proposed the multifunctional bi ion cotton manufacturing method and the multifunctional bi ion cotton produced thereon as Patent Application No. 10-2011-0078502, And as a filler for clothing and the like.

As in the applicant of the present invention, in order to develop a substance emitting far infrared rays and anions, which activates the human body and promotes metabolism to improve immunity and to help various diseases and health promotion, It is being actively studied in the same industry.

In addition, the present applicant as well as most of the same kind of industries have developed and found various kinds of compositions emitting far-infrared rays or anions, mixing the composition with a raw material for producing a fiber or a cotton to produce an anion and a far- .

In addition, the development of multifunctional ionic fibers and cotton, which emit far-infrared rays and anions and have a function of separate deodorization and sterilization as well as the effect thereof, have been accelerated. In particular, a composition for imparting a deodorizing and sterilizing function There is a problem in that the color of the multifunctional ionic fiber and the cotton is blackened due to the use of a black color composition such as charcoal or graphite powder.

As a result, it is pointed out that another problem is that the product value of the multifunctional ionic fiber and cotton is deteriorated due to the above problems.

KR 10-2013-0016512 A

Accordingly, it is an object of the present invention to provide a method and an apparatus for improving the immune function by activating the human body, promoting metabolism, and emitting far infrared rays and anions The present invention also provides a method for producing a multifunctional ion cotton which effectively combines functions of deodorization and sterilization.

Another object of the present invention is to provide a multifunctional ion cotton manufacturing method capable of improving the reliability of a product and enhancing the value of a product by effectively performing a function of deodorizing and sterilizing while the color of the multifunctional ion cotton is not colored black There is.

In order to accomplish the above object, the present invention provides a method for producing a fiber yarn, comprising the steps of: preparing 75-85 wt% of any one or two or more selected synthetic resin powders of PE, PP, Ny and Ac as raw materials of fiber yarn; After completion of the preparation step, any one of the raw materials of PE, PP, Ny, and Ac, which is the raw material of the fiber yarn, or one or more of the sericite, which is pulverized by sintering the two or more synthetic resin powders at a temperature of 980 캜 -1,180 캜, Or 10-15% by weight of the mixture; After completing the first mixture mixing step, the second mixture of any one of sodium bicarbonate (NaHCO3) and sodium tartrate (2H2O) is heat-treated at a temperature of 150 DEG C to 250 DEG C and pulverized into 1,000 mesh, Mixing the mixture with 5-10 wt%; And mixing the first and second mixture into a blender after completing the mixing step to produce an ion chip through a mixing nozzle; The present invention provides a multifunctional ion chip manufacturing method comprising:

The present invention with the above-described manufacturing method brings about the following effects.

First, it activates the human body, promotes metabolism, improves immunity, emits far infrared rays and negative ions to help various diseases and health promotion, effectively combines functions of deodorization and sterilization, There is an effect that can be used.

Second, the function of the deodorizing and sterilizing function can be effectively performed without coloring the multifunctional ionic cotton color, thereby improving the reliability of the product and enhancing the value of the product.

1 is a process diagram showing an embodiment of the present invention.
Fig. 2 shows the test results of the Korea Institute of Construction Materials
Fig. 3 shows the test results of the Korean Yarn Fabric Test Laboratory
Figure 4 shows the test results of the Korea Institute of Construction & Living Environment Test
FIG. 5 is a table showing the results of the Korean far-

Hereinafter, preferred embodiments of the present invention will be described in detail.

Preparation phase

Prepare a powdery resin which is a raw material of fiber yarn or cotton.

The powdery resin may be a powdery resin including any one of polyamide type such as polyethylene (PE), polypropylene (PP) and polyester (PE), nylon (NY) and acrylic (AC)

Mixing the first mixture

After completion of the preparation step, 10-15% by weight of any one of the sunlight and sericite or a mixture thereof is mixed with any one of PE, PP, Ny, and Ac synthetic resin powders as raw materials of the fiber yarn.

The sunlight or the sericite is fired in a firing furnace maintaining a temperature of 980 캜 -180 캜.

The reason for limiting the temperature as described above is to remove minerals, that is, impurities, of other components mixed in the sunlight and sericite.

The sunlight and the sericite are raw materials for emitting far infrared ray and anion which are beneficial to the human body.

The second mixture mixing step

After completing the first mixture mixing step, any one or two or more of the second mixture of sodium bicarbonate (NaHCO3) and sodium tartrate (2H2O) having deodorizing function, i.e. deodorizing function, is mixed.

Since the sodium bicarbonate (NaHCO3) and sodium tartrate (2H2O) are white, the charcoal or the like is added to increase the deodorizing effect to prevent the product from being colored.

When sodium bicarbonate and sodium tartrate are heat-treated at a temperature of 150 ° C to 250 ° C, sodium bicarbonate and sodium tartrate coagulate.

The reason for limiting the heat treatment temperature conditions for solidifying sodium bicarbonate and sodium tartrate is that sodium bicarbonate and sodium tartrate do not effectively coagulate below 150 DEG C and oxidation may occur if the temperature exceeds 250 DEG C. [

The sodium bicarbonate or sodium tartrate which has been solidified by the heat treatment as described above is crushed and crushed to a size of 1,000 mesh or less by a pulverizer to prepare a second mixture. The thus-prepared second mixture is added to the first mixture in an amount of 5-10% Mix.

Ion chip manufacturing phase

After completion of the first and second mixture preparation steps, the powdery resin, which is a raw material of the fiber yarn or the cotton, and the first and second mixture are put together in an extruder, heated to a predetermined temperature and melted and extruded to form an ion chip ).

In the ion chip manufacturing step, the uniformly mixed powdery resin raw material and the first and second mixtures are put into a generally used extruder, heated at a temperature of 180-240 ° C and melted, and then extruded with a screw to form a spinneret .

Of course, at this time, the size of the radiation hole is maintained at 1.5-2 denier, and the ion chip, that is, the monofilament, radiated through the radiation hole is stretched and combined in various forms such as a recipe or a cone- Is manufactured into a felt which is manufactured or used as a lining of clothes or as a heat insulating material by a subsequent process.

On the other hand, after preparing the ionic cotton with the ion chip completed by the above-described process, the test was conducted by the Korea Institute of Construction Materials Test, as shown in FIG. 2, and it was found that unlike the ordinary cotton, the uniform temperature was maintained at the whole portion.

Therefore, it can be seen that the heat retaining ability is superior to the plain cotton and the heat release is suppressed.

As a result, it can be seen that when the ionic chip, which is the raw material of the bedding, is made of such an ionic chip or a felt (or nonwoven fabric) made of a warmth material of a garment is produced, excellent warming effect can be obtained.

3 shows a test result table of the Korean Yarn Fabric Test Institute. As a result of mixing a mixture of sodium bicarbonate and sodium tartrate according to the present invention, the UV blocking rate was 99.9% It can be seen that the better the performance is, the better.

FIG. 4 is a graph showing the test result table of the Korea Institute of Construction and Environment Testing (KEEI) by fabricating the ion chip completed by the present invention with cotton and showing a deodorizing effect when the sample is ammonia.

That is, the test result shows that the deodorizing effect rises rapidly in a short time, and that the deodorizing effect increases with time.

Fig. 5 is a test result table in which a non-woven fabric called felt is produced with the ion chip completed by the present invention and then the test results are requested to the Korean far-infrared ray association.

Similarly, a nonwoven fabric called felt was produced from the ion chip completed in accordance with the present invention, and then the test results were requested. When the sample was ammonia, the deodorizing effect was shown.

Also in FIG. 5, it can be seen that the deodorizing effect rises rapidly in a short time as in FIG. 4, and that the deodorizing effect increases with time.

Thus, those skilled in the art will appreciate that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof.

It is therefore to be understood that the embodiments described above are to be considered in all respects as illustrative and not restrictive and the scope of the invention is indicated by the appended claims rather than the foregoing description, It is intended that all changes and modifications derived from the equivalent concept be included within the scope of the present invention.

Claims (1)

Preparing 75 to 85% by weight of any one or two or more selected synthetic resin powders of PE, PP, Ny, and Ac as raw materials of the fiber yarn;
After completion of the preparation step, any one of the raw materials of PE, PP, Ny, and Ac, which is the raw material of the fiber yarn, or one or more of the sericite, which is pulverized by sintering the two or more synthetic resin powders at a temperature of 980 캜 -1,180 캜, Or 10-15% by weight of the mixture;
After completing the first mixture mixing step, the second mixture of any one of sodium bicarbonate (NaHCO3) and sodium tartrate (2H2O) is heat-treated at a temperature of 150 DEG C to 250 DEG C and pulverized into 1,000 mesh, Mixing the mixture with 5-10 wt%; And
Mixing the first and second mixture into a blender after completing the second mixture mixing step to produce an ion chip through the mixing nozzle;
≪ / RTI >

Images