KR20150034043A - A High-speed Fluid Filling System Using Electronic Flowmeter - Google Patents
A High-speed Fluid Filling System Using Electronic Flowmeter Download PDFInfo
- Publication number
- KR20150034043A KR20150034043A KR20130114111A KR20130114111A KR20150034043A KR 20150034043 A KR20150034043 A KR 20150034043A KR 20130114111 A KR20130114111 A KR 20130114111A KR 20130114111 A KR20130114111 A KR 20130114111A KR 20150034043 A KR20150034043 A KR 20150034043A
- Authority
- KR
- South Korea
- Prior art keywords
- filling
- speed
- plc
- valve
- filling system
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/30—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/56—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using electric or magnetic effects
- G01F1/58—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using electric or magnetic effects by electromagnetic flowmeters
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The present invention is directed to a high speed fluid filling system using an electronic flow meter. A high-speed fluid filling system using an electronic flow meter according to the present invention comprises: a main PLC installed in a fixture; And a control unit which is installed in a rotating body rotating with respect to the fixed body, exchanges control signals with the main PLC, performs operation control on a plurality of filling valves installed in the rotating body, A PLC; And an electronic flow meter for detecting the flow rate of the fluid filled by each of the filling valves and generating corresponding pulse counts and transmitting the pulse counts to the high-speed counter of the slave PLC.
Description
The present invention relates to a fluid filling system, and more particularly, to a high-speed fluid filling system using an electronic flow meter capable of high-speed metering filling by electronic control using a pulse-type electromagnetic flowmeter.
In the case of using the conventional rotary carbonated beverage filling by a mechanical method, as shown in FIG. 1, the filling valve is opened by upward movement of the filling container under the same pressure condition of the filling container and the bowl, The carbonic acid gas in the filling container is discharged to the ball along the pipe inside the filling valve, and when the filling container liquid reaches the filling valve, the carbonic acid gas can not escape any more, so that the liquid filling And is terminated. In such a mechanical filling method, seals and the like of the valve are worn out in proportion to the use time, errors in filling accuracy and repetition accuracy of the filling may occur, and there is a problem that leak of the liquid is liable to occur.
In addition, when filling carbonated beverages, it is necessary to cool the liquid to stabilize the liquid and to fill the liquid easily. However, in order to fill the cold, the refrigerator must be turned and consumed a lot of energy. When the cold filling is performed, The dew is formed. In this case, since consumer claim can occur due to fungi propagation during the distribution process, it is necessary to perform the dew condensation preventing process again, which increases energy consumption.
On the other hand, the cost of packaging materials in the beverage market has been decreasing. As a result, the cost of raw materials for PET bottles has been rising. However, the weight of PET bottles that are light-weighted can not be accurately filled with mechanical filling machines that meet the existing filling level due to the high degree of expansion of bottles at high pressure (about 3.4 Kg / cm 2 G or more) In order to comply with this, more than the reference amount is included, which results in a decrease in yield and causes a cost increase of the producer.
For example, in order to fill at a normal temperature by a mechanical filling method, the PET container is filled with a high pressure. However, even if the filling level is the same during the filling process, Is changed from the expanded state to the original state, and the respective filling level becomes different.
As a result of the above problems, advanced filling technology using an electronic flow meter (FLOW METER) that enables high-speed and constant filling regardless of the degree of expansion of the bottle at high temperature and high pressure was developed. However, since the controller of the filling machine is manufactured with a dedicated control board and the exposure of the technology is prevented, it is difficult to develop the improvement technology. Therefore, it is required to develop the unique technology using the high-speed flow meter.
An object of the present invention is to realize an electronic fluid filling system capable of high-speed small-quantity precise filling by a multi-filling valve in electronic control by adopting a pulse type electromagnetic flow meter.
Another object of the present invention is to realize an electronic fluid filling system capable of high-speed precise filling of carbonated beverage in a PET container which is light in weight at a high temperature and a high pressure by adopting a pulse type electromagnetic flow meter by electronic control.
According to an aspect of the present invention, there is provided a high-speed fluid filling system using an electronic flow meter, comprising: a main PLC (Main Programmable Logic Controller; And a control unit which is installed in a rotating body rotating with respect to the fixed body, exchanges control signals with the main PLC, performs operation control on a plurality of filling valves installed in the rotating body, A PLC (Slave Programmable Logic Controller, hereinafter the same); And an electronic flow meter for detecting the flow rate of the fluid filled by each of the filling valves and generating corresponding pulse counts and transmitting the pulse counts to the high-speed counter of the slave PLC.
Each of the filling valves includes a liquid valve, a sniff valve, and a counter pressure valve.
The high-speed counter has at least four channels.
The high-speed counter has at least eight channels.
And the main PLC and the slave PLC are connected by a slip ring to perform communication.
The filling valve may further include a filling rate control valve.
The electronic flow meter is characterized by having a maximum resolution of 5 ms to 0.001 ms.
And the input response time of the high-speed counter is 0.001 ms to 1 ms.
According to the present invention, it is possible to constitute a filling system capable of high-speed quantitative filling such as carbonated beverage by using the electronic flow meter according to the present invention. Even when the filling container is made of PET or the like, Precision filling can be carried out, so it can meet the quality standard. It can reduce the cost of the producer by proper filling and can meet the constant quality standard and improve the customer satisfaction.
The electronic flowmeter of the present embodiment enables a high-speed and small-quantity filling by a plurality of filling valves while reducing the cost by using a low-cost electronic flowmeter which generates the pulse counting result and transmits it to the PLC.
In addition, since the pulse type electronic flow meter is used and the high-speed counter is used for high-speed counting, it is possible to prevent a filling error due to a communication delay that may occur in an expensive communication type electronic flow meter.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow diagram illustrating a filling process by a conventional mechanical filling system.
2 is a schematic diagram illustrating a high speed fluid filling system using an electronic flow meter of an embodiment of the present invention.
3 is a control block diagram of a high-speed fluid filling system using an electronic flowmeter of an embodiment of the present invention.
4 is a schematic diagram illustrating a configuration of a main part of a high-speed fluid filling system using an electronic flowmeter according to an embodiment of the present invention.
5 is a schematic diagram illustrating a process of fluid filling performed by a high speed fluid filling system using an electronic flow meter of an embodiment of the present invention;
6 is a schematic diagram illustrating fluid filling accuracy by a high speed fluid filling system using an electronic flow meter of an embodiment of the present invention.
7 is a flow chart illustrating the process of fluid filling performed by a high speed fluid filling system using an electronic flow meter of an embodiment of the present invention.
Hereinafter, the structure of a rotary high-speed fluid filling system using the electromagnetic flowmeter according to the present invention will be described in detail with reference to the accompanying drawings.
2 and 3, a rotary high-speed fluid filling system using an electronic flow meter according to an embodiment of the present invention includes a fixed body including a main programmable logic controller (hereinafter referred to as a "PLC") 100, And a
The rotary high-speed fluid filling system according to an embodiment of the present invention is characterized in that 60 filling valves 210 filling the 500 ml carbonated
The rotary type high-speed fluid filling system using the electromagnetic flowmeter of the present embodiment includes a slave PLC (Same Programmable Logic Controller) 250 installed in the rotating
The
The
Meanwhile, the filling operation by the filling system of the present embodiment includes a counter pressure process for opening the solenoid of the
The
In the case of the fluid filling system of this embodiment, for example, when the filling capacity of 500 ml is filled by 150 ml / sec, the filling capacity error for good filling is given by ± 3 ml. In this case, when the passage time of 2 ml is calculated, the allowable time of the motion deviation is 13.3 ms (= 0.013 second), so the response time of the
For example, the Korea Food & Drug Administration Notice No. 2011-67 is as follows. The KFDA permits a filling error of 3% with respect to the target amount of 500 ml, but in this embodiment, Assuming a quality of error range of 3ml, the quality standards of the other embodiments may be different.
weight
50g or more and 100g or less
100g or more and 200g or less
200g or more and 300g or less
300g or more and 500g or less
500g to 1kg or less
1kg to 10kg or less
More than 10kg and less than 15kg
Greater than 15 kg
4.5%
4.5%
9g
3%
15g
1.5%
150g
One%
Volume
More than 50ml and less than 100ml
More than 100ml and less than 200ml
More than 200ml and less than 300ml
More than 300ml and less than 500ml
Over 500ml and less than 1L
Less than 1L and less than 10L
10L or more and 15L or less
More than 15L
4.5ml
4.5%
9ml
3%
15ml
1.5%
150ml
One%
[Korea Food and Drug Administration Notice No. 2011-67]
The
The high-
Therefore, in case of using a conventional PLC I / O card, 30 PLC I / O cards may be requested to process input of 60 peripheral devices. However, when the
That is, although the high-
For example, it is also possible that one high-
For example, a PLC I / O card with an input response time of 1 ms can count 3 pulses per 1 ml, but it is difficult to use because an error of 6 ml of program delay occurs.
For example, when the high-
On the other hand, since the
The
In addition, in the present embodiment, each filling valve 210 can perform a valve opening / closing operation by a solenoid operated by an on-off electrical signal.
The following describes a process in which the high-speed filling of carbonated beverage is performed by the rotary high-speed fluid filling system using the electromagnetic flowmeter of the embodiment of the present invention having the above-described configuration.
The filling valve 210 setting and deviation correction are performed prior to the filling operation (operation 300).
When the filling
The solenoid of the
The
When the liquid filling is started, the
The high-
When the pulse generated by the
When a predetermined waiting time for shutting off the
When the setting time for the sniffing process is ended and the pressure of the filling
It is obvious that the scope of the present invention is not limited to the above embodiments but is defined by the matters defined in the claims of the present invention and includes various modifications and alterations made by those skilled in the art within the scope of the claims.
100 ......
201 ......
205 ...... Carbon dioxide 210 ...... Filling valve
211 ......
215 ...... Filling
230 ......
251 ...... High-
270 ...... Filling container moving means 280 ...... Slip ring
Claims (8)
And a control unit which is installed in a rotating body rotating with respect to the fixed body, exchanges control signals with the main PLC, performs operation control on a plurality of filling valves installed in the rotating body, A PLC;
And an electronic flow meter for detecting the flow rate of the fluid filled by each of the filling valves and generating a corresponding pulse count to transmit to the high-speed counter of the slave PLC. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR20130114111A KR20150034043A (en) | 2013-09-25 | 2013-09-25 | A High-speed Fluid Filling System Using Electronic Flowmeter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR20130114111A KR20150034043A (en) | 2013-09-25 | 2013-09-25 | A High-speed Fluid Filling System Using Electronic Flowmeter |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150022730A Division KR101653631B1 (en) | 2015-02-13 | 2015-02-13 | A High-speed Fluid Filling System Using Electronic Flowmeter |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20150034043A true KR20150034043A (en) | 2015-04-02 |
Family
ID=53031090
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR20130114111A KR20150034043A (en) | 2013-09-25 | 2013-09-25 | A High-speed Fluid Filling System Using Electronic Flowmeter |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR20150034043A (en) |
-
2013
- 2013-09-25 KR KR20130114111A patent/KR20150034043A/en not_active Application Discontinuation
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US11142443B2 (en) | Method and filling system for filling containers | |
US10429218B2 (en) | Measuring system for measuring at least one measured variable of a fluid as well as method for operating such a measuring system | |
JP2016537268A (en) | Method for filling valve and filling valve system | |
US20090236007A1 (en) | Method and apparatus for filling beverage bottles, in a beverage bottling plant, with a beverage material comprising a carbonated water component and a liquid flavoring component, and method and apparatus for filling containers, in a container filling plant, with a material comprising a first ingredient and a second ingredient | |
CN106044683B (en) | Filling system and method for filling containers with pourable products, and corresponding filling machine | |
US8985161B2 (en) | Method of operating a beverage bottling or container filling arrangement with a filling volume correcting apparatus | |
SI3028581T1 (en) | Machine and method for making and dispensing liquid food products | |
CN101955147A (en) | Adopt the equipment of multicomponent liquid filling container | |
CN201099609Y (en) | High precision electronic quantitative filling machine | |
KR101653631B1 (en) | A High-speed Fluid Filling System Using Electronic Flowmeter | |
CN206014388U (en) | A kind of automatic filling system of paste cosmetics | |
KR20150034043A (en) | A High-speed Fluid Filling System Using Electronic Flowmeter | |
KR20160097167A (en) | A High-speed Fluid Filling System Using Electronic Flowmeter | |
CN201168587Y (en) | Definite proportion adding device | |
CN103187338B (en) | Modularized semiconductor treatment facility | |
CN201596383U (en) | Tower-type filler deoxidizing mixing control system | |
US10144627B2 (en) | Machine and method for filling containers with pourable product | |
CN105427465A (en) | Flow metering type discharge liquid metering system of automatic liquid selling machine and metering method thereof | |
CN215946717U (en) | Detection control system for filling machine | |
CN103041744A (en) | Equivalent automatic proportioning device for solutions | |
CN201548837U (en) | Hydraulic press control system based on PLC | |
US7458399B2 (en) | Method for filling a defined quantity of a medium into a container | |
JP2022090622A (en) | Intelligent energy-saving automatic beverage mixing device and intelligent automatic beverage mixing method | |
CN102800560B (en) | Method for automatically monitoring manufacturing procedure | |
CN107970820A (en) | One kind compounding fining agent produces automatically and packaging facilities |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
A107 | Divisional application of patent | ||
WITB | Written withdrawal of application |