CN215946717U - Detection control system for filling machine - Google Patents
Detection control system for filling machine Download PDFInfo
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- CN215946717U CN215946717U CN202122424009.3U CN202122424009U CN215946717U CN 215946717 U CN215946717 U CN 215946717U CN 202122424009 U CN202122424009 U CN 202122424009U CN 215946717 U CN215946717 U CN 215946717U
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Abstract
The utility model provides a detection control system for a filling machine, and belongs to the technical field of filling machines. It has solved the not high problem of current liquid filling machine intelligent degree. The detection control system for the filling machine comprises a machine frame with a control panel, an auger assembly and a filling assembly, wherein the auger assembly and the filling assembly are respectively used for conveying bottles and filling the bottles, and the control system comprises an information processing module, an input module, a swing induction module, a timing module, a lifting module, an infrared induction module, a weight induction module and a marking module. The utility model has the advantage of high intelligent degree.
Description
Technical Field
The utility model belongs to the technical field of filling machines, and relates to a detection control system for a filling machine.
Background
The filling machine is mainly used for liquid filling industries such as edible oil packaging, petrochemical industry and medical bottled liquid filling, can carry out high-speed and high-precision filling on edible oil, paint coating, lubricating oil, antifreeze, wax oil and medical bottles and the like, and outwards outputs the filled bottles to a capping mechanism to seal the bottles.
Disclosure of Invention
The present invention is directed to solving the above problems in the prior art, and provides a detection control system.
The purpose of the utility model can be realized by the following technical scheme: a detection control system for a filling machine comprises a frame with a control panel, an auger assembly and a filling assembly, wherein the auger assembly and the filling assembly are respectively used for conveying bottles and filling the bottles, and the detection control system is characterized by comprising an information processing module, an input module, a swing induction module, a timing module, a lifting module, an infrared induction module, a weight induction module and a marking module,
an input module: used for inputting various instructions;
an information processing module: the control system is used for receiving various control instructions, feeding the control instructions back to the control system, and recording and analyzing the running track and data;
the induction module: the sensing module senses the swing and transmits swing data to the information processing module, and the information processing module controls equipment to stop running;
a lifting module: the lifting device is used for controlling the lifting of the filling assembly;
a timing module: setting sensing bottle in-place time t1 and bottle vacancy time t2, and setting marking time t 3;
the infrared ray induction module: the intelligent detection device is used for sensing whether the bottle body is in place or not, when the bottle body is not sensed by the infrared sensing module after the auger assembly returns to zero at t1 after the operation of the auger assembly, the information processing module controls t2 to be started synchronously, when the bottle body is not sensed by the infrared sensing module after the return to zero at t2, the auger assembly is controlled by the information processing module to stop the operation of the auger assembly, and when the bottle body is not returned to zero at t2, the infrared sensing module senses the bottle body, the information processing module stops the operation of t2 and resets t 2;
the marking module is used for marking the bottle body;
a weight sensing module: the weight of the bottle body after liquid injection is set to be d through the input module, the d can be divided into qualified d1, unqualified d2 and empty bottle d3, when the bottle body is conveyed to the weight sensing module, the weight of the bottle body is sensed by the weight sensing module, and when the sensed weight is d1, the filling plant continues to operate, when the sensed weight is d2, the marking module marks the bottle, and the filling equipment continues to operate, the information processing module controls the marking time t3 to be started, when t3 is zero and d2 is not sensed, the filling equipment continues to operate, when t3 is zero, the filling equipment stops running when d2 is sensed, the filling assembly needs to be detected and maintained, when the sensed weight is d3, the filling equipment stops running, the filling assembly needs to be detected and maintained, when the sensed weight is between d2 and d3, the filling equipment is shut down and inspection and maintenance of the filling assembly is required.
In the above-mentioned detection control system for the filling machine, the control system further comprises an alarm module, and when the filling equipment is stopped, the alarm module sounds to inform a user that the filling equipment needs to be restarted or maintained.
In the above detection control system for the filling machine, the control system further includes a wireless transmission module, and data is transmitted to the terminal device through the wireless transmission module.
Compared with the prior art, the detection control system for the filling machine has the following advantages:
1. the control system comprises an information processing module, an input module, a swing sensing module, a timing module, a lifting module, an infrared sensing module, a weight sensing module and a marking module, and the intelligent degree of the filling equipment is passed through by the arrangement of the structure, so that the labor intensity of workers can be reduced.
Drawings
Fig. 1 is a schematic control flow diagram of the detection control system for the filling machine.
Fig. 2 is a schematic diagram of the structure of a module in the detection control system for the filling machine.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 2, the detection control system for the filling machine comprises a frame with a control panel, an auger assembly and a filling assembly, wherein the auger assembly and the filling assembly are respectively used for conveying bottles and filling the bottles, and is characterized in that the control system comprises an information processing module, an input module, a swing induction module, a timing module, a lifting module, an infrared induction module, a weight induction module and a marking module,
an input module: used for inputting various instructions;
an information processing module: the control system is used for receiving various control instructions, feeding the control instructions back to the control system, and recording and analyzing the running track and data;
the induction module: the sensing module senses the swing and transmits swing data to the information processing module, the information processing module controls equipment to stop running and needs to restart the equipment;
a lifting module: the lifting device is used for controlling the lifting of the filling assembly;
a timing module: setting sensing bottle in-place time t1 and bottle vacancy time t2, and setting marking time t 3;
the infrared ray induction module: the intelligent bottle filling machine is used for sensing whether a bottle body is in place and is influenced by external factors, the auger assembly possibly has a vacancy in conveying the bottle body, after the auger assembly runs and returns to zero at t1, the information processing module controls t2 to be started synchronously when the infrared sensing module does not sense the bottle body, after t2 returns to zero and the infrared sensing module does not sense the bottle body, the information processing module controls the auger assembly to stop running, when t2 time does not return to zero, the infrared sensing module senses the bottle body, the information processing module stops t2 running and resets t2, the information processing module controls the lifting module to run and controls the filling assembly to fill the bottle body, and after filling is finished, the information processing module controls the lifting module to reset;
the marking module is used for marking the bottle body;
a weight sensing module: the weight of the bottle body after liquid injection is set to be d through the input module, the d can be divided into qualified d1, unqualified d2 and empty bottle d3, when the bottle body is conveyed to the weight sensing module, the weight of the bottle body is sensed by the weight sensing module, and when the sensed weight is d1, the filling plant continues to operate, when the sensed weight is d2, the marking module marks the bottle, and the filling equipment continues to operate, the information processing module controls the marking time t3 to be started, when t3 is zero and d2 is not sensed, the filling equipment continues to operate, when t3 is zero, the filling equipment stops running when d2 is sensed, the filling assembly needs to be detected and maintained, when the sensed weight is d3, the filling equipment stops running, the filling assembly needs to be detected and maintained, when the sensed weight is between d2 and d3, the filling equipment is shut down and inspection and maintenance of the filling assembly is required.
In the above-mentioned detection control system for the filling machine, the control system further comprises an alarm module, and when the filling equipment is stopped, the alarm module sounds to inform a user that the filling equipment needs to be restarted or maintained.
In the above detection control system for the filling machine, the control system further includes a wireless transmission module, and data is transmitted to the terminal device through the wireless transmission module.
The specific embodiments described herein are merely illustrative of the spirit of the utility model. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the utility model as defined in the appended claims.
Claims (3)
1. A detection control system for a filling machine comprises a frame with a control panel, an auger assembly and a filling assembly, wherein the auger assembly and the filling assembly are respectively used for conveying bottles and filling the bottles, and the detection control system is characterized by comprising an information processing module, an input module, a swing induction module, a timing module, a lifting module, an infrared induction module, a weight induction module and a marking module,
an input module: used for inputting various instructions;
an information processing module: the control system is used for receiving various control instructions, feeding the control instructions back to the control system, and recording and analyzing the running track and data;
the induction module: the sensing module senses the swing and transmits swing data to the information processing module, and the information processing module controls equipment to stop running;
a lifting module: the lifting device is used for controlling the lifting of the filling assembly;
a timing module: setting sensing bottle in-place time t1 and bottle vacancy time t2, and setting marking time t 3;
the infrared ray induction module: the intelligent detection device is used for sensing whether the bottle body is in place or not, when the bottle body is not sensed by the infrared sensing module after the auger assembly returns to zero at t1 after the operation of the auger assembly, the information processing module controls t2 to be started synchronously, when the bottle body is not sensed by the infrared sensing module after the return to zero at t2, the auger assembly is controlled by the information processing module to stop the operation of the auger assembly, and when the bottle body is not returned to zero at t2, the infrared sensing module senses the bottle body, the information processing module stops the operation of t2 and resets t 2;
the marking module is used for marking the bottle body;
a weight sensing module: the weight of the bottle body after liquid injection is set to be d through the input module, the d can be divided into qualified d1, unqualified d2 and empty bottle d3, when the bottle body is conveyed to the weight sensing module, the weight of the bottle body is sensed by the weight sensing module, and when the sensed weight is d1, the filling plant continues to operate, when the sensed weight is d2, the marking module marks the bottle, and the filling equipment continues to operate, the information processing module controls the marking time t3 to be started, when t3 is zero and d2 is not sensed, the filling equipment continues to operate, when t3 is zero, the filling equipment stops running when d2 is sensed, the filling assembly needs to be detected and maintained, when the sensed weight is d3, the filling equipment stops running, the filling assembly needs to be detected and maintained, when the sensed weight is between d2 and d3, the filling equipment is shut down and inspection and maintenance of the filling assembly is required.
2. The inspection control system for a filling machine of claim 1, wherein said control system further comprises an alarm module that sounds when the filling equipment is shut down, notifying the user that a restart or maintenance is required.
3. The detection control system for the filling machine as claimed in claim 1, wherein the control system further comprises a wireless transmission module, and the data is transmitted to the terminal device through the wireless transmission module.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115321455A (en) * | 2022-08-22 | 2022-11-11 | 安徽理工大学 | Robot system and method for automatically filling, distributing and cleaning sugar solution |
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2021
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115321455A (en) * | 2022-08-22 | 2022-11-11 | 安徽理工大学 | Robot system and method for automatically filling, distributing and cleaning sugar solution |
CN115321455B (en) * | 2022-08-22 | 2023-08-22 | 安徽理工大学 | Robot system and method for automatically filling, distributing and cleaning sugar solution |
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GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A detection and control system for filling machine Effective date of registration: 20221204 Granted publication date: 20220304 Pledgee: Zhejiang Tailong commercial bank Taizhou branch of Limited by Share Ltd. Pledgor: Zhejiang new Yadi Technology Co.,Ltd. Registration number: Y2022330003437 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |